Bobcat Compact Track Loader T7x Service Manual 7476691enUS 2024

Description

Contents:
FOREWORD

FOREWORD​

General Inspection​

SAFETY INSTRUCTIONS​

Before Operation​

Call Before You Dig​

Safe Operation Is The Operator’s Responsibility​

Safe Operation Needs A Qualified Operator​

A Qualified Operator Must Do The Following​

Silica Dust Exposure​

FIRE PREVENTION​

Maintenance​

Operation​

Electrical​

Charging Safety​

Welding And Grinding​

Fire Extinguishers​

SERIAL NUMBER LOCATIONS​

Machine Serial Number Location​

High Voltage Battery Pack Serial Number Location​

DELIVERY REPORT​

MACHINE IDENTIFICATION​

Front View​

Rear View​SAFETY AND MAINTENANCE

LIFTING AND BLOCKING THE MACHINE​

Lifting And Blocking The Machine Procedure​

LIFT ARM SUPPORT​

Lift Arm Support Description​

Installing Lift Arm Support​

Removing Lift Arm Support​

OPERATOR CAB​

Inspecting Operator Cab​

Cab Door Sensor Description​

Raising Operator Cab​

Lowering Operator Cab​

Clear Side Enclosed Cab Option​

Inspecting And Maintaining Clear Side Enclosed Cab Option​

TRANSPORTING THE MACHINE​

Loading And Unloading Machine​

Fastening Machine To Transport Vehicle​

TOWING THE MACHINE​

Towing Procedure​

SERVICE SCHEDULE​

Maintenance Intervals​

Service Schedule​

BOB-TACH SYSTEM (HAND LEVER)​

Inspecting And Maintaining Hand Lever Bob-Tach System​

MACHINE LUBRICATION​

Lubricating Grease Fittings​

Actuator Lubrication​

COOLANT REPLACEMENT PROCEDURE​

Coolant System Description​

Removing The EVCM And Drive Motor Coolant​

Filling The EVCM And Drive Motor Coolant​

Purging The Air From The System​

Removing The Battery Coolant​

Filling The Battery With Coolant​

PIVOT PINS​

Checking Pivot Pin Torque​

MACHINE STORAGE AND RETURN TO SERVICE​

Machine Extended Storage Procedure​

Machine Return To Service Procedure​

BATTERY SYSTEM​

De-energizing The High Voltage Battery​

Prove De-energized Process​

CLEANING THE MACHINE​

Cleaning The Machine Description​

Washing The Lift And Tilt Actuators​

Washing Drive Motors​

Internal Cleaning Of The Machine​

Cleaning Under The Cab​

Cleaning Of Charge Port And Plug​

EMERGENCY EXITS​

Removing Rear Window With Latches​

Removing Rear Window With Rubber Cord​

Removing Rear Window With Latches From Outside Machine​

Removing Rear Window With Rubber Cord From Outside Machine​

Making An Emergency Exit Through Front Door​

Front Door Reassembly​

SEAT BELT​

Inspecting And Maintaining The Seat Belt​DRIVE SYSTEM

BRAKE​

Brake Description​

TRACK UNDERCARRIAGE COMPONENTS (SOLID-MOUNTED)​

Track Undercarriage Components (Solid-Mounted) Description​

Checking Track Tension​

Adjusting Tension​

Removing And Installing Track​

Idler (Front) Removal And Installation​

Removing And Installing Track Tensioner​

Disassembling And Assembling Track Tensioner​

Removing And Installing Idler (Rear)​

Removing And Installing Roller​

Removing And Installing Sprocket​

Removing And Installing Track Frame​

TRACTION DRIVE MOTOR​

Traction Drive Motor Description​

Removing And Replacing Fluid​

Removing And Installing Traction Drive Motor​

TRACK MAINTENANCE​

Track Damage Identification​MAINFRAME

SEAT BAR​

Seat Bar Description​

Removing And Installing The Seat Bar​

Disassembling And Assembling The Seat Bar​

Disassembling And Assembling Seat Bar Compression Spring​

OPERATOR CAB​

Removing And Installing Cab Gas Spring​

