Crown Order Picker SP3500 Service Manual and Schematics

Description

Contents:
DIA-7335-001_
Electrical Diagrams Index
Schematic – Power Unit w/Options
Schematic – Platform w/Options
Schematic – Power Unit
Schematic – Platform
Platform Distribution Panel
Platform Distribution Panel Forks First SAA
Power Unit Distribution Panel
Platform Modules Access 1 & 4
Platform Modules Access 1 & 4 Forks First SAA
Control Pod and Light Switches
Overhead Guard Lights/Fans
Traction Control Module Access 3
Steering Control Module Access 5
Hydraulics & Optional MMS
Guidance Control Module Access 6 (Optional)
Freezer Conditioning (Optional)
Freezer Conditioning SAA (Optional)
Power Cables
Wire Harnesses
DIA-7335-001_2_
Electrical Diagrams Index
Schematic – Power Unit w/Options
Schematic – Platform w/Options
Schematic – Power Unit
Schematic – Platform
Platform Distribution Panel
Platform Distribution Panel Forks First SAA
Power Unit Distribution Panel
Platform Modules Access 1 & 4
Platform Modules Access 1 & 4 Forks First SAA
Control Pod and Light Switches
Overhead Guard Lights/Fans
Traction Control Module Access 3
Steering Control Module Access 5
Hydraulics & Optional MMS
Guidance Control Module Access 6 (Optional)
Freezer Conditioning (Optional)
Freezer Conditioning SAA (Optional)
Power Cables
Wire Harnesses
DIA-7335-021_
Electrical Diagrams Index
Schematic – Power Unit w/Options
Schematic – Platform w/Options
Schematic – Power Unit w/Pallet Grab
Schematic – Platform w/Pallet Grab
Schematic – Power Unit
Schematic – Platform
Platform Distribution Panel
Platform Distribution Panel Forks First SAA
Power Unit Distribution Panel
Platform Modules ACCESS 1 & 4
Platform Modules ACCESS 1 & 4 Forks First SAA
Control Pod and Light Switches
Overhead Guard Lights/Fans
Overhead Guard Spotlights (Optional)
Traction Control Module ACCESS 3
Steering Control Module ACCESS 5
Hydraulics & Optional MMS
Guidance Control Module ACCESS 6 (Optional)
Travel Alarm & Freezer Conditioning (Optional)
Travel Alarm & Pallet Grab
Forks First/Lifting Forks (Optional)
Power Cables
DIA-7335-021_2_
Electrical Diagrams Index
Schematic – Power Unit w/Options
Schematic – Platform w/Options
Schematic – Power Unit w/Pallet Grab
Schematic – Platform w/Pallet Grab
Schematic – Power Unit
Schematic – Platform
Platform Distribution Panel
Platform Distribution Panel Forks First SAA
Power Unit Distribution Panel
Platform Modules ACCESS 1 & 4
Platform Modules ACCESS 1 & 4 Forks First SAA
Control Pod and Light Switches
Overhead Guard Lights/Fans
Overhead Guard Spotlights (Optional)
Traction Control Module ACCESS 3
Steering Control Module ACCESS 5
Hydraulics & Optional MMS
Guidance Control Module ACCESS 6 (Optional)
Travel Alarm & Freezer Conditioning (Optional)
Travel Alarm & Pallet Grab
Forks First/Lifting Forks (Optional)
Power Cables
DIA-7335-046_
Electrical Diagrams Index
Schematic – Power Unit w/Options
Schematic – Platform w/Options
Schematic – Power Unit w/Pallet Grab
Schematic – Platform w/Pallet Grab
Schematic – Power Unit
Schematic – Platform
Platform Distribution Panel
Platform Distribution Panel Forks First SAA
Power Unit Distribution Panel
Platform Modules ACCESS 1 & 4
Platform Modules ACCESS 1 & 4 Forks First SAA
