Bobcat Compact Track Loader T86 Service Manual 7406905enUS 2025

Description

Contents:
FOREWORD

FOREWORD​

General Inspection​

SAFETY INSTRUCTIONS​

Before Operation​

Call Before You Dig​

Safe Operation Is The Operator’s Responsibility​

Safe Operation Needs A Qualified Operator​

A Qualified Operator Must Do The Following​

Silica Dust Exposure​

FIRE PREVENTION​

Maintenance​

Operation​

Electrical​

Hydraulic System​

Fueling (Diesel)​

Starting​

Exhaust System​

Welding And Grinding​

Fire Extinguishers​

SERIAL NUMBER LOCATIONS​

Machine Serial Number Location​

Engine Serial Number Location​

DELIVERY REPORT​

LOADER IDENTIFICATION​

Front View​

Rear View​SAFETY AND MAINTENANCE

LIFTING AND BLOCKING THE MACHINE​

Lifting And Blocking The Loader Procedure​

LIFT ARM SUPPORT​

Lift Arm Support Description​

Installing Lift Arm Support​

Removing Lift Arm Support​

OPERATOR CAB​

Inspecting Operator Cab​

Cab Door Sensor Description​

Raising Operator Cab​

Lowering Operator Cab​

TRANSPORTING THE MACHINE​

Loading And Unloading Machine​

Fastening Machine To Transport Vehicle​

TOWING THE MACHINE​

Towing Procedure​

REMOTE START TOOL (SERVICE TOOL) KIT – 7217666​

Remote Start Tool (Service Tool) Kit — 7217666 Description​

Remote Start Tool (Service Tool) – 7022042​

Loader Service Tool Harness – 6689747​

Computer Service Tool Harness – 6689746​

Remote Start Procedure​

SERVICE SCHEDULE​

Maintenance Intervals​

HYDRAULIC SYSTEM​

Checking And Adding Hydraulic Fluid​

Hydraulic Fluid Information​

Hydraulic Fluid Chart​

Replacing Hydraulic Fluid​

Replacing Main Hydraulic Filter​

Replacing Hydraulic Case Drain Filter​

Replacing Hydraulic Charge Filter​

Replacing Hydraulic Reservoir Vent Filter​

ENGINE COOLING SYSTEM​

Cleaning Engine Cooling System​

Checking And Adding Coolant​

Coolant Types​

Coolant Concentration​

Replacing Coolant​

FUEL SYSTEM​

Fuel Specifications​

Biodiesel Blend Fuel​

Filling The Fuel Tank​

Removing Water From Main Fuel Filter​

Replacing Fuel Pre-Filter​

Replacing Main Fuel Filter​

Replacing Fuel Tank Vent Filter​

DIESEL PARTICULATE FILTER (DPF) SYSTEM​

DPF Service Description​

DPF Service Regeneration (Standard And Touch Displays)​

DPF Cleaning​

ENGINE LUBRICATION SYSTEM​

Checking And Adding Engine Oil​

Engine Oil Chart​

Replacing Engine Oil And Filter​

HYDRAULIC SYSTEM​

Checking And Adding Hydraulic Fluid​

Hydraulic Fluid Information​

Hydraulic Fluid Chart​

Replacing Hydraulic Fluid​

Replacing Main Hydraulic Filter​

Replacing Hydraulic Case Drain Filter​

Replacing Hydraulic Charge Filter​

Replacing Hydraulic Reservoir Vent Filter​

BOB-TACH SYSTEM (HAND LEVER)​

Inspecting And Maintaining Hand Lever Bob-Tach System​

BOB-TACH SYSTEM (POWER)​

Inspecting And Maintaining Power Bob-Tach System​

MACHINE LUBRICATION​

Lubricating Grease Fittings​

PIVOT PINS​

Checking Pivot Pin Torque​

MACHINE STORAGE AND RETURN TO SERVICE​

Machine Extended Storage Procedure​

Machine Return To Service Procedure​

STOPPING THE ENGINE AND LEAVING THE MACHINE​

Stopping The Engine And Leaving The Machine Procedure​

EMERGENCY EXITS​

Emergency Exit Locations​

Making An Emergency Exit Through Rear Window With Rubber Cord​

Making An Emergency Exit Through Rear Window With Latches​

Removing Rear Window With Latches From Outside Loader​

Removing Rear Window With Latches From Outside Loader With Knob Kit​

Removing Rear Window With Rubber Cord From Outside Machine​

Making An Emergency Exit Through Front Door​

Front Door Reassembly​

SEAT BELT​

Inspecting And Maintaining The Seat Belt​HYDRAULIC SYSTEM

HYDRAULIC / HYDROSTATIC SCHEMATICS​

SJC WITH NO OPTIONS​

SJC WITH ALL OPTIONS​

HYDRAULIC SYSTEM INFORMATION​

Glossary Of Hydraulic / Hydrostatic Symbols​

