Tigercat Feller Buncher LX877 Operation Manual 76046AENG

Description

Contents:
LX877 Feller Buncher
Table of Contents
Introduction
Available Literature
Warranty Certificates
Program Information
Introduction
Machine Identification and Serial Numbers
Machine Identification
Engine Identification
Serial Number Locations
Engine Identification
Serial Number Plate
Regional Marking
Machine Operator Protective Structures
Modifications and Repairs
This Operator Enclosure Meets the Following Standards:
Regulatory Information
Federal Communications Commission (FCC) Notifications to User
Industry Canada (IC) Notifications to User
Vibration and Noise Levels
US Environmental Protection Agency (EPA) Warranty Certificate
Coverage
Component Coverage
Emissions Warranty Does Not Cover:
Non-Approved Field Product Changes
Section 1–Safety
Safety Alert Symbol
Signal Words
General Safety Precautions
Hazard Zone
Personal Protective Equipment (PPE)
Prepare for an Emergency
Keep Guards and Protective Devices in Place
Keep Clear of Moving Parts
Prevent Exhaust Build-Up
Climbing On and Off the Machine
Hazardous Materials
Fluid Injection Injury
Fire Prevention
Operating Safety Precautions
Emergency Exit Locations
Emergency Egress Tool
Battery Disconnect Switch
Safety Interlocks
Preparing the Machine for Use
Keep the Operator’s Station Clean
Use and Maintain the Seat Belt
Precautions for Starting the Engine
Precautions for Stopping the Engine
Parking the Machine
Operating the Machine Safely
Operate Only for Intended Use
Operating the Switchable ER Boom
High Voltage Contact
Avoiding Injury from Backover Accidents
Visibility
Minimizing Vibration During Use
Machine Stability and Traction
Attachment Safety Precautions
Preparing the Attachment for Use
Operating the Attachment
Servicing Safety Precautions
Preparing the Machine for Maintenance
Releasing Hydraulic Pressure
Safety Devices
Engine Lockout/Tag Out
Performing Maintenance
Performing Maintenance With the Engine Running
Servicing the ER Boom System
Welding Safety
Transporting Safety Precautions
Storage Safety Precautions
Labels
Label Locations
Safety Labels
Notice Labels
Information Labels
Section 2–Controls and Operation
Pictogram Descriptions
Joystick Controls
Left Joystick
Right Joystick
Joystick Buttons and Triggers
Track Drive Controls
Foot Pedals
Travel Speed Controls
Cab Control Panels
Control Panel (Lower-Right)
Control Panel (Upper-Right)
Control Panel (Left Armrest)
Control Panel (Upper-Left)
Pillar (Right-Front)
Rear Wall, Cab
Audio System
Battery Disconnect Switch
CB Radio (Optional)
Fire Extinguishers
Fire Extinguisher, Cab
Fire Extinguisher Enclosure, Upper Structure
Amerex Fire Suppression System (Optional)
Overview
Control Panel
System Status
Shutdown Delay
Alarm Silence
Push To Test
Manual Actuators
Operation
Fogmaker Fire Suppression System (Optional)
Overview
Control Panel
System Status
Shutdown Delay
Main Menu
Manual Actuator
Operation
Engine Coolant Shut-off Valves
Camera Systems
Video Display
Camera
Operating the Emergency Exits
Front Door
Side Door
Escape Hatch
Operator’s Seat
Adjusting the Operator’s Seat
Seat Climate Control
Adjusting the Armrests and Control Pods
Seat Belt
Computer Display (Home Screen)
Engine Menu
Adjustment Menu
Information Menu
