Detroit Diesel Engine Series 60 Operators Guide 6SE484 2004 EN

Description

Contents:
Introduction
Non-Genuine And Rebuilt Component Quality Alert
Caution Summary
Engine Operation
Preventive Maintenance
Electrical System
Cooling System
Air Intake System
Fuel System
Starting Aids
Compressed Air
Lubricating Oil And Filters
Engine Model And Serial Number Designation
Option Labels
Certification Labels
Operating Instructions For A First Time Start
System Checks
Cooling System Checks
Lubrication System Checks
Extended Storage
Fuel System Checks
Other Checks
Starting The Engine
Initial Engine Start
Electric Starter
Air Starter
Running The Engine
Oil Pressure
Warm-Up
Inspection
Transmission
Fluid Leaks
Crankcase
Turbocharger
Avoid Unnecessary Idling
Stopping The Engine
Emergency Jump Starting
Ddec V System
Ddec Features
Engine Protection
Idle Shutdown Timer
Cruise Control
Engine Brakes
Data Recording Capability
Ddec V Operation
Stop Engine Override Switch
Immediate Speed Reduction
Red Stop Lamp
Diagnostic Data Reader
Ddec V Engine Driving Tips
Accelerating The Vehicle
Cruise Control
Engine Brakes And Cruise Control
Shifting
Idling
Winter Fronts
Engine Brake System
Driver Control Switches
Low/High Switch
Low/Med/High Switch
Clutch Pedal And Throttle Position Controls
Engine Brake Operation
Anti-Lock Braking Systems
Driving On Flat, Dry Pavement
Descending A Long, Steep Grade
Driving On Wet Or Slippery Pavement
Engine Systems
Fuel System
Lubrication System
Air System
Cooling System
Electrical System
Exhaust System
Exhaust Gas Recirculation System
Maintenance
Maintenance Intervals
Preventive Maintenance Intervals
Item 1 – Lubricating Oil
Item 2 – Fuel And Fuel Tank
Item 3 – Fuel Lines, Flexible Hoses
Leaks
Hoses And Fittings
Hose Service Life
Item 4 – Cooling System
Coolant Level
Coolant Inhibitors
Coolant Drain Interval
Item 5 – Turbocharger, Air-To-Air Charge Cooler
Wastegated Turbochargers
Item 6 – Battery
Item 7 – Tachometer Drive
Item 8 – Drive Belts
V-Belts
2-Groove Powerband
12–Rib Poly-V Belt
Belt Replacement
Item 9 – Air Compressor
Item 10 – Air Cleaner
Air Cleaner Replacement
Item 11 – Lubricating Oil Filters
Item 12 – Fuel Filters
Fuel Pro® 382 Filters
Spin-On Filters
Item 13 – Water Pump And Coolant Inhibitor
Element
Water Pump Drain Hole
Coolant Inhibitor Element
Item 14 – Cranking Motor
Item 15 – Air System
Item 16 – Exhaust System
Item 17 – Engine (Steam Clean)
Item 18 – Radiator
Item 19 – Oil Pressure
Item 20 – Battery-Charging Alternator
Bosch® T1 Alternator Service Requirements
General Service Requirements – Bosch® And
Delco Remy® Alternators
Item 21 – Engine And Transmission Mounts
Item 22 – Crankcase Pressure
Item 23 – Fan Hub
Item 24 – Thermostats And Seals
Item 25 – Crankcase Breather
Item 26 – Engine Tune-Up
Item 27 – Vibration Damper
How-To Section
How To Select Lubricating Oil
Lubricant Requirements
Egr-Equipped Engines
Non-Egr Engines
Engines Built Prior To 1998
Cold Weather Starting
Synthetic Oils
The Use Of Supplemental Additives
When To Change Oil
Disposing Of Waste Oil
How To Replace The Lube Oil Filters
Replace Spin-On Type Oil Filter
How To Select Fuel Oil
Quality
Fuel Contamination
Prohibited Additives
Used Lubricating Oil
Gasoline
How To Replace The Fuel Filters
Replace Spin-On Primary Or Secondary Elements
Replace Fuel/Water Separator Element
Replace Fuel Pro Element
Engine Out Of Fuel — How To Restart
Engines With Spin-On Filters
Engines With Fuel Pro Filters
How To Select Coolant
Definitions
Approved Coolants
Eg & Water Or Pg & Water Plus Sca Inhibitor
Mixing Eg Or Pg Antifreeze And Water
Recycled Antifreeze
Eg/Water + Oat Inhibitor Or Pg/Water + Oat
Inhibitor
Water Only + Sca Or Water Only + Oat Inhibitor
Water Requirements
Coolants Not Recommended
All Antifreezes And Coolants Containing
Phosphate
Automotive Type Coolants
Methyl Alcohol-Based Antifreeze
Glycol-Based Coolants Formulated For Hvac
Additives Not Recommended
Soluble Oil Additives
Chromate Additives
Maintenance
Supplemental Coolant Additives For Fully
Formulated Coolant
Maintenance Intervals
Sca Test Procedures
Need Release Coolant Filters (Non-Oat Systems)
Dropout
Extender Inhibitor Additive For “Oat” Coolant