Hydraulic / Hydrostatic Theory Of Operation​

Troubleshooting The Hydraulic System​

CYLINDER (LIFT)​

Cylinder (Lift) Testing​

Cylinder (Lift) Removal And Installation​

Cylinder (Lift) Parts Identification​

Disassembling Lift Cylinder​

Assembling Lift Cylinder​

CYLINDER (TILT)​

Testing Tilt Cylinder​

Removing And Installing Tilt Cylinder​

Removing And Installing Tilt Cylinder Base End Pivot Pin​

Cylinder (Tilt) Parts Identification​

Disassembling Tilt Cylinder​

Assembling Tilt Cylinder​

CYLINDER (BOB-TACH)​

Testing Cylinder (Bob-Tach)​

Removing And Installing Cylinder (Bob-Tach)​

Cylinder (Bob-Tach) Parts Identification​

Disassembling Bob-Tach Cylinder​

Assembling Bob-Tach Cylinder​

MAIN RELIEF VALVE (STANDARD)​

Main Relief Valve Description (Standard)​

Testing Main Relief Valve (Standard)​

Removing And Installing Main Relief Valve (Standard)​

MAIN RELIEF VALVE (SUPER FLOW)​

Main Relief Valve Description (Super Flow)​

Testing Main Relief Valve (Super Flow)​

Removing And Installing Main Relief Valve (Super Flow)​

HYDRAULIC CONTROL VALVE​

Hydraulic Control Valve Description​

Hydraulic Control Valve Removal And Installation​

Removing And Installing Actuator​

Hydraulic Control Valve Identification Chart​

Removing And Installing Lift Load Check Valve​

Removing And Installing Load Check Valve (Tilt And Auxiliary)​

Removing And Installing Anti-Cavitation Valve Removal (Lift, Rod End)​

Removing And Installing Port Relief / Anti-Cavitation Valve (Lift, Base End)​

Removing And Installing Port Relief / Anti-Cavitation Valve (Tilt, Base End)​

Removing And Installing Port Relief / Anti-Cavitation Valve (Tilt, Rod End)​

Removing And Installing Auxiliary Port Relief Valve Plug​

Auxiliary Port Relief Valves Removal And Installation​

Removing And Installing Port Relief Valve​

Removing And Installing Hydraulic Control Valve Plug​

Removing And Installing Hydraulic Control Valve End Cap Block​

Removing And Installing Lift Spool​

Disassembling And Assembling Lift Spool​

Removing And Installing Tilt Spool​

Disassembling And Assembling Tilt Spool​

Removing And Installing Auxiliary Spool​

Removing And Installing Hydraulic Control Valve Solenoid​

Removing And Installing BICS™ Lock Valve​

Inspecting Lift Arm Bypass Orifice​

Removing And Installing Main Relief Valve​

HYDRAULIC CONTROL VALVE (SUPER FLOW)​

Hydraulic Control Valve Description (Super Flow)​

Hydraulic Control Valve Removal And Installation (High / Super Flow)​

Removing And Installing Actuator​

Hydraulic Control Valve Identification Chart (Super Flow)​

Removing And Installing Lift Load Check Valve (Super Flow)​

Removing And Installing Load Check Valve (Tilt And Auxiliary)​

Removing And Installing Anti-Cavitation Valve Removal (Lift, Rod End)​

Removing And Installing Port Relief / Anti-Cavitation Valve (Lift, Base End)​

Removing And Installing Port Relief / Anti-Cavitation Valve (Tilt, Base End)​

Removing And Installing Port Relief / Anti-Cavitation Valve (Tilt, Rod End)​

Auxiliary Port Relief Valves Removal And Installation (Super Flow)​

Removing And Installing Hydraulic Control Valve Plug (Super Flow)​

Removing And Installing Hydraulic Control Valve End Cap Block​

Removing And Installing Lift Spool​

Disassembling And Assembling Lift Spool​

Removing And Installing Tilt Spool​

Disassembling And Assembling Tilt Spool​

Removing And Installing Auxiliary Spool​

Removing And Installing Hydraulic Control Valve Solenoid​

Removing And Installing BICS™ Lock Valve​

Inspecting Lift Arm Bypass Orifice​

Main Relief Valve Removal And Installation (Super Flow)​

LIFT ARM BYPASS CONTROL VALVE​

Lift Arm Bypass Control Valve Description​

Lift Arm Bypass Control Valve Testing​

Removing And Installing Lift Arm Bypass Control Valve​

