Deutz Engine TD4.1L4 Workshop Manual 03124458en

Description

Contents:
General
Safety information / User information
Special tools
Job cards
W 01-01-01 Removing and installing the crankcase ventilation
W 01-02-01 Replacing the crankshaft sealing ring (opposite side to flywheel)
W 01-02-02 Mounting / dismounting shaft sleeve on the crankshaft (opposite side to flywheel)
W 01-03-01 Removing and fitting the front cover (Fastening parts)
W 01-90-01 Sealing parts (Crankcase)
W 01-90-32 Venting line
W 01-90-34 Guide tube
W 02-01-01 Removing and installing the lubricating oil pan (metal sheet lubricating oil pan)
W 05-02-01 Removing and installing the torsional vibration damper
W 05-03-01 Removing and installing the flywheel (Fastening parts)
W 05-07-01 Removing and installing the sensor wheel
W 08-00-01 Checking the compression pressure
W 08-01-01 Removing and installing the cylinder head cover
W 08-90-14 Transport eye
W 09-01-01 Replacing the crankshaft sealing ring (Flywheel side)
W 11-01-01 Checking and setting valve clearance (4 cylinders)
W 15-02-01 Removing and installing the lubricating oil cooler
W 15-02-02 Removing and installing the lubricating oil cooler housing
W 15-90-01 Sealing parts (Lubricating oil cooler housing)
W 16-01-01 Removing and installing the oil suction pipe
W 17-01-01 Removing and installing the control block (Fastening parts)
W 17-01-04 Removing and installing the high-pressure pump (Fastening parts)
W 19-01-01 Removing and installing the injector (1600xbar injection system)
W 20-02-01 Removing and installing the fuel supply pump (Fastening parts)
W 20-90-01 Sealing parts (Fuel supply pump)
W 20-90-16 Fuel pre-filter
W 20-90-17 Fuel filter
W 21-01-02 Removing and installing the fuel line (control block – high-pressure pumps)
W 21-01-05 Removing and installing the fuel line (Control block)
W 21-04-01 Removing and installing the rail (1600xbar injection system)
W 21-04-03 Removing and installing the pressure relief valve (Rail)
W 21-04-05 Removing and installing the rail pressure sensor
W 21-05-04 Removing and installing the fuel line (Rail, cylinder head, control block)
W 21-90-71 Vibration damper (installation position) (High pressure lines)
W 22-01-01 Removing and installing the charge air line
W 22-90-35 Connecting line
W 22-90-74 Adapter (Charge air)
W 37-03-01 Removing and installing the coolant pump (V-rib belt, level 1)
W 37-90-06 Drive components
W 38-01-01 Removing and installing the thermostat
W 38-01-02 Checking the thermostat (when removed)
W 38-02-01 Removing and installing the thermostat housing (Fastening parts)
W 38-05-02 Removing and installing the breather pipe (Cooler – thermostat housing, exhaust gas recirculation)
W 38-90-01 Sealing parts (Coolant pump – thermostat housing)
W 38-90-04 Connection (Compensation tank)
W 38-90-32 Line (cylinder head – exhaust gas recirculation)
W 39-01-01 Removing and installing the belt tensioner (V-rib belt, level 1)
W 39-90-05 Fastening parts (Fan bearing)
W 39-90-05 Fastening parts (Fan)
W 39-90-52 Suction fan
W 41-01-01 Removing and installing the exhaust pipe
W 41-05-01 Removing and installing the flutter valve
W 41-05-02 Removing and installing the cooler
W 41-05-03 Removing and installing the actuator
W 41-05-10 Removing and installing the Venturi tube
W 41-06-01 Removing and installing the temperature sensor
W 41-06-02 Removing and installing the pressure sensor (Venturi tube)
W 41-90-20 Pressure sensor (Exhaust gas back pressure)
W 43-01-01 Removing and installing the exhaust gas turbocharger
W 43-04-01 Removing and installing the lubricating oil line (Exhaust turbocharger)
W 43-05-01 Removing and installing the lubricating oil return line (Exhaust turbocharger)
W 43-05-02 Removing and installing the lubricating oil return line (Crankcase)
W 44-02-01 Removing and installing the generator (V-rib belt, level 1)
W 44-02-03 Removing and installing the V-ribbed pulley
W 44-02-06 Removing and installing the console (V-rib belt, level 1)
W 44-90-04 Connection (Starter)
W 44-90-05 Fastening parts (Starter)
W 44-90-08 Shield plate (Starter)
W 46-90-12 Add-on parts (Engine mounting)
W 46-90-12 Add-on parts (Engine mounting)
W 46-90-12 Add-on parts (Engine mounting)
W 47-90-15 Engine mounting (Fastening parts)
W 48-02-01 Removing and installing the engine speed sensor (crankshaft) (Fastening parts)
W 48-02-03 Removing and installing the speed sensor (camshaft) (add-on parts)
W 48-03-01 Removing and installing pressure/temperature sensor (Charge air)
W 48-90-05 Fastening parts (Relay – generator)
W 48-90-09 Holder (Relay)
W 48-90-19 Temperature sensor
W 48-90-40 Level sensor
W 49-01-03 Check cooling system for leaks
W 49-02-01 Installing and removing the turning gear (Auxiliary power take-off PTO-C)
W 49-02-02 Installing and removing the turning gear (Torsional vibration damper)
W 52-01-01 Installing and removing the connection housing
W 52-90-07 Cover sheet
W 63-01-01 Removing and installing the heating flange
W 63-06-01 Removing and installing the mixing pipe
W 63-07-01 Removing and installing the throttle valve
W 71-06-02 Removing and installing the metering unit SCR (Selective Catalytic Reduction)
W 71-90-02 Locking screw (Exhaust after treatment)
W 71-90-09 Holder
W 71-90-21 Compensator installation
W 71-90-22 Clip
W 71-90-22 V-belt clip (System 3″)
W 71-90-22 V-belt clip (System 6″)
W 71-90-22 V-belt clip (System 8.5″)
W 71-90-29 Solenoid valve SCR (Selective Catalytic Reduction)
W 71-90-32 Coolant line SCR (Selective Catalytic Reduction)
W 71-90-47 Supply pump SCR (Selective Catalytic Reduction)
W 71-90-56 Tank SCR (Selective Catalytic Reduction)
W 71-90-80 Mixing pipe (screw connection) SCR (Selective Catalytic Reduction)
W 75-90-72 Heat connection (Lubricating oil cooler housing)
W 75-90-72 Heat connection (Thermostat housing)
W 83-90-01 Sealing parts (Auxiliary power take-off PTO-B)
W 83-90-01 Sealing parts (Crankcase, auxiliary power take-off PTO-A)
W 83-90-01 Sealing parts (Gear case, auxiliary power take-off PTO-C)
W 87-90-01 Sealing parts (Mixing pipe – charge air)