Antonio Carraro TR7600 TR7600 Infinity Engine-Transmission Workshop Manual 47308133

Description

Contents:
01. Safety Regulations
01.1 Symbols Used
01.2 General Precautions
01.3 Prior To Maintenance
01.4 Reference Operators
01.5 Personal Protective Equipment
02. Technical Information, Refuelling, Lubrication
02.1 Introduction To The Manual
02.2 Rules Of Reference
02.3 Conversion Tables
02.4 Torque Settings
02.5 Lubricant Table
02.6 Table Of Sealants
02.7 Table Of Degreasers
02.8 Filling
02.9 Location Of Greasing Points
04. Common Rail Engine
7600
04.1 Troubleshooting
04.2 Radiator Removal And Reconnection
04.3 Engine Removal And Reconnection
05. Clutch
05.1 Introduction
05.2 Clutch Disc
05.3 Clutch Pump
07. Front Drive
07.1 Removing And Reconnecting The Front Transmission
07.2 Disassembly And Assembly Of The Front Transmission
07.3 Resetting The Bevel Pinion
07.4 Adjusting Pinion Bearing Preload
07.5 Front Differential
08. Central Transmission
08.1 Removing And Reconnecting The Hydrostatic Engine
09. Rear Transmission
09.1 Removing And Reconnecting The Rear Transmission
09.2 Disassembly Of The Rear Transmission
09.3 Assembly Of The Rear Transmission
09.4 Rear Differential
90. Assemblies – Schematics
90.1 Assemblies
90.2 Functional Diagrams
90.3 Wiring Diagrams
01.1 Symbols Used
01.2 General Precautions
01.3 Prior To Maintenance
01.4 Reference Operators
01.5 Personal Protective Equipment
02.1 Introduction To The Manual
02.2 Rules Of Reference
02.2.1 Symbols Used
02.2.2 Abbreviations Used
02.2.3 Hydraulic Symbols
02.3 Conversion Tables
02.4 Torque Settings
02.5 Lubricant Table
02.6 Table Of Sealants
02.7 Table Of Degreasers
02.8 Filling
02.8.1 Mechanical Engine
02.8.2 Common Rail Engine
02.8.3 Transmission
02.8.4 Front Reduction Gears
02.8.5 Rear Reduction Gears
02.8.6 Brakes – Clutch
02.9 Location Of Greasing Points
02.9.1 Common Rail Engine
02.9.2 Front Pto
02.9.3 Front Transmission – Actio Tm
02.9.4 Central Transmission
02.9.5 Axles – Steering
02.9.6 – Brake Control – Clutch Control
02.9.7 Accelerator Control
02.9.8 Front Lifting
02.9.9 Rear Lifting
02.9.10 Reversible Drive System (Rgstm)
02.9.11 Track
02.9.12 Electrical Contacts
02.9.13 Control Cables
04.1 Troubleshooting
04.2 Radiator Removal And Reconnection
04.2.1 Radiator Removal
04.2.2 Radiator Reconnection
04.2.3 Fan Overhaul (Automatic Clean System)
04.3 Engine Removal And Reconnection
04.3.1 Engine Removal
04.3.2 Installing The Engine
05.1 Introduction
05.1.1 Foreword
05.1.2 Technical Data
05.1.3 Description Of The Clutch
05.1.4 Troubleshooting
05.2 Clutch Disc
05.2.1 Clutch Removal
05.2.2 Checking The Clutch
05.2.3 Checking Clutch Control On Front Transmission
05.2.4 Clutch Reconnection
05.3 Clutch Pump
05.3.1 Clutch Pump Removal
05.3.2 Clutch Pump Reconnection
05.3.3 Adjustment Of The Pedal Travel
05.3.4 Bleeding Air From The Hydraulic Circuit
05.3.5 Changing The Oil In The Hydraulic Brake And Clutch Circuit
07.1 Removing And Reconnecting The Front Transmission
07.1.1 Removing The Front Transmission
07.1.2 Reconnecting The Front Transmission
07.2 Disassembly And Assembly Of The Front Transmission
07.2.1 Disassembly Of The Front Transmission
07.2.2 Assembly Of The Front Transmission
07.3 Resetting The Bevel Pinion
07.4 Adjusting Pinion Bearing Preload
07.5 Front Differential
07.5.1 Disassembly Of The Front Differential
07.5.2 Assembly Of The Front Differential
07.5.3 Checking The Sun Gear Axial Play
07.5.4 Adjusting Clearance Between Crown Wheel And Pinion
