Anton Jungheinrich Forklift CBH2.5 CBH3.0 CBH3.5 Service Manual 00000000000251

Size: 37.64 MB

Format: PDF

Language: English

Brand: Anton Jungheinrich

Type of Machine: Electric Forklift Truck

Type of Manual: Service Manual, Error Code, Wiring Diagrams

Model: Anton Jungheinrich CBH2.5 CBH3.0 CBH3.5 Electric Forklift Truck

Part Number: 00000000000251

Publication Date: 2025

Number of Pages: 137 Pages

80 USD

Tags: CBH2.5, CBH3.0, CBH3.5, Jungheinrich Forklift Manual, Jungheinrich Service Manual

Description

Description

Contents:

INFORMATION & SPECIFICATIONS
1.1 Introduction
1.2 Controls
1.3 Common Tools
1.4 General Tightening Torques
MAINTENANCE
2.1 Overview
2.2 Maintenance
2.2.1 Cleaning
2.2.2 Inspection
2.2.3 Lubrication
TROUBLESHOOTING
3.1 Preparation Before Troubleshooting
3.1.1 Check the Voltage of Battery
3.2 Troubleshooting Solutions of Common Faults
DRIVING SYSTEM
4.1 Drive Wheel
4.1.1 Removal and Installation
4.2 Drive Motor
4.2.1 Removal and Installation
4.2.3 Checking and Testing
4.3 Drive Axle
4.3.1 Removal and Installation
4.3.2 Component
4.3.3 Gear Oil
4.4 Differential
4.4.1 Removal and Installation
4.4.2 Component
4.5 Gearbox
4.5.1 Removal and Installation
4.5.2 Component
4.6 Accelerator Pedal
4.6.1 Removal and Installation
4.6.2 Interface Description
3
2
4.6.3 Checking and Testing
STEERING SYSTEM
5.1 Rear Steering Wheel
5.1.1 Removal and Installation
5.2 Steering Bridge
5.2.1 Removal and Installation
5.2.2 Component
5.3 Steering Cylinder
5.3.1 Removal and Installation
5.3.2 Steering Cylinder Maintenance
BRAKE SYSTEM
6.1 Parking Brake
6.2 Service Brake
6.2.1 Removal and Installation
6.2.2 Air Discharge / Adding Brake Fluid
HYDRAULIC SYSTEM
7.1 Overview
7.1.1 Hydraulic Schematic Diagram
7.2 Pump Motor & Gear Pump
7.3 Multi-way Reversing Manual Valve
7.3.1 Removal and Installation
7.3.2 Interface Description
Redirector
Redirector
7.4 Redirector
7.4.1 Removal and Installation
7.4.2 Interface Description
7.5 Tilt Cylinder
7.5.1 Cylinder Removal Precautions
7.5.2 Cylinder Installation Precautions
7.5.3 Removal and Installation
7.5.4 Cylinder Maintenance
7.6 Hydraulic Symbol
MAST
8.1 Wide-View Two-stage Mast
8.1.1 Removal and Installation
A1-2 Lifting Chains
A1-2.1 Chain Adjustment
8.1.2.2 Chain Replacement
8.1.3 Mast Tubing
8.1.4 Lift Cylinder for CBH3.0/CBH3.5
8.1.4.1 Cylinder Removal (with mast on the vehicle)
8.1.4 Lift Cylinder
8.1.4.1 Cylinder Removal (with mast on the vehicle)
8.1.4.2 Cylinder Maintenance
8.1.4.3 Cylinder Installation
8.1.5 Built-in Side Shifter
8.1.5.1 Side Shifter Removal
8.1.5.2 Side Shifter Installation
8.2 Two-stage Full Free Mast
8.2.1 Removal and Installation
8.2.2 Lifting Chains
8.2.2.1 Chain Adjustment
8.2.2.2 Chain Replacement
8.2.3 Mast Tubing
8.2.4 Lift Cylinder
8.2.4.1 Cylinder Removal
8.2.4.2 Cylinder Maintenance
8.3.4.3 Cylinder Installation
8.2.5 Built-in Side Shifter
8.3 Three-stage Full Free Mast for bigjoe
8.3.1 Removal and Installation
8.3.2 Lifting Chains
8.3.2.1 Chain Adjustment
8.3.2.2 Chain Replacement
8.3.3 Mast Tubing
8.3.4 Lift Cylinder
8.3.4.1 Cylinder Removal
8.3.4.2 Cylinder Maintenance
8.3.4.3 Cylinder Installation
8.3.5 Built-in Side Shifter
8.3.5.1 Side Shifter Removal
8.3.5.2 Side Shifter Installation
ELECTRICAL COMPONENTS
9.1 Controller
9.1.1 Removal and Installation
9.2 Main Contactor
9.2.1 Removal and Installation
9.2.2 Checking and Testing
9.3 DC-DC Converter
9.3.1 Removal and Installation
9.3.2 Checking and Testing
9.4 Fuse
9.4.1 Location of Fuses
9.5 Controller Error Message
9.5.1 Traction Controller
9.6 Electrical Schematic Diagrams
9.7 Cable Wiring Diagrams
9.8 Wiring Harness and Connectors
for Manual valve