Grove Crane TMS500E2 224192 Parts Manual 2015

Description

Contents:
Boom
Boom Assembly -4 Section
(Complete Assembly)
Cylinder Assembly – 6.31″ Telescope
(Complete Assembly)
Valve Assembly –
Counterbalance
16mm Dia Hoisting Wire Rope –
Shaft Installation –
Boom Pivot
Sheave Installation – 2 Over 4
Sheave Assembly – 5/8″ Rope
Hook Block Assembly – 25 Ton
Indicator Installation –
Boom Angle
Pointer Assembly
Ball Assembly – Overhaul
(7.5 Ton)
26-45′ O/S Boom Ext Instl
26′-45′ Boom Ext Assembly
Sheave Assembly
Mast Assembly
Sheave Assembly – 5/8″ Rope
Bottle Jack (Modified)
Cylinder Assembly –
Bottle Jack
Weight And Chain Assembly
(Complete Assembly)
Ext Carrier Instl
Socket Assy 5/8″
Kit Installation – Iflex 5 Lmi Boom
Cable Reel Lwg508 – Iflex 5
Roller Guide Assembly
Box Assembly – Junction
Flag Assembly – A2b
Retainer
(Complete Assembly)
Connector Assembly
Dummy Plug, 2-Pin
Lmi Boom Instl Kit – Iflex 5
Extension Kit Installation –
Boom
Junction Box Assembly –
80mm X 75mm, Pg9 + 2-Pin
Kit – Lmi S/S Iflex 5
Extension Installation – Jib Boom
Superstructure
Drive Installation – Turntable And
(Kaydon)
Turntable Section
(Complete Assembly)
Motor Assembly – Swing Drive
(Complete Assembly)
Counterweight Installation –
7000 Lbs
Counterweight Installation
Lock Installation – Swing
Lock Assembly – Swing
(Complete Assembly)
Air Conditioning Installation –
Superstructure
Kit – Hydraulic Air Conditioner Unit
12 Volt
(Complete Assembly)
Motor Assembly – Hydraulic
(Complete Assembly)
Swivel Installation – Electric
Water And Hydraulic
Swivel Assembly – Electric,
Water And Hydraulic
(Not Available As Assembly)
Swivel Assembly – 5 Port Hydraulic
(Complete Assembly)
Swivel Assembly – 2 Port Water
(Complete Assembly)
Ring Assembly – Slip
(Complete Assembly)
Valve Assembly – High Speed Boost
(Complete Assembly)
Valve Cover Instl
Cylinder Installation – 9″Lift
Cylinder Assembly – Lift
Valve Assembly – Holding
(Complete Assembly)
Bearing Bolt Installation
Lock Pin Instl
Binder Installation
Electrical System Installation
– Superstructure
Harness Assembly – Superstructure
(Complete Assembly)
Valve Installation – Control
(Superstructure)
Valve Assembly – Directional Control
4 Section
(Complete Assembly)
Valve Assembly – Pressure Reducing
With Solenoid
(Complete Assembly)
Valve Assembly – 1 Section Directional
Control
(Complete Assembly)
Supply, Pressure And Return
Hydraulic Lines Installation
Superstructure-With Air-Conditioning
Valve Assembly – Residual
Check
(Complete Assembly)
Hydraulic Lines Installation – Lift
Hydraulic Lines Installation
Auxiliary Hoist
– Telescope With Future
Hydraulic Lines Installation
– Telescope
Hydraulic Lines Installation
– Swing
And Swing Brake
Swing Hyd Lines Instl-S/S
Hydraulic Lines Installation
– Hoist
(Main And Future Auxiliary)
Hydraulic Lines Installation
– Lmi
Hydraulic Lines Installation
– Lift
Lmi Installation Kit-Iflex 5 S/S
Hydraulic Lines Installation
– Hoist
(Main And Future Auxiliary
Hoist Installation – Main
Hoist Assembly
Indicator Installation –
Hoist Rotation
Control Assembly – Central
Processing Unit
Mirror Installation – Hoist
Lines Installation – Air Conditioning
(Cab)
Kit – Air Conditioner Hose
Superstructure Cab
Cab Installation – Superstructure