07.5.5 Differential Box Bearing Preloading
08.1 Removing And Reconnecting The Hydrostatic Engine
Hydrostatic Unit Removal
08.1.1 Disassembly Of The Hydrostatic Unit
08.1.2 Assembly Of The Hydrostatic Unit
09.1 Removing And Reconnecting The Rear Transmission
09.1.1 Removing The Rear Transmission
09.1.2 Reconnecting The Rear Transmission
09.2 Disassembly Of The Rear Transmission
09.2.1 Disassembly Of The Power Take-Off (Pto) Unit
09.2.2 Upper Unit Disassembly
09.2.3 Lower Unit Disassembly
09.3 Assembly Of The Rear Transmission
09.3.1 Lower Unit Assembly
09.3.2 Upper Unit Assembly
09.3.3 Assembly Of The Power Take-Off (Pto)
09.3.4 Pto Clutch Overhaul
09.4 Rear Differential
09.4.1 Resetting The Bevel Pinion
09.4.2 Differential Overhaul
09.4.3 Adjusting Clearance Between Crown Wheel And Pinion
09.4.4 Differential Box Bearing Preloading
90.1 Assemblies
90.1.1 Flexible Coupling
90.1.2 Front Transmission
90.1.3 Central Transmission
90.1.4 Hydrostatic Unit Assembly
90.1.5 Rear Transmission Assembly
90.1.6 Front Axle Dimensions
90.1.7 Rear Axle Dimensions
90.1.8 Front Axle Assembly
90.1.9 Rear Axle Assembly
90.2 Functional Diagrams
90.2.1 Functional Diagram Of The Transmission
90.2.2 Brakes Diagram
90.2.3 Brakes Diagram (With Superbrake Device)
90.2.4 Steering Device Hydraulic Diagram (With Spool Valve)
90.2.5 Steering Device Hydraulic Diagram (With Joystick)
90.2.6 Hydrostatic Hydraulic Diagram
90.2.7 Services Hydraulic Diagram
90.2.8 Services Functional Diagram
90.2.9 Lifting Hydraulic Diagram (Joystick On-Off + Suspension)
90.2.10 Lifting Hydraulic Diagram (Joystick On-Off + Suspension) (With Higher Capacity Pump)
90.2.11 Lifting Hydraulic Diagram (Proportional Joystick + Suspension)
90.2.12 Lifting Hydraulic Diagram (Proportional Joystick + Suspension) (With Higher Capacity Pump)
90.2.13 Lifting Hydraulic Diagram (Proportional Joystick + Suspension + Sfc)
90.2.14 Lifting Hydraulic Diagram (3 Lever Spool Valve + Sfc)
90.2.15 Lifting Hydraulic Diagram (3 Lever Spool Valve + Sfc+ Continuous Flow)
90.2.16 Lifting Hydraulic Diagram (3 Lever Spool Valve + Continuous Flow)
90.2.17 Front Lifting Hydraulic Diagram (On-Off Joystick)
90.2.18 Front Lift Hydraulic Diagram (Proportional Joystick)
90.2.19 Front Lifting Hydraulic Diagram (3 Lever Spool Valve + Sfc)
90.2.20 A.C.S. Hydraulic Diagram (Automatic Clean System)
90.2.21 Trailer Braking Hydraulic Diagram (Joystick) (Italy)
90.2.22 Trailer Braking Hydraulic Diagram (Joystick) (Italy)
90.2.23 Trailer Braking Hydraulic Diagram (Spool Valve) (Italy)
90.2.24 Trailer Braking Hydraulic Diagram (Spool Valve + Continuous Flow) (Italy)
90.3 Wiring Diagrams
90.3.1 Functional Wiring Diagram (Phase 3b)
90.3.2 Functional Wiring Diagram (Phase 5)
90.3.3 Engine Line Wiring Diagram (Model 97a565) (Phase 3b)
90.3.4 Engine Line Wiring Diagram (Model 97b165) (Phase 5)
90.3.5 Dashboard Line Wiring Diagram
90.3.6 Engine Line Wiring Diagram (Model 97a565) (Phase 3b)
90.3.7 Engine Line Wiring Diagram (Model 97b165) (Phase 5)
90.3.8 “Superbrake” Wiring Diagram
90.3.9 A.C.S. Wiring Diagram (Automatic Clean System)
90.3.10 Hydraulic Braking Wiring Diagram (Italian Approval Only)
90.3.11 On-Off Joystick Wiring Diagram (Part 1)
90.3.12 On-Off Joystick Wiring Diagram (Part 2)
90.3.13 Proportional Joystick Wiring Diagram
90.3.14 Proportional Joystick Power Supply Wiring Diagram
90.3.15 Wiring Diagram For Suspension With Proportional Joystick
90.3.16 “Frame” Version Wiring Diagram
90.3.17 “Cab” Version Wiring Diagram