Fiat Allis Wheel Loader 645 Service Manual 73058627

Description

Contents:
Index
70650824-3500, 3500MKII, 670T Engines
Supplement No 5 Service Manual Form 70650824 3500, 3500 Mark II, 670T Engines
Supplement No 4 Service Manual Form 70650824 (English) 3500 and 3500 Mark II Engines
Supplement No 3 Service Manual Form 70650824-6 3500 Engine
Mailing No 2 Replacement Pages For 650824 (10-65) Service Manual 3500 Engines Construction Machinery Division
Mailing No 1 Replacement Pages For 650824 (10-65) Service Manual 3500 Engines Construction Machinery Division
Section 1 – Description and Specifications
Section 2 – Cooling System
Section 3 – Electrical System
Section 4A – Fuel System (With Simms Fuel Injection Pump)
Section 5 – Air Cleaner and Intake Manifold
Section 6 – Exhaust Manifold and Turbocharger
Section 7 – Valves, Valve Operating Mechanism, and Cylinder Head
Section 8 – Front End and Gear Train
Section 9 – Flywheel, Ring Gear, Flex Plate Drive, Flywheel Housing, and Crankshaft Rear Oil Seal
Section 10 – Lubricating System
Section 11 – Camshaft and Camshaft Bearings
Section 12 – Pistons, Piston Rings, Connecting Rods, and Connecting Rod Bearings
Section 13 – Crankshaft and Crankshaft Gear, Main Bearings, and Main Bearing Caps
Section 14 – Cylinder Block and Cylinder Sleeves
Section 15 – Engine Removal and Installation
Section 16 – Engine Disassembly and Assembly
Section 17 – Fits and Tolerances, Torque Specifications, and Stud Gauge Heights
Section 18 – Trouble Shooting
Section 19 – Service Tools
Section 20 – Conversion Tables
70687805-Turbocharger
Table of Contents
Description and Operation
Maintenance
Removal and Disassembly
Cleaning and Inspection
Reassembly and Installation
Troubleshooting
Service Tools
73044122-Transmission 545, 545H, 645
Supplement No 6 Service Manual 73044122 Transmission 545, 545H, 645 Wheel Loaders
Topic I – Description and Operation
Topic II – Preventive Maintenance
Topic III – General Overhaul
Topic IV – Disassembly of Transmission into Subassemblies
Topic V – Rebuild of Subassemblies
Topic VI – Assembly of Transmission From Subassemblies
Topic VII – Wear Limits
Topic VIII – TRT Transmission – Optional Equipment
Topic IX – Rear Axle Disconnect (TT and TRT)
Topic X – Conversion Tables
73059226- Transmission 545, 545H, 545B, 605B, 645, 645B
Safety Rules
General Supplement to 73059226, 73142482, 73127734, and 73127735
General Information
Description and Operation
Preventive Maintenance
General Overhaul Information
Transmission Removal and Installation
Disassembly of Transmission into Subassemblies
Rebuild of Subassemblies
Assembly of Transmission from Subassemblies
TRT Transmission – Operation and Description
TRT Transmission – Disassembly and Assembly
Service Tools, Wear Limits and Spring Data
Alphabetical Index
73053547-Axles
Supplement No 9 Service Manual Form 73053547 – Axles 545, 545-B, 545H, 605-B, 645, 645-B, 745, 745-B, 745H, 745H-B Wheel Loaders
Supplement No 8 Service Manual Form 73053547 – Axles 545, 545H, 605, 745, 745H Wheel Loaders (Incl Series B)
Supplement No 7 Service Manual Form 3053547-0 – Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
Supplement No 6 Service Manual Form 3053547-0 – Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
Supplement No 5 Service Manual Form 3053547-0 – Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
Supplement No 4 Service Manual Form 3053547-0 – Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
Supplement No 3 Service Manual Form 3053547-0 – Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)
Supplement No 2 Service Manual Form 3053547-0 – Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders
Supplement No 1 Service Manual Form 3053547-0 – Axles 545, 545H, 645, 745, Wheel Loaders
Topic 1 – General Information and Description
Topic 2 – Trouble Shooting
Topic 3 – Removal and Installation of Axles