Control Pod and Light Switches
Overhead Guard Lights/Fans
Overhead Guard Spotlights (Optional)
Traction Control Module ACCESS 3
Steering Control Module ACCESS 5
Hydraulics & Optional MMS
Guidance Control Module ACCESS 6 (Optional)
Travel Alarm & Freezer Conditioning (Optional)
Travel Alarm & Pallet Grab
Forks First/Lifting Forks (Optional)
Power Cables
Wire Harnesses
DIA-7335-046_2_
Electrical Diagrams Index
Schematic – Power Unit w/Options
Schematic – Platform w/Options
Schematic – Power Unit w/Pallet Grab
Schematic – Platform w/Pallet Grab
Schematic – Power Unit
Schematic – Platform
Platform Distribution Panel
Platform Distribution Panel Forks First SAA
Power Unit Distribution Panel
Platform Modules ACCESS 1 & 4
Platform Modules ACCESS 1 & 4 Forks First SAA
Control Pod and Light Switches
Overhead Guard Lights/Fans
Overhead Guard Spotlights (Optional)
Traction Control Module ACCESS 3
Steering Control Module ACCESS 5
Hydraulics & Optional MMS
Guidance Control Module ACCESS 6 (Optional)
Travel Alarm & Freezer Conditioning (Optional)
Travel Alarm & Pallet Grab
Forks First/Lifting Forks (Optional)
Power Cables
Wire Harnesses
DIA-7335-075_
Electrical Diagrams Index
Schematic – Power Unit w/Options
Schematic – Platform w/Options
Schematic – Power Unit w/Pallet Grab
Schematic – Platform w/Pallet Grab
Schematic – Power Unit
Schematic – Platform
Platform Distribution Panel
Platform Distribution Panel Forks First SAA
Power Unit Distribution Panel
Platform Modules ACCESS 1 & 4
Platform Modules ACCESS 1 & 4 Forks First SAA
Control Pod and Light Switches
Overhead Guard Lights/Fans
Overhead Guard Spotlights (Optional)
Traction Control Module ACCESS 3
Steering Control Module ACCESS 5
Hydraulics & Optional MMS
Guidance Control Module ACCESS 6 (Optional)
Travel Alarm & Freezer Conditioning (Optional)
Travel Alarm & Pallet Grab
Forks First/Lifting Forks (Optional)
Power Cables
Wire Harnesses
DIA-7335-075_2_
Electrical Diagrams Index
Schematic – Power Unit w/Options
Schematic – Platform w/Options
Schematic – Power Unit w/Pallet Grab
Schematic – Platform w/Pallet Grab
Schematic – Power Unit
Schematic – Platform
Platform Distribution Panel
Platform Distribution Panel Forks First SAA
Power Unit Distribution Panel
Platform Modules ACCESS 1 & 4
Platform Modules ACCESS 1 & 4 Forks First SAA
Control Pod and Light Switches
Overhead Guard Lights/Fans
Overhead Guard Spotlights (Optional)
Traction Control Module ACCESS 3
Steering Control Module ACCESS 5
Hydraulics & Optional MMS
Guidance Control Module ACCESS 6 (Optional)
Travel Alarm & Freezer Conditioning (Optional)
Travel Alarm & Pallet Grab
Forks First/Lifting Forks (Optional)
Power Cables
Wire Harnesses
DIA-7335-105
Index
Schematic – Power Unit w/Options
Schematic – Platform w/Options
Schematic – Power Unit w/Pallet Grab
Schematic – Platform w/Pallet Grab
Schematic – Power Unit
Schematic – Platform
Platform Distribution Panel
Platform Distribution Panel Forks First SAA
Power Unit Distribution Panel
Platform Modules ACCESS 1 & 4
Platform Modules ACCESS 1 & 4 Forks First SAA
Control Pod and Light Switches
Overhead Guard Lights/Fans
Traction Control Module ACCESS 3
Steering Control Module ACCESS 5