Disassembling And Assembling Cab Gas Spring Bracket​

Removing And Installing Operator Cab​

OPERATOR SEAT (SUSPENSION)​

Removing And Installing The Operator Seat (Suspension)​

Removing And Installing Slide Rail​

Removing And Installing Seat Belt (Suspension Seat)​

Removing Lower Cushion​

Installing Lower Cushion​

Removing And Installing Back Cushion​

Removing And Installing 3-Point Seat Belt​

LIFT ARMS​

Removing And Installing Lift Arms Driver Link​

Driver Link Pivot Pin Removal And Installation​

Removing And Installing Lift Arms Follower Link​

Removing And Installing Lift Arm​

REAR HOOD​

Raising The Rear Hood​

Removing And Installing The Rear Hood​

Lowering The Rear Hood​

Removing And Installing The Rear Hood Shield​

REAR DOOR (TAILGATE)​

Removing And Installing Rear Door (Tailgate)​

Removing And Installing Rear Door (Tailgate) Striker​

Disassembling And Assembling Rear Door (Tailgate) Striker​

Adjusting Rear Door (Tailgate) Striker​

Removing And Installing Rear Door (Tailgate) Latch​

FOOTREST​

Removing And Installing Footrest (SJC) (Right Side)​

Removing And Installing Footrest (SJC) (Left Side)​

CONTROL HANDLE (SJC)​

Control Handle (SJC) Description​

Testing The Joystick​

Removing And Installing The Joystick​

ACCESS PANELS (LOWER)​

Removing And Installing Access Panel (Lower) (Left Side)​

Removing And Installing Access Panel (Lower) (Right Side)​

ACCESS PANELS (UPPER)​

Removing And Installing Access Panels (Upper) (Center Panel)​

Removing And Installing Access Panel (Upper) (Left Side)​

Removing And Installing Access Panel (Upper) (Right Side)​

WINDOW (REAR)​

Removing Rear Window With Latches​

Removing Rear Window With Rubber Cord​

Removing Rear Window With Latches From Outside Machine​

Disassembling And Assembling Rear Window Latches​

Removing Rear Window Rubber Cord​

Installing Rear Window Rubber Cord​

WINDOW (TOP)​

Removing And Installing Window (Top)​

WINDOW (SIDE)​

Removing And Installing Window (Side)​

CAB DOOR​

Cab Door Description​

Removing And Installing The Cab Door​

Disassembling And Assembling Cab Door​

Aligning The Cab Door​

Adjusting The Cab Door​

Checking The Cab Door Operation​

ARMREST​

Armrest Description​

Removing And Installing The Armrest​

Disassembling And Assembling The Armrest​

HEADLINER​

Removing And Installing The Headliner​ELECTRICAL SYSTEM

ELECTRICAL SCHEMATICS​

Standard Machine​

ELECTRICAL SYSTEM​

Glossary Of Electrical Symbols​

Electrical System Description​

Fuse And Relay Identification​

HIGH VOLTAGE BATTERY PACK (HVBP)​

Removing And Installing The High Voltage Battery Pack ( HVBP)​

ELECTRIC VEHICLE CONTROL MODULE (EVCM)​

Electric Vehicle Control Module (EVCM)​

COOLING SYSTEM​

Removing And Installing EVCM And Drive Motor Coolant Pump​

Removing And Installing Battery Coolant Pump​

Removing And Installing Coolant Fan / Radiator Assembly​

Removing And Installing Coolant Fan​

Removing And Installing EVCM And Drive Motor Coolant Reservoir​

Removing And Installing Coolant Reservoir​

LIFT ACTUATOR​

Removing And Installing Lift Actuator​

TILT ACTUATOR​

Removing And Installing Tilt Actuator​SPECIFICATIONS

MACHINE DIMENSIONS​

MACHINE SPECIFICATIONS​

Performance Specifications​

Drive System Specifications​

Control Specifications​

Electric Motor Specifications​

Electrical System Specifications​

Fluid Capacities​

Tracks​

Ground Pressure​

Torque Specification For Bolts​