Cab Assembly – Superstructure
Window Assembly – Rear
(Complete Assembly)
Window Assembly – Right Hand
Cable Assembly
(Complete Assembly)
Skylight Assembly – Sliding
Fan Assembly – 12 Volt Cab
(Complete Assembly)
Valve Assembly
With Treadle Pedal
Seat Installation
Seat Assembly
Controller Assembly –
Single Axis
(Complete Assembly)
Handle, With Solenoid Assembly
Harness Assembly – Superstructure Seat
Lights Installation – Instruments And
Panel Assembly – Superstructure Switch
(Complete Assembly)
Harness Assembly – Switch Panel
(Complete Assembly)
Panel Assembly – Front Console
(Superstructure)
(Complete Assembly)
Harness Assembly – Front Console
(Superstructure)
(Complete Assembly)
Harness Assembly – Front Console
Superstructure
(Complete Assembly)
Pedal Installation –
360 Swing Lock
Pedal Assembly – Foot
(Complete Assembly)
Sunscreen Installation
Acoustics Instl – S/S
S/S Series Acoustics Kit
Light Installation – Beacon
Cable Assembly – Beacon Light
(Complete Assembly)
Electrical System Installation
– Superstructure Cab
Controller Installation –
Outrigger
Controller Assembly –
Outrigger Hand
Cable Assembly
Cover Installation – Bottom
Electrical System Installation – Cab
Fuse And Relay Panel
(Superstructure)
Panel Assembly – Fuse And Relay
(Superstructure)
(Complete Assembly)
Harness Assembly – Fuse And Relay Panel
(Superstructure)
(Complete Assembly)
Air Conditioning & Heater Installation
(Cab)
Kit – Cab Heater And Air Conditioner
(Complete Assembly)
Pedal Installation – Throttle
Hydraulic Lines Installation –
Supply, Pressure And Return
Lmi Internal Lightbar Kit
Switch Installation –
Air Conditioner
(Not Available As Assembly)
Kit – Lmi Iflex 5 Cab
Centeral Unit – Iflex 5
Graph. Console (Ver.) – Iflex5
Kit Installation – Iflex5 Lmi Cab
Lamp Installation – Wait To Start
Lowerworks/Carrier
Frame – Carrier
Carrier Frame Weldment
Beam Installation – Outrigger
Beam Assembly – Outrigger
(Complete Assembly)
Cylinder Assembly – 4″ Outrigger Jack
(Complete Assembly)
Cylinder Assembly – 2 1/2″
Outrigger Extend
Cylinder Assembly – 2 1/2″ O/R Extension
(Complete Assembly)
Jack Installation –
Fifth Outrigger
Cylinder Assembly-3 1/2″ Outrigger Jack
(Complete Assembly)
Pad Assembly – Outrigger
Fender And Decking Installation
Fender Assembly – Right Hand Front
(Complete Assembly)
Hood Installation – Engine
Hood Assembly – Engine
Air Line Installation – Air Horn
Float, Aluminium Outrigger
Float Stowage Instl
Lights Installation – Horn And Exterior
Headlight Assembly
(Complete Assembly)
Light Assembly – Park And Turn Signal
(Complete Assembly)
Horn Assembly – Modified
(Complete Assembly)
Harness Assembly – Horn
(Complete Assembly)
Alarm Installation –
Back-Up
(Not Available As Assembly)
Light Assembly – License Plate
(Complete Assembly)
Tire Inflation Kit
Tray Installation – Hook Block
And Headache Ball Stowage
Tie Down Installation – Hook Block
Mirror Installation –
Rear View
Head And Loop Assembly –
Mirror
Rest Installation – Boom
Control Installation – Remote
Mounted
Harness Assembly – Outrigger
Controls
Right Hand
Harness Assembly – Outrigger
Controls
Left Hand
Tank Installation – Air
Valve Assembly –
Spring Brake
Air Lines Installation – Carrier
Sling Box Installation
Sling Box Assembly