Joystick Configuration
Telematics Menu
Expansion Menu
Cab Heating and Ventilation
Computer Menu Screens
Main Menu
Menu Navigation
System Menu
Measure Menu
Adjust Menu
Preferences Menu
Operation Modes
Warmup Mode
Anti-Stall
ER Operating Modes
Rearview Camera
Fan Service Mode
Telematics Repair Mode
Auto-Leveling
Inclinometer
Current Output Channels
Channel Types
Plus and Minus Directions
Channel Adjustment Screen
Making Channel Adjustments
Computer Messages
Critical Messages
Error Messages
Alert Messages
Information Messages
Stage V Aftertreatment System
Selective Catalyst Reduction on Filter (SCRoF) Maintenance
Catalyst Management Lamps
Active Catalyst Management (ACM)
Manual Catalyst Management (MCM)
Service Catalyst Management (SCM)
IQANgo
Summary of App Operations
Remote Assistance Mode
Connect To The Machine
Disconnect From The Machine
Log In
Get Clone
Get Settings
Get Log
Forward Data
Receive Data
Send To Machine
System Menu
Logs Menu
Measure Menu
Adjust Menu
Storage Area
Undercarriage Toolbox (Optional)
Battery Boosting
Battery Booster Cable with Socket Plug
Battery Booster Cable with Clamps
Operating the Machine
Pre-Start Checks
Starting Engine
Cold Weather Starting
Check the Functionality of the Track Drive Gearbox Brakes
Restarting an Engine That Has Run Out of Fuel
Disabled Machine, Boom System Lowering
Stopping Engine
Hot Engine Shutdown Prevention Strategy
Tier 4F/Stage V Machines
Tier 2/Non-Certified Machines
Temperate Engine Shutdown
Hot Engine Shutdown
System Test and Warmup
Undercarriage Orientation
Traveling (Boom Raised)
Operating Tips
ER Boom Operation
Track Operation and Wear Prevention
Operating the Tracks Safely
Protecting Steel Tracks
Transporting Instructions
Section 3–Lubrication and Maintenance
New Machine Maintenance
Initial Pre-Delivery Inspection
Amerex Pre-Delivery Inspection and Certification
Track Sag
Leveler Cylinder Tapered Lock Pins Re-Torquing Schedule
First 125 Hour Inspection Report
Tightening Points
Tigercat Fluid Analysis Program
Tigercat Fluid Analysis Kits
Sampling Schedule
Fluid Sample Collection Procedures
General
Check Emergency Exits Monthly
Fire Prevention
Amerex Fire Suppression System Maintenance
Fire Suppression System Maintenance, Fogmaker (Optional)
Scheduled Maintenance
Frequently
Every 8 Hours
Every 24 Hours
Every 125 Hours
Every 250 Hours
Every 500 Hours
Every 1000 Hours
Every 2000 Hours
Every 2 Years or 3000 Hours
Every 3 Years
Every 5000 Hours
Seasonal
Approved Hydraulic Oils
Service and Lubrication Schedule
Leveling Component Lubrication Points (Optional)
Leveler Cylinder Locks
Installing the Cylinder Locks
Removing the Cylinder Locks
Service and Maintenance Doors and Covers
Door Latch Operation
Cab Air Filter Cover
Fire Extinguisher Enclosure, Upper Structure
Breather Cabinet
Left Side Door
Leveler Ladder
Battery Compartment
Hydraulic Oil Tank Cover
Main Control Valve Cover
Rear Door
Air Intake Cleanout Cover
Warm Air Intake Cover
Track Drive Motor Covers
Power Roof
Engine Lower Covers
Hydraulic Pumps Lower Cover
Main Control Valve Lower Cover
Rear Service Compartment Lower Cover
Hydraulic Oil Tank and Fuel Tank Cover
DEF Tank Lower Cover
Track Drive Gearbox
Filling the Gearbox
Oil Draining and Replacement
Track Drive Gearbox Grease Seal (Tigercat)