Removing And Installing Lift Arm Bypass Control Valve Bracket​

Disassembling And Assembling Lift Arm Bypass Control Valve​

HYDRAULIC PUMPS​

Hydraulic Pumps Description​

HYDRAULIC PUMPS TESTING​

Hydraulic Pumps Testing Description​

Implement Pump Test At Front Auxiliary Quick Couplers​

Implement Pump Test – Direct Pump Test​

Charge Pump Testing – Direct Pump Test​

HYDRAULIC PUMP​

Hydraulic Pump Removal And Installation​

Hydraulic Pump Startup​

Hydraulic Pump Parts Identification​

Disassembling And Assembling Hydraulic Pump​

HYDRAULIC PUMP (HIGH-FLOW)​

Hydraulic Pump Solenoid (High / Super Flow) Removal And Installation​

Hydraulic Pump (High Flow) Removal And Installation​

Hydraulic Pump (High Flow) Parts Identification​

Disassembling And Assembling Hydraulic Pump (High Flow)​

Hydraulic Pump (High Flow) Startup​

HYDRAULIC PUMP (SUPER-FLOW)​

Super Flow Relief Valve Adjustment​

Super Flow Relief Valve Removal And Installation​

Hydraulic Pump (Super Flow) Solenoid Removal And Installation​

Hydraulic Pump (Super Flow) Removal And Installation​

Hydraulic Pump (Super Flow) Parts Identification​

Hydraulic Pump (Super Flow) Disassembly And Assembly​

Hydraulic Pump (Super Flow) Startup​

HYDRAULIC FILTERS​

Hydraulic Filters Description​

Hydraulic Filters Housing Removal And Installation​

HYDRAULIC FLUID RESERVOIR​

Hydraulic Fluid Reservoir Description​

Hydraulic Fluid Reservoir Removal And Installation​

OIL COOLER​

Oil Cooler Description​

Removing And Installing Oil Cooler​

BUCKET POSITION SENSORS​

Bucket Position Sensors Description​

Removing And Installing Bucket Position Sensors​

REAR AUXILIARY DIVERTER VALVE​

Rear Auxiliary Diverter Valve Description​

Rear Auxiliary Diverter Valve Removal And Installation​

Disassembling And Assembling Rear Auxiliary Diverter Valve​

BOB-TACH (POWER) BLOCK (STANDARD FLOW)​

Bob-Tach (Power) Block Description​

Bob-Tach (Power) Block Testing Relief Valve​

Bob-Tach (Power) Block Removal And Installation​

Disassembling And Assembling Bob-Tach (Power) Block​

BOB-TACH (POWER) BLOCK (HIGH / SUPER FLOW)​

Bob-Tach (Power) Block Description​

Bob-Tach (Power) Block Testing Relief Valve​

Bob-Tach (Power) Block Removal And Installation​

Bob-Tach (Power) Block Disassembly And Assembly​

FRONT AUXILIARY HYDRAULIC COUPLER BLOCK (STANDARD / HIGH FLOW)​

Front Auxiliary Hydraulic Coupler Block Description​

Removing And Installing Front Auxiliary Hydraulic Coupler Block​

Disassembling And Assembling Front Auxiliary Hydraulic Coupler Block​

FRONT AUXILIARY HYDRAULIC COUPLER BLOCK (SUPER FLOW)​

Front Auxiliary Hydraulic Coupler Block Super Flow Description​

Front Auxiliary Hydraulic Coupler Block Super Flow Removal And Installation​

Front Auxiliary Hydraulic Coupler Block Super Flow Disassembly And Assembly​

AUTOMATIC RIDE CONTROL​

Automatic Ride Control Description​

Automatic Ride Control Removal And Installation​

Checking The Pressure In The Accumulator​

Adding Nitrogen To The Accumulator​

Automatic Ride Control Parts Identification​

Automatic Ride Control Disassembly And Assembly​HYDROSTATIC SYSTEM

HYDROSTATIC SYSTEM INFORMATION​

Hydrostatic System Description​

Hydrostatic System Troubleshooting​

HYDROSTATIC DRIVE MOTOR​

Hydrostatic Drive Motor Description​

Replacing Brake Cavity Fluid​

Removing And Installing Hydrostatic Drive Motor​

Hydrostatic Drive Motor Parts Identification​

Hydrostatic Drive Motor Disassembly And Assembly​

CHARGE PRESSURE​

Charge Pressure Description​

Charge Pressure Testing​

Adjusting Charge Pressure​

HYDROSTATIC PUMP​

Hydrostatic Pump Description​

Hydrostatic Pump Port Locations And Gauge Installation​

Hydrostatic Pump Removal And Installation​

Hydrostatic Pump Startup​

Hydrostatic Pump Pressure Sensor(s) Removal And Installation​

