Dana Axle 111 Service Manual ASM-0003E

Description

Contents:
Introduction
Version tracking
Manual applicability and supported models
Specifications
Definition of viewpoints
Data plate
Conversion tables
Torque specifications
Maintenance
Maintenance points
Oil plugs tightening torques
Oil draining mandatory procedure
End-stop plier setting
Input seal greasing
Maintenance intervals
Lubricant & sealant specifications
Safety precautions
Planetary reduction (4 studs and flanged nuts version)
Exploded view
Disassembly
Assembly
Special tools
Planetary reduction (8 studs version) and axle shaft
Exploded view
Disassembly
Assembly
Special tools
Brake: service brake, negative brake, 100% locked
Exploded view
Brake working conditions
Disassembly
Assembly
Brake piston gap check
Special tools
Emergency release of negative brake istruction
Reset of fails safe brake function
Normal preloaded differential unit (old version)
Exploded view
Disassembly
Assembly
Normal preloaded differential unit (intermediate version)
Exploded view
Disassembly
Assembly
Normal preloaded differential unit (last version)
Exploded view
Disassembly
Assembly
Flanged reduction gear 315 type: integral input gear (din flange)
Exploded view
Disassembly
Assembly
Bevel pinion flanged to reductor
Exploded view
Disassembly
Assembly
Special tools
Ring and pinion adjusting: step for preloaded differential
Exploded view
Bevel gear pair backlash
Install and adjust
Special tools
Planetary reduction gear 1:4,23
Exploded view
Disassembly
Assembly
Special tools
Flanged reduction gear 315 type: interchangable input gear (end yoke flange)
Exploded view
Disassembly
Assembly
Special tools
Brake: incoming disc brake
Exploded view
Disassembly
Assembly
Checking wear and replacing the braking pads
Service and sahr incoming disc brake
Exploded view
Disassembly
Assembly
Checking wear and replacing the braking pads
Caliper assembly and setting
Service and mechanical parking brake
Exploded view
Disassembly
Assembly
Parking brake and differential hydraulic lock 100%
Exploded view
Disassembly
Assembly
Incoming drum brake
Exploded view
Disassembly
Assembly
Special tools
Preloaded limited slip differential unit 45% unit (old version)
Exploded view
Disassembly
Assembly
Preloaded limited slip differential unit 45% (intermediate version)
Exploded view
Disassembly
Assembly
Preloaded limited slip differential unit 45% (last version)
Exploded view
Disassembly
Assembly
Differential with block to spheres 100% old version
Exploded view
Disassembly
Assembly
Differential with block to spheres 100% (last version)
Exploded view
Disassembly
Assembly
Normal differential (old version)
Exploded view
Disassembly
Assembly
Normal differential (last version)
Exploded view
Disassembly
Assembly
Limited slip differential unit 45% (old version)
Exploded view
Disassembly
Assembly
Limited slip differential unit 45% (last version)
Exploded view
Disassembly
Assembly
Bevel pinion: normal flange and nut revolution counter version
Exploded view
Disassembly
Assembly
Special tools
Bevel pinion
Exploded view
Disassembly
Assembly
Special tools
Ring and pinion adjusting: version pinion cover and single arm
Exploded view
Bevel gear pair backlash
Install and adjust
Special tools
Ring and pinion adjusting: version pinion integral and double arm
Exploded view
Bevel gear pair backlash
Install and adjust
Special tools
Flanged reduction gear 603 type: integral 603 input gear
Exploded view
Disassembly
Assembly
Special tools
Bevel pinion: flanged to reduction gear 603
Exploded view
Disassembly
Assembly
Special tools
Service brake
Exploded view
Disassembly
Assembly
Separate pinion cover for flanged gearbox
Exploded view
Disassembly
Assembly
Special tools
United pinion cover for flanged gearbox
Exploded view
Disassembly
Assembly
Special tools
Service brake, negative brake, 100% differential lock (new version – optional)
Exploded view
Disassembly
Assembly
Brake piston gap check
Special tools
Service brake, 100% differential lock (new version – optional)
Exploded view
Braking discs wear check
Disassembly
Assembly
Brake piston gap check
Special tools
Brake discs wear check (not present on all models)
Emergency release instructions
Reset of fails safe brake function
Counter revolution sensor (drop-in type)
Exploded view
Disassembly
Assembly