Oat Coolant Drain Interval
Chronic Coolant System Problems
Cooling System Maintenance Products
Power Cool Scas
Power Cool Coolant Filter Elements
Power Cool Cleaners
Summary Of Coolant Recommendations
How To Drain And Flush The Cooling System
Hoses
When To Service The Dry Type Air Cleaner
Basic Troubleshooting
Engine Storage
Preparing Engine For Storage
Temporary Storage (30 Days Or Less)
Extended Storage (More Than 30 Days)
Restoring An Engine After Extended Storage
Series 60 Service Publications
Customer Assistance
Road Service In The Us Or Canada
Working With Ddc Service Outlets
Limited Warranty On Highway Vehicle Engines
Terms Of Coverage
Uses
Defects
Repairs
Warranty Period
Like Replacement Engine
Service Supplies
Engine Removal And Reinstallation
This Warranty Does Not Cover:
Repairs Due To Accidents, Misuse, Storage Damage
Negligence Or Certain Modifications
Braking Devices
Fuel Injectors After 200,000 Miles/320,000
Kilometers
Maintenance
Incidental Or Consequential Damage
Other Limitations
Limited Warranty On Urban Bus, Motor Coach Or
Motor Home Engines
Terms Of Coverage
Uses
Defects
Repairs
Warranty Period
Service Supplies
Like Replacement Engine
Engine Removal And Reinstallation
This Warranty Does Not Cover:
Repairs Due To Accidents, Misuse, Alteration,
Storage Damage, Negligence Or Certain
Modifications
Braking Devices
Fuel Injectors And Starting Motors After 200,000
Miles/320,000 Kilometers
Maintenance
Incidental Or Consequential Damage
Other Limitations
Limited Warranty On Construction/ Industrial
Engines
Terms Of Coverage
Uses
Defects
Repairs
Warranty Period
Service Supplies
Engine Removal And Reinstallation –
Construction/Industrial Applications
Mechanic’s Travel Expenses
Like Replacement Engine
This Warranty Does Not Cover:
Repairs Due To Accidents, Misuse, Storage Damage
Negligence Or Certain Modifications
Engine Removal And Reinstallation – Agricultural
Machinery And Stand-By Pump Applications
Non-Ddc Supplied/Manufactured Components
Maintenance
Incidental Or Consequential Damage
Other Limitations
Limited Warranty On Fire Truck Or Crash Rescue
Vehicle Engines
Terms Of Coverage
Uses
Defects
Repairs
Warranty Period
Like Replacement Engine
Service Supplies
Engine Removal And Reinstallation
This Warranty Does Not Cover:
Repairs Due To Accidents, Misuse, Alteration,
Storage Damage, Negligence Or Certain
Modifications
Maintenance
Incidental Or Consequential Damage
Other Limitations
Limited Warranty On Agricultural Machinery
Engines
Terms Of Coverage
Uses
Defects
Repairs
Warranty Period
Like Replacement Engine
Service Supplies
This Warranty Does Not Cover:
Repairs Due To Accidents, Misuse, Storage Damage
Negligence Or Certain Modifications
Engine Removal And Reinstallation
Non-Ddc Supplied/Manufactured Components
Maintenance
Incidental Or Consequential Damage
Other Limitations
Limited Warranty On Prime Power Generator Set
Engines
Terms Of Coverage
Uses
Defects
Repairs
Warranty Period
Like Replacement Engine
Service Supplies
Mechanic’s Travel Expenses
This Warranty Does Not Cover:
Repairs Due To Accidents, Misuse, Storage Damage
Negligence Or Certain Modifications
Engine Removal And Reinstallation
Non-Ddc Supplied/Manufactured Components
Maintenance
Incidental Or Consequential Damage
Other Limitations
Limited Warranty On Stand-By Generator Set
Engines
Terms Of Coverage
Uses
Defects
Repairs
Warranty Period
Like Replacement Engine
Service Supplies
Mechanic’s Travel Expenses
This Warranty Does Not Cover:
Repairs Due To Accidents, Misuse, Storage Damage
Negligence Or Certain Modifications
Engine Removal And Reinstallation
Non-Ddc Supplied/Manufactured Components
Maintenance
Incidental Or Consequential Damage
Other Limitations
Specifications
Fuel And Lubricating Oil Requirements
Oil Pan Capacity
Oil Pan Capacity
Total Oil Capacity Of The Engine
Power Cool Engine Products
Fully Formulated Ieg Coolant
Latin American Coolant
2000 Supplemental Coolant Additive
3000 Supplemental Additive Filters
Need Release Coolant Filters
Plus Extended Life Oat Coolant
Plus Extender For Power Cool Plus Oat Coolant
Plus 6000 Oat Inhibitor For Water-Only Systems
Cooling System Cleaners
Coolant Testing And Analysis Products