Hydrostatic Pump Parts Identification​

High Pressure Relief And Bypass Valve Disassembly And Assembly​

Charge Pressure Relief Valve Disassembly And Assembly​

Drive Coupler Hub Disassembly And Assembly​

Hydrostatic Pump Disassembly And Assembly​

Hydraulic Controller Neutral Adjustment​

Hydrostatic Pump Mechanical Neutral Adjustment​

TWO-SPEED / BRAKE VALVE​

Two-Speed / Brake Valve Description​

Two-Speed / Brake Valve Block Removal And Installation​

Two-Speed / Brake Valve Block Disassembly And Assembly​

DRAIN MANIFOLD​

Drain Manifold Description​

Removing And Installing Drain Manifold Housing​DRIVE SYSTEM

BRAKE (TWO-SPEED)​

Brake (Two-Speed) Description​

TRACK UNDERCARRIAGE COMPONENTS (SOLID-MOUNTED)​

Track Undercarriage Components (Solid-Mounted) Description​

Checking Track Tension​

Increasing Track Tension​

Decreasing Track Tension​

Removing And Installing Track​

Idler (Front) Removal And Installation​

Track Tensioner Removal And Installation​

Disassembling And Assembling Track Tensioner​

Idler (Rear) Removal And Installation​

Roller Removal And Installation​

Sprocket Removal And Installation​

Track Frame Removal And Installation​

TRACK UNDERCARRIAGE COMPONENTS (TORSION SUSPENSION)​

Track Undercarriage Components (Torsion Suspension) Description​

Checking Track Tension​

Increasing Track Tension​

Decreasing Track Tension​

Track Removal And Installation​

Removing And Installing Front Idler​

Track Tensioner Removal And Installation​

Disassembling And Assembling Track Tensioner​

Idler (Rear) Removal And Installation​

Roller Removal And Installation​

Sprocket Removal And Installation​

Track Frame Removal And Installation​

Removing And Installing Torsion Axle​

TRACK MAINTENANCE​

Track Damage Identification​MAINFRAME

SEAT BAR​

Seat Bar Description​

Removing And Installing The Seat Bar​

Disassembling And Assembling The Seat Bar​

Disassembling And Assembling Seat Bar Compression Spring​

OPERATOR CAB​

Cab Gas Spring Removal And Installation​

Disassembling And Assembling Cab Gas Spring Bracket​

Cab Removal And Installation​

OPERATOR’S SEAT​

Removing And Installing The Operator Seat​

Removing And Installing Seat Belt (Two Point)​

Removing And Installing Seat Belt (Three Point)​

OPERATOR SEAT (SUSPENSION)​

Removing And Installing The Operator Seat (Suspension)​

Removing And Installing Slide Rail​

Removing And Installing Seat Belt (Suspension Seat)​

Removing Lower Cushion​

Installing Lower Cushion​

Removing And Installing Back Cushion​

Removing And Installing Shock​

Removing And Installing 3-Point Seat Belt​

BOB-TACH SYSTEM (HAND LEVER)​

Bob-Tach (Hand Lever) System Description​

Removing And Installing Bob-Tach (Hand Levers)​

Disassembling And Assembling Lever And Wedge​

Removing And Installing Pivot Pin Bushing And Seal​

BOB-TACH SYSTEM (POWER)​

Bob-Tach (Power) Description​

Removal And Installation Bob-Tach (Power)​

Disassembling And Assembling Bob-Tach (Power) Lever And Wedge​

Removing And Installing Bob-Tach (Power) Pivot Pin Bushing And Seal​

LIFT ARM​

Lift Arms Driver Link Removal And Installation​

Lift Arms Follower Link Removal And Installation​

Lift Arm Removal And Installation​

REAR GRILLE​

Raising Rear Grille​

Removing And Installing Rear Grille​

Removing And Installing Rear Grille Shield​

Lowering Rear Grille​

REAR DOOR (TAILGATE)​

Rear Door (Tailgate) Removal And Installation​

Removing And Installing Rear Door (Tailgate) Striker​

Disassembling And Assembling Rear Door (Tailgate) Striker​

Adjusting Rear Door (Tailgate) Striker​

Removing And Installing Rear Door (Tailgate) Latch​

FUEL TANK​

Removing And Installing Fuel Tank​

Removing And Installing Fuel Level Sender​

Fuel Module Assembly Removal and Installation​

Fuel Tank Vent Removal And Installation​