Hydraulics & Optional MMS
Guidance Control Module ACCESS 6 (Optional)
Travel Alarm & Freezer Conditioning (Optional)
Travel Alarm & Pallet Grab
Forks First Option w/Heaters
Power Cables
Wire Harnesses
DIA-7335-105_2
Index
Schematic – Power Unit w/Options
Schematic – Platform w/Options
Schematic – Power Unit w/Pallet Grab
Schematic – Platform w/Pallet Grab
Schematic – Power Unit
Schematic – Platform
Platform Distribution Panel
Platform Distribution Panel Forks First SAA
Power Unit Distribution Panel
Platform Modules ACCESS 1 & 4
Platform Modules ACCESS 1 & 4 Forks First SAA
Control Pod and Light Switches
Overhead Guard Lights/Fans
Traction Control Module ACCESS 3
Steering Control Module ACCESS 5
Hydraulics & Optional MMS
Guidance Control Module ACCESS 6 (Optional)
Travel Alarm & Freezer Conditioning (Optional)
Travel Alarm & Pallet Grab
Forks First Option w/Heaters
Power Cables
Wire Harnesses
DIA-7335-130
DIA-7335-130_2
DIA-ITD-001
HYD-7335-001
Single Speed Lift
Two Speed Lift
Single Speed Lift (With Lifting Fork)
Two Speed Lift (With Lifting Fork)
Mast Cylinders
HYD-7335-006_
Single Speed Lift
Two Speed Lift
Single Speed Lift (With Lifting Fork)
Two Speed Lift (With Lifting Fork)
Mast Cylinders
ITD-7335-001_
Heading 1 – Introduction
ITD-7335-008
Introduction
ITD-7335-015
Introduction
Operator instructions
Operator training
Service training
Replacement parts
Manual structure
Data plate
M1.0-04.0-001_
Lubrication and Adjustment
M1.0-04.0-006
Operator’s Daily Checklist
M1.0-04.0-050
Lubricants, Aerosols, and Service Supplies
M1.0-7335-001
Planned Maintenance
M1.0-7335-050
Access 1
Access 3 (TCM)
Access 4 (VCM)
Access 5 (SCM)
Access 6 (GCM)
ACCUMULATOR
ALM1
BRES1, BRES2
BRK1
BRS1
CHS1, CHS2
CHS3, CHS4
CV1
CV2
CV3
CYLINDER
CYLINDER
DTS1
ECR1
ECR2
ECR3
ECR4
ECR5
ED1
ED2
EDS
Fan1
FILTER
FNS1
FS
FU1
FU2
FU3
FU4
FU5
FU6
FU7
FU8
FU9
FU10
FU11
FU12
FU13
GTS1, GTS2
GTS5, GTS6 (SAA Only – not shown)
GTS7, GTS8 (SAA Only – not shown)
GUS
HN1
HN2
HNS1
K1
K2
K11
K12
K15
KYS
LGS1
LGS2
LGS3
LGT1
LGT2, 5
LGT3, 6
LGT4, 7
LGT8, 9
LOS1, 2
M1
M2
M3
M4
MLV
ORS1
P1
P2
POT1
PS1
PS2
PVL
PCL
RAS1
RAS2
RES1
RES2, RES3
RES4, RES5
RES6, RES7
RES8, RES9
RES10
RES11
RES12
RES13
RES14
RES15, RES19
RES16
RGS1 and RGS2 (Optional)
RS
RV1
SB21
SVL
SENSOR BAR LOAD WHEEL
SENSOR BAR STEER WHEEL
THS1
THS2
ZSS
M1.5-7330-001
m1.9-06.6-001
Metric Torque Values
M1.9-14.0-001
SAE Torque Values
Grade
M1.9-7335-001
M1.91-7335-001_
Componentry
M1.91-7335-035
Componentry
Access 1
Access 3™
Access 4
Access 5
Access 6
Accumulator
ALM1
AUX
BATT
BRES1 and BRES2
BRK
BRS
CHS1 and CHS2
CHS3 and CHS4
CS1
CV1
CV2
CV3
DB1
DMS1
DTS1
EACA1
EACA2
EACB1
EACB2
ECR1
ECR2
ECR3
ECR4
ECR5
ECR6
ED1
ED2
EDS
FAN1
FAN2
FIL1
FILTER
FNS1
FS
FU1
FU2
FU3
FU4
FU5
FU6
FU7
FU8
FU9
FU10
FU11
FU12
FU13
FU14
FU15
FU16
FU17
GS1
GS2
GTS1 and GTS2
GTS5 and GTS6
GUS
HGTRS
HN1
HN2
HNS
InfoLink® Control Module (HD2500) (Optional)
InfoLink® Control Module (HD2000) (Optional)
Parts Breakdown: 10.0-7335-003 (1) (732)
InfoLink® Control Module (HD1000) (Optional)
K1
K2
K11
K12
K15
KYS
LGS1
LGS2
LGS3
LGT1
LGT2 and LGT5
LGT3 and LGT6
LGT4 and LGT7
LGT8 and LGT9
LMS1
LOS1 and LOS2
LOS3 and LOS4
M1
M2
M3
M4
M5
MVL
ORS1
P1
P1
P2
P2
PCL
