CAT Telehandler TH336 to TH417 Service Manual 31200370

Description

Contents:
Section 1 Safety Practices
1.1 Introduction​
1.2 Disclaimer​
1.3 Operation & Maintenance Manual​
1.4 Do Not Operate Tags​
1.5 Safety Information​
1.6 Safety Alert System and Signal Words​
1.7 Safety Instructions​
1.8 Safety Decals​
Section 2 General Information and Specifications
2.1 Replacement Parts and Warranty Information​
2.2 Torque Charts​
2.3 Specifications​
2.4 Fluids and Lubricant Capacities​
2.5 Service and Maintenance Schedules​
2.6 Lubrication Schedules​
Section 3 Boom
3.1 Boom System Component Terminology – TH336, TH337, TH406 & TH407​
3.2 Boom System – Two Section​
3.3 Boom Assembly Maintenance​
3.4 Boom System Component Terminology – TH414​
3.5 Boom System – Three Section​
3.6 Boom Assembly Maintenance​
3.7 Boom Chain Removal/ Installation​
3.8 Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation​
3.9 Extend/Retract Cylinder Removal/Installation​
3.10 Boom Sections Adjustment​
3.11 Boom System Component Terminology – TH514​
3.12 Boom System – Three Section​
3.13 Boom Assembly Maintenance​
3.14 Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation​
3.15 Tandem Extend/Retract Cylinders Removal/ Installation​
3.16 Boom System Component Terminology – TH417​
3.17 Boom System – Four Section Boom​
3.18 Boom Assembly Maintenance​
3.19 Boom Chain Removal/ Installation​
3.20 Boom Sections Adjustment​
3.21 Boom Extend and Retract Chains – TH414 & TH417​
3.22 Boom Wear Pads​
3.23 Quick Coupler​
3.24 Forks​
3.25 Boom Prop (If Equipped)​
3.26 Emergency Boom Lowering Procedure​
3.27 Troubleshooting​
Section 4 Cab and Covers
4.1 Operator Cab and Covers Component Terminology​
4.2 Operator Cab​
4.3 Cab Components​
4.4 Cab Removal​
4.5 Cab Installation​
Section 5 Axles, Drive Shafts, Wheels and Tires
5.1 Axle, Drive Shaft and Wheel Component Terminology​
5.2 General Information​
5.3 Axle Assemblies​
5.4 Park Brake​
5.5 Brake Inspection​
5.6 Steering Angle Adjustment​
5.7 Axle Assembly and Drive Shaft Troubleshooting​
5.8 Drive Shafts​
5.9 Wheels and Tires​
5.10 Towing a Disabled Machine​
Section 6 Transmission
6.1 Transmission Assembly Component Terminology​
6.2 Transmission Serial Number​
6.3 Specifications and Maintenance Information​
6.4 Transmission Replacement​
6.5 Troubleshooting​
Section 7 Engine: CAT C4.4
7.1 Introduction​
7.2 Engine Serial Number​
7.3 Specifications and Maintenance Information​
7.4 Engine Cooling System​
7.5 Engine Electrical System​
7.6 Fuel System​
7.7 Engine Exhaust System​
7.8 Air Cleaner Assembly​
7.9 Engine Replacement​
7.10 Troubleshooting​
Section 8 Hydraulic System
8.1 Hydraulic Component Terminology​
8.2 Safety Information​
8.3 Specifications​
8.4 Hydraulic Pressure Diagnosis​
8.5 Hydraulic Circuits​
8.6 Hydraulic Schematics​
8.7 Hydraulic Reservoir​
8.8 Hydraulic System Pump​
8.9 Auxiliary Pump (Platform Equipped Models Only)​
8.10 Control Valves​
8.11 Hydraulic Cylinders​
8.12 Boom Ride Control (TH336, TH337, TH406, TH407 – If Equipped)​
Section 9 Electrical System
9.1 Electrical Component Terminology​
9.2 Specifications​
9.3 Safety Information​
9.4 Keypad and Display Screen​
9.5 Software Level 2 Accessibility​
9.6 Operator Tools​
9.7 Fuses and Relays​
9.8 Electrical System Schematics​
9.9 Circuit Breakdowns​
9.10 Engine Start Circuit​
9.11 Window Wiper/Washer Windshield Wiper Motor​
9.12 Solenoids, Sensors and Senders​
9.13 Dash Switches​
9.14 Platform Interlock Checks​
9.15 Platform Load System Check​
9.16 Load Stability Indicator (LSI) (CE & AUS) TH336 Before S/N TDE00337 excluding TDE00297- 313, 328 & 332 TH337 Before S/N TDF…​
9.17 Load Stability Indicator (LSI) (CE & AUS) TH336 S/N TDE00337 & After including TDE00297-313, 328 & 332 TH337 S/N TDF00329 &…​
9.18 Hand Held Analyzer​
9.19 Fault Codes​