Topic 4 – Differential Removal and Disassembly
Topic 5 – Cleaning and Inspection
Topic 6 – Assemble Components
Topic 7 – Planetary Hubs
Topic 8 – Cleaning and Inspection
Topic 9 – Assembly and Installation
Topic 10 – Drive Shafts
Topic 11 – Torque Specifications
Topic 12 – Wheels and Tires
Topic 13 – No Spin Differential Removal and Disassembly (Special Equipment)
73047530-Brakes and Air System 545, 545H, 645
Supplement No 2 Service Manual Form 73047530 ( Same as 3047530-5) Brakes and Air System 545, 545H, 645 Wheel Loaders
Topic I – Brakes
Topic II – Wheel Brakes
Topic III – Master Brake Cylinder
Topic IV – Bleeding of Hydraulic System
Topic V – Parking Brake
Topic VI – Vacuum Pump
Topic VII – Compressor/ Governor
Topic VIII – Governor
Topic IX – Hydrovac (545 Models Only)
Topic X – Air Reservoir Tank (TL645 Only)
Topic XI – Air Pak (TL645 Only)
Topic XII – Air Cleaner and Check Valve – Vacuum (TL545’s)
Topic XIII – Troubleshooting and Test Procedures
73057214-Brakes and Air System 645, 645B
Supplement No 3 Service Manual Form 73057214 ( Same as 3057214-3) Brakes and Air System 645 (S/N 2032-Up) & 645-B Wheel Loaders
Supplement No 2 Service Manual Form 73057214 ( Same as 3057214-3) Air System and Brakes 645 (S/N 2032-Up) & 645-B Wheel Loaders
Supplement No 1 Service Manual Form 3057214-3 Air System and Brakes 645 (S/N 56C02720-Up)
Safety Rules
Topic 1 – General Description
Topic 2 – Trouble Shooting
Topic 3 – Air Compressor
Topic 4 – Governor
Topic 5 – Air Tank
Topic 6 – Air Tank Drain Cocks
Topic 7 – Air Tank Valve and Check Valves
Topic 8 – Air Application Valve
Topic 9 – Power Clusters
Topic 9A – Emergency Brake Control Valve
Topic 10 – Service Brakes
Topic 11 – Clutch-Off Valve
Topic 12 – Alcohol Injector
Topic 13 – Air Pressure Gauge
Topic 14 – Air Horn
Topic 15 – Low Air Pressure Switch
Topic 16 – Parking Brake
Topic 17 – Bleeding System
Topic 18 – Tests
Topic 19 – Miscellaneous
Index
73068993-Power Steering
Supplement No 1 Service Manual Form 73068993 – Power Steering 545,545-H, 545-B, 605-B, 645, 645-B, Wheel Loaders
Topic 1 – Description and Operation
Topic 1A – Emergency Steering (Special Equipment)
Topic 2 – Service and Maintenance
Topic 3 – Troubleshooting
Topic 4 – Power Steering Cylinders
Topic 5 – Power Steering Pump
Topic 6 – Power Steering Gear Assembly
Topic 7 – Hydraulic Pump
Topic 8 – Demand Valve
Topic 9 – Test and Adjustment Procedures
Topic 10 – Pressure Line, Fittings, Hoses and Tubing
Topic 11 – Torque Values
Alphabetical Index
73124400-Bucket Hydraulic Systems
Supplement No 1 Service Manual Form 73124400 Bucket Hydraulic Systems 545 thru 745-C Wheel Loaders
Safety Rules
General
Hydraulic System Specifications
Description and Operation
Troubleshooting and Testing
Hydraulic Pump Repair
Hydraulic Control Valve Repair
Hydraulic Cylinder Repair
Hydraulic Fittings, Hoses and Tubing
Service Tools
Torque Values
73055458-Bucket and Chassis
Supplement No 4 – Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545-B, 605-B, 645, 645-B, 745, 745H, 745-B, 745-C Wheel Loaders
Supplement No 3 – Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545-B, 605-B, 645, 645-B, 745, 745H, 745-B, 745-C Wheel Loaders
Supplement No 2 – Service Manual Form 3055458 -8 Bucket and Chassis 545, 545H, 605, 645, 745, & 745H (Including Series B) Wheel Loaders
Supplement No 1 – Service Manual Form 3055458-8 Bucket and Chassis 545, 545H, 645, 745, Wheel Loaders
General Description
Bucket and Linkage
Fenders, Ladder, Hood, Bonnet, and Hand Rail
Platform and Seat Assembly
Fuel Tank
Main Frame and Pivot Pins
Torque Specifications
Linkage Wear Limits
ROPS Cab
Index
Conversion Tables
73146366-Electrical Systems
Safety Rules
General Description
Troubleshooting
Changing Circuit
Starting Circuit
Ignition Circuit
Accessory Ciruits
Batteries
Electrical System Schematics