Fuel Tank Flushing Plug​

CONTROL PEDALS (MANUAL)​

Control Pedals (Manual) Description​

Removing And Installing Control Pedals (Manual) Right Side​

Removing And Installing Control Pedals (Manual) Left Side​

Adjusting Control Pedals (Manual)​

FOOTREST (SJC)​

Removing And Installing Footrest (SJC) (Right Side)​

Removing And Installing Footrest (SJC) (Left Side)​

CONTROL LEVER ASSEMBLY​

Control Lever Assembly Description​

Removing And Installing Control Lever Assembly​

Disassembling And Assembling Control Lever Assembly​

CONTROL LEVER CENTERING ASSEMBLY​

Control Lever Centering Assembly Description​

Disassembling And Assembling Control Lever Centering Assembly​

Control Lever Centering Assembly Linkage Neutral (Adjusting)​

Adjusting Control Lever Centering Assembly Linkage Travel​

Removing And Installing Control Lever Centering Assembly Shock​

CONTROL HANDLE / LEVER (MANUAL)​

Control Handle Lever (Manual) Description​

Removing And Installing Control Handle Lever (Manual)​

CONTROL HANDLE / LEVER (SJC)​

Control Handle / Lever (SJC) Description​

Testing The Joystick​

Removing And Installing The Joystick​

ACCESS PANELS (LOWER)​

Removing And Installing Access Panel (Lower) (Left Side)​

Removing And Installing Access Panel (Lower) (Right Side)​

ACCESS PANELS (UPPER)​

Removing And Installing Access Panels (Upper) (Center Panel)​

Removing And Installing Access Panel (Upper) (Left Side)​

Removing And Installing Access Panel (Upper) (Right Side)​

WINDOW (REAR)​

Removing Rear Window With Latches​

Removing Rear Window With Rubber Cord​

Removing Rear Window With Latches From Outside Machine​

Disassembling And Assembling Rear Window Latches​

Removing Rear Window Rubber Cord​

Installing Rear Window Rubber Cord​

WINDOW (TOP)​

Removing And Installing Window (Top)​

WINDOW (SIDE)​

Removing And Installing Window (Side)​

CAB DOOR​

Cab Door Description​

Removing And Installing The Cab Door​

Disassembling And Assembling Cab Door​

Aligning The Cab Door​

Adjusting The Cab Door​

Checking The Cab Door Operation​

ARMREST​

Armrest Description​

Removing And Installing The Armrest​

Disassembling And Assembling The Armrest​

HEADLINER​

Removing And Installing The Headliner​ELECTRICAL SYSTEM

ELECTRICAL SCHEMATICS​

S/N B4ST11001 & Above​

ELECTRICAL SYSTEM​

Glossary Of Electrical Symbols​

Standard Cab Harness Connectors​

Deluxe Cab Harness Connectors​

Mainframe Harness Connectors​

Engine Sensor Harness Connectors​

Electrical System Description​

Fuse And Relay Identification​

Testing Solenoid​

BATTERY​

Replacing Battery​

Battery Maintenance​

Maintaining Battery Charge Level​

Battery Service During Machine Storage​

Testing The Battery​

Battery Charging​

Using A Booster Battery (Jump Starting)​

Using A Booster Battery (Jump Starting)​

ALTERNATOR​

Adjusting Belt (Machines Without Air Conditioning)​

Replacing Belt (Machines Without Air Conditioning)​

Adjusting Belt (Machines With Air Conditioning)​

Replacing Belt (Machines With Air Conditioning)​

Inspecting Charging System​

Testing Alternator Voltage​

Alternator Low Voltage Testing​

Alternator High Voltage Testing​

Removing And Installing Alternator (Machines Without Air Conditioning)​

Removing And Installing Alternator (Machines With Air Conditioning)​

STARTER​

Testing The Starter​

Starter Removal And Installation​

Starter Parts Identification​

INSTRUMENT PANEL OVERVIEW​

4.3–INCH DISPLAY​

STANDARD DISPLAY​

TOUCH DISPLAY​

LEFT CONTROL PANEL​

RIGHT CONTROL PANEL​

JOG SHUTTLE​

Jog Shuttle (Standard Display)​

Jog Shuttle (Touch Display) (If Equipped)​

HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) CONTROLS​

TOUCH DISPLAY RADIO INPUT PORTS​

KEYED IGNITION​

LIGHTS​

Removing And Installing Front Lights​