Counterweight Installation-Front Bumper
Electrical System Installation
– Carrier
Harness Assembly – Carrier
(Complete Assembly)
Panel Assembly – Engine Relays
(Complete Assembly)
Harness Assembly – Engine Relay Panel
(Complete Assembly)
Battery Installation
Kit – Cable (Battery)
(Complete Assembly)
Reservoir Installation – Hydraulic
Reservoir Assembly – Hydraulic
(Complete Assembly)
Reservoir – Hydraulic
(Complete Assembly)
Filter Assembly – Return
(Complete Assembly)
Valve Installation – Outrigger Hydraulic
Valve Assembly – Outrigger Control
5 Section
(Complete Assembly)
Valve Assembly – Outrigger Control
4 Section
(Complete Assembly)
Hydraulic Lines Installation – Outrigger
(Carrier)
Hydraulic Lines Installation –
Supply, Pressure And Return
(With Air Conditioning)
(Carrier)
Cooler Installation – Oil
Cooler Assembly – Oil
Axle Installation – Front
Axle Assembly – Front
Axle Assembly – Front
Axle Assy. & Wheel End Group
Hub Cap Assembly
Brake Assy. Left Hand Group
Brake Assy. Right Hand Group
Socket Assembly – Vertical
Box Assembly – Steering Gear
(Complete Assembly)
Column Assembly
Axle Installation – Rear
Without Differential Lock
Axle Assembly – Rear
Without Differential Lock
(Complete Assembly)
Axle Assembly – Front Rear
Without Cross Axle Differential Lock
(Complete Assembly)
Chamber Assy.Brake
Axle Assembly – Rear Rear
Without Cross Axle Differential Lock
(Complete Assembly)
Chamber Assy.Brake
Beam Assembly – Walking 54”
Left Hand
Drive Line Assembly
(Complete Assembly)
Saddle Assembly – Lower Right
Saddle Assembly – Lower Left
Beam Assembly – Walking 54”
Right Hand
Control Valve And Linkage
Assembly
Drive Line Installation
Drive Line Assembly
With Center Bearing
(Complete Assembly)
Drive Line Assembly
(Complete Assembly)
T & W Instl (Gdyr 425/65 R22.5
Tire And Wheel Assembly
T&W Instl Gdyr 11r22.5 G286
T&W Assy-Gdyr 11r22.5 G286
T&W Assy-Gdyr 11r22.5 G286
Engine Installation – Cummins Isc03
(With Air Conditioning)
(Modified)
Engine Assembly – Cummins Isc03
(With Air Conditioning)
(Not Available As Assembly)
Transmission Assembly – 10 Speed
(Complete Assembly)
Filter Regulator Group
Shift Bar Housing Group
Front Case Group
Mainshaft Group
Countershaft Group
Input Shaft Group
Reverse Idler Group
Auxiliary Case Group
Auxiliary Mainshaft Group
Auxiliary Countershaft Group
Auxiliary Drive Gear Group
Range Cylinder Group
Shifter Kit Group
Ecu Controller Group
Power Take Off Assembly
880 Series
(Complete Assembly)
Power Take Off Assembly
442 Series
(Complete Assembly)
Hydraulic Lines Installation – Engine
(With Air Conditioning)
(Carrier)
(Not Available As Assembly)
Pump Assembly – Gear
(Complete Assembly)
Pump Assembly – Gear
(With Intergral Priority Flow)
(Complete Assembly)
Pump Assembly – Gear
(Complete Assembly)
Clutch Installation
(Not Available As Assembly)
Clutch Assembly – 14″
(Complete Assembly)
Clutch Release Assembly
Exhaust System Installation
(Not Available As Assembly)
Brake Assembly – Exhaust
(Complete Assembly)
Valve Assembly – Fan Clutch
Valve Assembly – Solenoid
Electrical System Installation
– Engine
(Not Available As Assembly)
Harness Assembly – Engine
(Complete Assembly)
Kit – Cable (Engine)
(Complete Assembly)
Adapter Assembly – Power Take Off
(Complete Assembly)