PCLF
PGS1
PGLS1 and PGLS2
POT1
PS1
PS2
PVL
PVLF
RAS1
RAS2
RAS3 and RAS4
RES1
RES2 and RES3
RES5 and RES6
RES7 and RES8
RES9 and RES10
RES11 and RES12
RES13
RES14
RES15
RES16
RES17
RES18
RES19 and RES20
RES21 and RES22
RES25
RES33, RES34, RES35, and RES36 (not shown)
RES40 and RES41 (not shown)
RGSL and RGSR
RS
RV1
RV2
SB1
SB30
Impact Sensor
SVL
SV1
SENSOR BAR LOAD WHEEL
SENSOR BAR STEER WHEEL
TB502
THS2
THS3
TS1
ZSS
M2.0-7335-001_
Hydraulic Circuits
Lift Circuit – One Speed Lift
Relief Valve Operation
Accumulator Operation
Lift Circuit – Two Speed Lift
Relief Valve Operation
Accumulator Operation
Lower Circuit – One Speed/Two Speed Lower
Manual Lower Circuit
Reservoir
Hydraulic Lines and Fittings
Filter
Drift Test
Lift Drift Test
Freezer Preparation
M2.1-10.0-001
Pump – Gear
Oil Seal Removal
Oil Seal Replacement
Pump Disassembly
Parts Inspection
Pump Reassembly
Start Up Procedure
M2.4-7335-001_
M2.6-7335-001_
M2.9-7332-001
M2.9-7335-001
Hydraulic Troubleshooting
M3.0-7335-001
Drive Unit
Drive Tire Replacement
Change the Oil
Oil Pump Disassembly and Assembly
Traction Motor Removal and Installation
Drive Unit Removal and Installation
M4.0-1152-080
Encoders
M4.0-7335-001_
M4.1-0000-001
M4.1-2720-001_
Wiring Color Codes
Power Cables
Switches
M4.2-7335-200
Testing Motor Monitoring System (MMS)
M4.3-7330-702_
M4.3-7335-001
M4.3-7335-500_
Wire Guidance
Operation Modes
Sensors
Calibration
M4.3-7335-600
M4.3-7335-800_
M4.4-04.2-001
M4.4-7334-025
M4.5-7335-001_
Access
Troubleshooting
Adjustments
Component Replacement
RAS1, RAS2, LOS1, LOS2, HNS, EDS
M4.5-7335-100
M4.6-7332-001_
Safety Rules
Checking
Battery Care
Charging
Battery Stop Adjustment
Battery Removal
Battery Installation
Battery Cleaning
Troubleshooting
M4.7-7335-001_
M4.8-7335-001
Event Codes
Event Code 101
Event Code 103
Event Code Repair or replace104
Event Code 105
Event Code 106
Event Code 111
Event Code 113
Event Code 114
Event Code 115
Event Code 116
Event Code 123
Event Code 124
Event Code 125
Event Code 126
Event Code 131
Event Code 133
Event Code 134
Event Code 160
Event Code 161
Event Code 162
Event Code 163
Event Code 164
Event Code 165
Event Code 166
Event Code 167
Event Code 168
Event Code 169
Event Code 301
Event Code 302
Event Code 303
Event Code 304
Event Code 305
Event Code 306
Event Code 307
Event Code 309
Event Code 310
Event Code 312
Event Code 313
Event Code 315
Event Code 316
Event Code 318
Event Code 319
Event Code 320
Event Code 322
Event Code 323
Event Code 324
Event Code 325
Event Code 326
Event Code 327
Event Code 328
Event Code 329
Event Code 330
Event Code 332
Event Code 334
Event Code 336
Event Code 337
Event Code 338
Event Code 339
Event Code 340
Event Code 341
Event Code 342
Event Code 343
Event Code 344
Event Code 345
Event Code 346
Event Code 348
Event Code 349
Event Code 350
Event Code 351
Event Code 352
Event Code 353
Event Code 354
Event Code 355
Event Code 356
Event Code 357
Event Code 358
Event Code 359
Event Code 360
Event Code 361
Event Code 362
Event Code 363
Event Code 364
Event Code 365
Event Code 366
Event Code 367
Event Code 368
Event Code 369
Event Code 370
Event Code 371
Event Code 372
Event Code 373
Event Code 374
Event Code 375
Event Code 378