Rear Lights Removal And Installation​

Removing And Installing Cab Light​

Removing And Installing Side Light​

BOBCAT HUB CONTROLLER​

Bobcat Hub Controller Description​

Bobcat Hub Controller Connector Identification​

Bobcat Hub Controller Removal And Installation​

BOBCAT MID CONTROLLER​

Bobcat Mid Controller Description​

Bobcat Mid Controller Removal And Installation​

BOBCAT CAB CONTROLLER​

Bobcat Cab Controller Description​

Bobcat Cab Controller Removal And Installation​

BOBCAT CONTROLLER (SJC) (DRIVE)​

Bobcat Controller (SJC) (Drive) Description​

Bobcat Controller (SJC) (Drive) Removal And Installation​

ENGINE CONTROL UNIT (ECU)​

Engine Control Unit (ECU) Description​

Cleaning Engine Control Unit (ECU)​

Engine Control Unit (ECU) Removal And Installation​

DIAGNOSTIC SERVICE CODES​

Service Codes List​

BOBCAT INTERLOCK CONTROL SYSTEM (BICS)​

Inspecting The Bobcat Interlock Control System (BICS)​

Inspecting The Lift Arm Bypass Control​

SEAT BAR SENSOR​

Seat Bar Sensor Description​

Troubleshooting Seat Bar Sensor​

Testing Seat Bar Sensor​

Removing And Installing Seat Bar Sensor​

Circuit Testing The Bobcat Interlock Control System (BICS™)​

TRACTION LOCK​

Traction Lock Description​

Troubleshooting Traction Lock​

Operating Parking Brake​

Operating Hydraulic Controls With Parking Brake Engaged​

CONTROL IDENTIFICATION​

Control Identification Chart (Standard)​

Control Identification Chart (SJC)​

SERVICE PC (LAPTOP COMPUTER)​

Connecting Remote Start Tool (Service Tool)​

CALIBRATION​

Calibration Description​

Testing The Actuator​

Calibrating Lift And Tilt (SJC)​

Adjusting Lift And Tilt Compensation​

Calibrating Hydrostatic Pump (SJC)​

STEERING DRIFT COMPENSATION​

Steering Drift Compensation Description​

Adjusting Steering Drift Compensation​

STEERING DRIFT COMPENSATION (SERVICE MODE)​

Steering Drift Compensation (Service Mode) Description​

Service Mode Requirements​

Service Mode Activation​

Service Mode De-activation​

NAVIGATION (STANDARD DISPLAY)​

Navigation Bar​

Viewing Active Shortcuts​

VITALS (STANDARD DISPLAY)​

Vital Detail And Machine Performance​

SERVICE (STANDARD DISPLAY)​

Record A Service​

SETTINGS (STANDARD DISPLAY)​

Display Settings​

Machine Settings​

Language Settings​

Units​

Software​

GAUGES (TOUCH DISPLAY)​

Vital Detail And Machine Performance​

Notification Drawer​

CAMERA (TOUCH DISPLAY)​

Camera Settings​

PHONE (TOUCH DISPLAY)​

AUDIO (TOUCH DISPLAY)​

SERVICE (TOUCH DISPLAY)​

Record A Service​

View Service Schedule​

View Service Record​

View Service Codes​

ATTACHMENTS (TOUCH DISPLAY)​

Attachment Information​

SETTINGS (TOUCH DISPLAY)​

Favorites​

Display Settings​

Machine Settings​

Security Settings​

Security Settings (Manage Operators)​

Operator Statistics​

Job Clocks​

Adding And Removing Job Clocks​

Language Settings​

Units​

Camera Settings​

Bluetooth Settings​

Audio Settings​

Dealer​

Software​

DISPLAY PROGRAMMING AND USB PORT LOCATIONS​

Display Programming And USB Port Locations Overview​

Display Programming And USB Port Locations Procedure​

PASSWORD SETUP (KEYLESS START PANEL)​

Security Settings​

Security Settings (Manage Operators)​

MAINTENANCE CLOCK​

Record A Service​

View Service Codes​

BACK-UP ALARM SYSTEM​

Inspecting Back-Up Alarm System​

Adjusting Back-Up Alarm Switches​

Troubleshooting Back-Up Alarm (Joystick)​

Back-Up Alarm Removal And Installation​

FRONT HORN​

Removing And Installing Front Horn​

Troubleshooting Front Horn​

ENGINE SPEED CONTROL (HAND)​

Engine Speed Control (Hand) Description​

Removing And Installing Engine Speed Control (Hand)​

ENGINE SPEED CONTROL (FOOT)​

Engine Speed Control (Foot) Description​

Removing And Installing Engine Speed Control (Foot)​

Disassembling And Assembling Engine Speed Control (Foot)​