Harness Assembly – Speedometer
(Complete Assembly)
Valve Assembly – Modified Air
4 Way Single Solenoid
(Complete Assembly)
Valve Assembly
Transmission
Fuel Filter Rework
Lines Installation – Heater
Pump Assembly – Motor
Motor Assembly – Pump
Radiator Installation
Radiator Assembly
(Not Available As Assembly)
Cooler Assembly – Radiator/Charge Air
(Complete Assembly)
Tank Installation – Fuel
Cleaner Installation – Air
Cleaner Assembly – Air
(Complete Assembly)
Hookblock Tie-Down
Installation
Link Installation – Front Axle
Compressor Installation- Air Conditioner
(Cummins Engine)
(12 Volt)
Kit – Cummins Air Conditioner Compressor
12 Volt
(Complete Assembly)
Control Installation – Clutch
Carrier/Frame Cab
Cab Installation – 12 Volt Csa
Carrier
Cab Assembly – 12 Volt Csa
Carrier
Cab Weldment
Ventilator Assembly
(Complete Assembly)
Door Installation – Cab
(Not Available As Assembly)
Door Assembly – Cab
(Complete Assembly)
Valve Assembly – Dual Brake
(Complete Assembly)
Window Assembly – Right Hand
(Complete Assembly)
Window Assembly – Rear
(Complete Assembly)
Column Assembly – Steering
(Complete Assembly)
Motor Assembly – Wiper
(Complete Assembly)
Harness Assembly – Wiper Motor
(Complete Assembly)
Light Assembly – Dome
(12 Volt)
(Complete Assembly)
Fan Assembly – 12 Volt Cab
(Complete Assembly)
Seat And Seat Belt Installation
Seat Assembly
(Complete Assembly)
Acoustical Installation –
Carrier Cab
Air Lines Installation – Cab
Light Installation – Flasher
Switch Installation – Beacon
Light
Cable Assembly – Beacon Light
(Complete Assembly)
Pedal Installation – Throttle
Pedal Assembly – Suspended
Electronic
Horn Installation – Air
Console Installation – Carrier Front
Panel Assembly – Carrier Front Console
(Complete Assembly)
Tachometer, 12 Volt
Speedometer, 12 Volt
Harness Assembly – Front Console
(Complete Assembly)
Air Lines Installation – Console
Switch Installation – Exhaust Brake
Console Installation – Right Hand
(Carrier Cab)
Panel Assembly – Right Hand Console
(Carrier Cab)
(Complete Assembly)
Electrical System Installation
(Carrier Cab)
Panel Assembly – Fuse And Relay
(Carrier Cab)
(Complete Assembly)
Harness Assembly – Fuse And Relay Panel
(Carrier Cab)
(Complete Assembly)
Harness Assembly – Carrier Cab
(Complete Assembly)
Heater And Defroster Installation
(12 Volt)
Kit – 12 Volt Heater And Evaporator
(Complete Assembly)
Air Conditioning Installation
(Carrier Cab)
(12 Volt)
Kit – 12 Volt Air Conditioner
(Complete Assembly)
Kit – Air Conditioner Hose
(Carrier Cab)
(Complete Assembly)
Carrier Cab Assy Comps. Kit
Pedal Installation – Clutch
Switch Assembly
(Complete Assembly)
Boot, Rubber Control Rod
Lamp Installation – Wait To Start
Specs/Schematics
Electrical Schematic Tms500e2
Hyd System Schem Tms500e2
Finish Specification
Air System Schematic
Decals
Miscellaneous Decals
Decal Installation – Tms500e2
(Standard)
(For Reference Only)
Decal Installation – Tms500e2
(Standard Superstructure Cab)
Decal Installation – Tms500e2
(Standard Carrier Cab)
Decal Installation – Tms500e2
(Standard Superstructure)
Decal Installation – Tms500e2
(Standard Carrier)
Decal Installation – Tms500e2
(Standard Boom)
Decal Installation – Tms500e
(Nomenclature)
Decal Installation – Tms500e
(Miscellaneous)
Hardware Kit – Decal