Event Code 379
Event Code 380
Event Code 381
Event Code 382
Event Code 383
Event Code 384
Event Code 385
Event Code 386
Event Code 387
Event Code 389
Event Code 390
Event Code 392
Event Code 393
Event Code 395
Event Code 396
Event Code 397
Event Code 398
Event Code 401
Event Code 405
Event Code 411
Event Code 413
Event Code 415
Event Code 416
Event Code 421
Event Code 422
Event Code 423
Event Code 424
Event Code 425
Event Code 426
Event Code 427
Event Code 429
Event Code 430
Event Code 431
Event Code 432
Event Code 433
Event Code 435
Event Code 440
Event Code 441
Event Code 442
Event Code 443
Event Code 445
Event Code 446
Event Code 447
Event Code 448
Event Code 449
Event Code 452
Event Code 453
Event Code 460
Event Code 462
Event Code 463
Event Code 465
Event Code 466
Event Code 469
Event Code 470
Event Code 473
Event Code 501
Event Code 503
Event Code 504
Event Code 505
Event Code 506
Event Code 511
Event Code 512
Event Code 513
Event Code 514
Event Code 515
Event Code 521
Event Code 522
Event Code 523
Event Code 526
Event Code 527
Event Code 528
Event Code 529
Event Code 530
Event Code 531
Event Code 532
Event Code 533
Event Code 534
Event Code 535
Event Code 536
Event Code 537
Event Code 538
Event Code 539
Event Code 540
Event Code 541
Event Code 542
Event Code 544
Event Code 545
Event Code 546
Event Code 548
Event Code 549
Event Code 551
Event Code 552
Event Code 553
Event Code 554
Event Code 555
Event Code 556
Event Code 557
Event Code 558
Event Code 561
Event Code 562
Event Code 563
Event Code 564
Event Code 565
Event Code 566
Event Code 567
Event Code 568
Event Code 569
Event Code 570
Event Code 571
Event Code 572
Event Code 573
Event Code 574
Event Code 576
Event Code 581
Event Code 582
Event Code 585
Event Code 586
Event Code 587
Event Code 588
Event Code 589
Event Code 590
Event Code 591
Event Code 592
Event Code 593
Event Code 594
Event Code 595
Event Code 596
Event Code 597
Event Code 601
Event Code 603
Event Code 604
Event Code 605
Event Code 611
Event Code 612
Event Code 621
Event Code 628
Event Code 631
Event Code 632
Event Code 633
Event Code 636
Event Code 637
Event Code 638
Event Code 639
Event Code 652
Event Code 659
Event Code 660
Event Code 663
Event Code 664
Event Code 667
Event Code 668
Event Code 671
Event Code 672
M4.8-ITD-001
Event Code Introduction
M5.0-7335-001_
Braking Force
Brake Force Adjustment
Brake Adjustment
M6.0-7335-001_
Steering Direction
Steering Wheel Direction Indicator
Steering Wheel Adjustment
Steering Motor Gearbox
M7.0-7335-001
Mast
M7.5-18.0-001
M7.8-07.2-001
Fork Inspection
M8.0-7330-001
Lift Cylinder Operation
General Repair and Safety Instructions
Inspection
Accessing the Rod Packing in the Mast Cylinder
Accessing the Rod Packing in the Free Lift Cylinder
Rod Packing Replacement
Mast Cylinder Removal
Mast Cylinder Installation
Free Lift Cylinder Removal
Free Lift Cylinder Installation
M8.0-7330-013
Mast and Free Lift Cylinders
M9.0-7334-001
M9.0-7335-001
Platform
M9.0-7335-050_
Height Sensor Encoder Replacement (ECR4)
Cable Replacement
M10-7335-001
M10-7335-010_
M10-7335-015_
Glossary
MA-04.0-001
MA-1140-050
Cleaning of Material Handling Equipment
MA-7335-100
Control of Hazardous Energy