Swing Drive Lubrication
Lubrication of Swing Drive Gearbox Lower Bearings
Lubrication of Swing Bearing and Swing Pinion
Lubrication of Swing Drive Gearbox Upper Gearing
Rotary Manifold Seal Lubrication
Leveling Machines
Leveling Component Lubrication
Upper Pivot Bearings
Front Pin Cap
Thrust Washer
Leveling Cylinders
Intermediate Pivot Bearing
ER Boom System Maintenance
Hydraulic System
Refilling the Hydraulic System
Hydraulic Oil Tank
Hydraulic Oil Level
Hydraulic Oil Temperature Sender
Hydraulic Oil Tank Breather
Hydraulic Oil Heater (Optional)
Hydraulic Oil Tank Pressurization Instructions
Vacuum System
Draining the Hydraulic Oil Tank
Hydraulic Oil Tank Cleanout Cover
Refilling the Hydraulic Oil Tank
Hydraulic Oil Return Filters
Filter Restriction Pressure Sensor
Filter Change Procedure–Return Filters
Hydraulic Oil Strainer
Pilot Filter
Case Drain Return Filter–Saw
Pilot Filter Change Procedure
Engine Coolant Heater Unit (Optional)
Engine Coolant Heater Preventative Maintenance (Webasto)
Daily Maintenance
Monthly Maintenance
Biannual Maintenance
Annual Maintenance
Low Voltage Disconnect Adjustment (Webasto)
Lockout Reset Procedure (Webasto)
Air Conditioning System
Overview
Air Conditioning Components
Inspection of the A/C System
Inspection/Replacement of Serpentine Belt
Cab Electrical Panel
Engine Diagnostic Connector
Fuses and Relays
Main Electrical Box Fuses and Relays
Battery Care
Engine Filters–Remove and Replace
Engine Oil Filter
Fuel Filter
Remote Crankcase Ventilation (CCV) Filter
Fuel Filter/Water Separator
Fuel Specifications
Tier 4f and Stage V Engines
Tier 2/Non-Certified Engines
Biodiesel
Fuel Additives
Refuelling Procedure
Fuel System
Fuel Tank
Fuel Tank Capacity
Fuel Tank Strainer
Fuel Heater
Fuel Tank Sump
Fuel Tank Strainer, Changing/Cleaning
Bottom Refuelling System
Air Intake System
Air Precleaner
Filter Restriction Indicator
Air Cleaner
Warm Air Intake Cover
Intake Tubing and Joints
Pump Drive Gearbox
Check Pump Drive Gearbox Oil Level
Draining the Pump Drive Gearbox
Adding Oil to the Pump Drive Gearbox
Pump Drive Gearbox Sensor
Pump Drive Gearbox Filter
Engine Coolant
Engine Coolant Specifications
Check Engine Coolant Level
Draining Engine Coolant
Adding Engine Coolant
Aftertreatment System
Diesel Exhaust Fluid (DEF) Handling and Specifications
DEF Tank
Filling the DEF Tank
Cleaning the DEF Fill Strainer
Draining and Cleaning the DEF Tank
In-Line DEF Strainer
Checking or Replacing the In-Line DEF Strainer
DEF Supply Module
Care of the Machine
Emergency Exit Maintenance
Pressure Washing
Cleaning Cooler Package
Cleaning Cab Interior Plastic
Cleaning Cameras and Video Displays
Care of Polycarbonate Windows
Tracks
Torquing Undercarriage Bolts
Measuring Track Sag
Track Sag Adjustment
Leveler Cylinder Tapered Lock Pins Re-Torquing
Tapered Lock Pin Gap
Storing the Machine
Recommended Storage Conditions
Preparing the Machine for Storage
Inspection and Maintenance During Storage
Preparing the Machine for Use After Long-Term Storage
End of Service Life
Preparing the Machine for Disposal
Disposing of Fluids and Components
Torque Chart
Torque Specifications
General Torque Specifications
Parker Assembly Torque
Eaton Aeroquip Assembly Torque
Pressure and Speed Settings
Hydraulic Adjustments Table
Index