CAMSHAFT AND CRANKSHAFT POSITION SENSOR​

Camshaft Position Sensor Removal And Installation​

Crankshaft Position Sensor Removal And Installation​

MACHINE IQ​

Machine IQ Description​

Removing And Installing Machine IQ​

Troubleshooting LTE/4G​ENGINE SERVICE

ENGINE INFORMATION​

Engine Description​

Engine Specifications​

Electrical Component Location​

Torque Values​

Troubleshooting​

Removing And Installing The Engine​

Replacing The Engine Mount​

Compression – Testing​

Injector Signal – Testing​

Oil Pressure Testing (At Turbocharger Oil Inlet)​

SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM​

Selective Catalytic Reduction (SCR) System Description​

Selective Catalyst Reduction (SCR) Removal And Installation​

Supply Module Removal And Installation​

Diesel Exhaust Fluid (DEF) / Adblue® Filter Removal And Installation​

Diesel Exhaust Fluid (DEF) / AdBlue® Tank Removal And Installation​

Diesel Exhaust Fluid (DEF) / AdBlue® Coolant Valve Removal And Installation​

DIESEL OXIDATION CATALYST (DOC)​

Diesel Oxidation Catalyst (DOC) Removal And Installation​

Dosing Module Removal And Installation​

AIR FILTER​

Air Cleaner Housing Removal And Installation​

ENGINE COOLING SYSTEM​

Removing And Installing Radiator Cooling Package​

Removing And Installing Cooling Tube Assembly​

Hydraulic Fan Description​

Reversible Hydraulic Fan Description​

Hydraulic Fan Motor Assembly Removal And Installation​

Hydraulic Fan Motor And Fan Removal And Installation​

Disassembling And Assembling Hydraulic Fan Motor​

Water Pump Removal And Installation​

Thermostat Housing Removal And Installation​

Testing The Thermostat​

LUBRICATION SYSTEM​

Lubrication System Description​

Oil Pan And Pipe Removal And Installation​

Oil Pump Removal And Installation​

Oil Pump Relief Valve Description​

Oil Filter / Cooler Assembly Removal And Installation​

Oil Cooler Disassembly And Assembly​

Oil Separator Removal And Installation​

FUEL SYSTEM​

Fuel System Description​

Fuel Filter Housing Removal And Installation​

Fuel Lift Pump Removal And Installation​

Pre-Filter Removal And Installation​

Transfer Pump / High Pressure Pump Removal And Installation​

Fuel Temperature Sensor Removal And Installation​

Fuel Recirculation Valve (FRV) Removal And Installation​

Fuel Pressure Relief Valve Removal And Installation​

Fuel Rail Assembly Removal And Installation​

Fuel Injector Removal And Installation​

Coding Injectors​

CYLINDER HEAD​

Glow Plug Testing​

Glow Plug Removal And Installation​

Removing And Installing Cylinder Head​

Cylinder Head Disassembly And Assembly​

Cylinder Head Inspection​

Valve Clearance​

Valve Step Height​

Valve Stem Height​

Valve Guide​

Valve​

Valve Spring​

Rocker Arm Shaft Disassembly And Assembly​

Inspecting The Rocker Arm And Shaft​

Installing The Rocker Arm Assembly​

Push Rod Inspection​

CRANKSHAFT AND PISTONS​

Piston And Connecting Rod Removal And Installation​

Piston And Connecting Rod Inspection​

Crankshaft Removal And Installation​

Cylinder Block Inspection​

Crankshaft Inspection​

Connecting Rod Inspection​

Engine Component Class​

CAMSHAFT​

Camshaft Removal And Installation​

Camshaft Bushing Removal And Installation​

Inspecting Camshaft​

TIMING GEARS​

Gear Backlash​

Gear Timing​

Idler Gear Removal And Installation​

Idle Gear Inspection​

TURBOCHARGER​

Turbocharger Description​

Turbocharger Removal And Installation​

Turbocharger Inspection​

FLYWHEEL AND HOUSING​

Flywheel Removal And Installation​

Ring Gear Removal And Installation​

Flywheel Housing Removal And Installation​

EXHAUST MANIFOLD​

Exhaust Manifold Removal And Installation​

INTAKE MANIFOLD​

Intake Manifold Removal And Installation​HEATING, VENTILATION, AND AIR CONDITIONING (HVAC)

AIR CONDITIONING SYSTEM FLOW​

Air Conditioning System Flow Description (Standard HVAC)​

Air Conditioning System Flow Description (Auto HVAC)​

Standard HVAC Chart​

Auto HVAC Chart​

Air Conditioning System Components​

Air Conditioning System Safety Equipment​

REGULAR MAINTENANCE​

Cleaning HVAC Filters​

Cleaning Air Conditioning Evaporator And Heater Coil​

Cleaning Air Conditioning Condensor​

Lubricating Air Conditioning System​

Troubleshooting HVAC System​

Adjusting Belt (Machines With Air Conditioning)​

Replacing Belt (Machines With Air Conditioning)​

Adjusting Belt (Machines Without Air Conditioning)​

Replacing Belt (Machines Without Air Conditioning)​

Air Conditioning Service Chart​

TROUBLESHOOTING​

Blower Motor Does Not Operate​

Blower Motor Operates Normally, But Air Flow Is Insufficient​

Insufficient Cooling Although Air Flow And Compressor Operation Are Normal​

The Compressor Operates Improperly Or Not At All​

Gauge Pressure Related Troubleshooting​

Troubleshooting Tree​

Air Conditioning Temperature / Pressure Chart​

Poor A/C Performance​

HVAC Repair And Leaks​

Electrical System​

Engine Coolant Bypassing The Heater Valve​

Heater Valve Not Opening Or Closing​

SYSTEM CHARGING AND RECLAMATION​

Refrigerant Identification​

Reclamation And Charging With Recovery / Charging Unit​

COMPRESSOR​

Removing And Installing Compressor​

Compressor Oil​

Checking Compressor Oil​

CONDENSOR​

Condenser Removal And Installation​

RECEIVER / DRIER​

Receiver / Drier Removal And Installation​

HVAC ASSEMBLY​

Removing And Installing HVAC Assembly​

THERMOSTAT​

Thermostat Description​

Removing And Installing Thermostat​

EXPANSION VALVE​

Removing And Installing Expansion Valve​

EVAPORATOR COIL​

Removing And Installing Evaporator Coil​

HEATER COIL​

Removing And Installing Heater Coil​

BLOWER FAN​

Removing And Installing Blower Fan​

Disassembling And Assembling Blower Fan​

HEATER VALVE​

Removing And Installing Heater Valve (Standard HVAC)​

Removing And Installing Heater Valve (Auto HVAC)​

HVAC ASSEMBLY COVER​

Removing HVAC Assembly Cover​

Installing HVAC Assembly Cover​

AUTO HVAC MODULE​

Removing And Installing Auto HVAC Module​SPECIFICATIONS

LOADER SPECIFICATIONS​

Machine Dimensions​

Performance Specifications​

Engine Specifications​

Drive System Specifications​

Control Specifications​

Hydraulic System Specifications​

Hydraulic Cylinder Specifications​

Electrical System Specifications​

Fluid Capacities​

Tracks​

Ground Pressure​

TECHNICAL SERVICE GUIDE SPECIFICATIONS​

Engine Specifications​

Engine Torques​

Cooling System Specifications​

Loader Torques​

Hydraulic / Hydrostatic System Specifications​

Fuel Consumption​

TORQUE SPECIFICATION FOR BOLTS​

Torque For General SAE Bolts​

Torque For General Metric Bolts​

HYDRAULIC CONNECTION SPECIFICATIONS​

O-ring Face Seal Connection​

Straight Thread O-ring Fitting​

Tubelines And Hoses​

Tightening The Flare Fitting​

O-ring Flare Fitting​

Port Seal Fitting​

Push To Connect Fittings​

HYDRAULIC FLUID SPECIFICATIONS​

Hydraulic Fluid Specifications​

CONVERSIONS​

Decimal And Millimeter Equivalent Chart​

U.S. To Metric Conversion Chart​

SERVICE TOOLS REQUIRED​

Remote Start Tools​

Hydraulic Tools​

Mainframe And Drive Tools​

Electrical Tools​

Engine Tools​

HVAC Tools​