Grove Crane TM500E-2 229756 Parts Manual 2016

Description

Contents:
Boom
Boom Assembly – 4 Section
(Complete Assembly)
Cylinder Assembly – Telescope
(Complete Assembly)
Sheave Assembly – 5/8″ Rope
Upper Boom & Pivot Shaft Installation
Socket Assy 5/8″
Kit Installation – Iflex 5 Lmi Boom
Cable Reel Lwg508 – Iflex 5
Roller Guide Assembly
Box Assembly – Junction
Flag Assembly – A2b
Retainer
(Complete Assembly)
Connector Assembly
Dummy Plug, 2-Pin
Lmi Boom Instl Kit – Iflex 5
Weight And Chain Assembly
(Complete Assembly)
Hook Block Assembly – 40 Ton
4 Sheave
(Complete Assembly)
Boom Angle Indicator
Installation
Pointer Assembly
Ball Assembly – Overhaul
(7.5 Ton)
Hook Block Assembly – 25 Ton
Superstructure
Turntable Weld & Drive
Turntable Weldment
Motor Assembly – Swing Drive
(Complete Assembly)
Lock Installation – 360 Swing
Lock Assembly – Swing
(Complete Assembly)
Lock Installation – Pin
Cylinder Installation-Lower Pivot & Lift
Cylinder Assembly – Lift
(Complete Assembly)
Valve Assembly – Holding
(Complete Assembly)
Lube Installation – Turntable Bearing
(Manual)
Bolt Installation – Bearing
Hydraulic Lines Installation –
Final Assembly
(Superstructure)
Binder Installation
Valve Installation – Control
Main And Auxiliary Hoist
Valve Assembly – Directional Control
4 Section
(Complete Assembly)
Valve Assy. Inlet Section
Valve Assembly – Accessory
With Swing Directional Control Valve
(Manifold)
(Complete Assembly)
Valve Assembly – Outrigger Selector
24 Volt
(Complete Assembly)
Manifold Assembly – Warm-Up
(Complete Assembly)
Cable Installation – Pin Lock
Hydraulic Lines Installation –
Main And Future Auxiliary Hoist
Superstructure
Hoist Installation – Main
Hoist Assembly – Hp15c/17g
(Complete Assembly)
Powerplant Tray Assembly
Engine Installation
Engine Assembly – Cummins Qsb3.3
(Not Available As Assembly)
Pump Assembly – Gear
(Clock Wise)
(Complete Assembly)
Pump Assembly – Piston
With Torque Limiting
(Complete Assembly)
Kit – Air Conditioner Compressor
Adjusting Arm
Filter Assy. Fuel/Water Separ.
Element,Filter Fuel/Water Sep
Hydraulic Tank Installation
Hydraulic Reservior Tank
Filter Assy. Hyd. Return
Fuel Tank Installation
Radiator Installation
Radiator Assembly
Radiator/Charge Air Cooler/
Cooler Assembly – Hydraulic Oil
(Complete Assembly)
Electrical System Installation –
Power Plant
Kit – Cable (Batteries)
Tm500e2
(Complete Assembly)
Panel Assembly – Battery Box
Kit – Relay Panel Cable
Tm500e2
(Complete Assembly)
Harness Assembly –
Relays
(Complete Assembly)
Harness Assembly – Engine
Tm500e2
(Complete Assembly)
Cover & Step Installation
Cover Assembly – Battery
(Complete Assembly)
Air Intake Installation
Cleaner Assembly – Air
(Complete Assembly)
Hydraulic Lines Installation –
Power Plant
Fuel Lines Installation
Mounting Kit – Oil Cooler
Mirror Installation – Hoist
Kit – Lmi S/S Iflex 5
Electrical System Installation
(Superstructure)
Tm500e2
Harness Assembly – Superstructure
Tm500e2
(Complete Assembly)
Diode (Modified)
Cover Installation – Valve
Counterweight Installation –
5520 Lb
Counterweight Installation
Bottle Installation – Washer
Superstructure Cab
Cab Installation
(Tm500e2 With Rt Style)
Cab Assembly
(Tm500e2 With Rt Style)
(Complete Assembly)
Cab
Door Installation – Cab
(Not Available As Assembly)
Kit – Skylight Wiper
(24 Volt)
(Complete Assembly)
Kit – Front Wiper
(24 Volt)
(Complete Assembly)
Skylight Assembly – Sliding
(Complete Assembly)
Window Assembly – Rear
(Complete Assembly)
Window Assembly – Right Hand
(Complete Assembly)
Fan Assembly – 24 Volt Cab
(Complete Assembly)
Seat Installation
(Without Auxiliary Hoist)
Seat Assembly
(Without Auxiliary Hoist)
(Not Available As Assembly)
Switch Assembly – Proximity
(Normally Open)
(Complete Assembly)
Controller Assembly – 8-32 Volt
Left Hand Armrest
Without Auxiliary Hoist
(Complete Assembly)
Controller Assembly – 12volt
Right Hand Armrest
(Complete Assembly)
Handle Assy. W/Thumper
Harness Assembly – Seat
(Rt Cab)
(Complete Assembly)
Acoustics Installation
Control Panel Installation –
Heater/A/C
Panel Assembly – Heater/Air Condition
Control
(Complete Assembly)
Console Installation – Front
Tm500e2
Console Assembly – Front
Tm500e2
(Complete Assembly)
Harness Assembly – Front Console
(Cab)
Tm500e2
(Complete Assembly)
Gauge, Tachometer/Hourmeter
(24 Volt)
Electrical System Installation
– Superstructure Cab
(Rt Cab)
Tm500e2
Panel Assembly – Rear
(Superstructure Cab)
(Complete Assembly)
Harness Assembly – Fuse And Relay Panel
(Superstructure Cab)
(Complete Assembly)
Lever Installation – 360
Air Conditioning Installation
(Superstructure Cab)
(24 Volt)
Kit – 24 Volt Air Conditioner
(Complete Assembly)
Kit – Cummins Air Conditioner Compressor
(24 Volt)
(Complete Assembly)
Kit – Air Conditioner Hose
(24 Volt)
(Complete Assembly)
Heater/Cooler Installation – Cab
(24 Volt)
Kit – Cab Heater And Air Conditioner
(Complete Assembly)
Screen Installation – Sun
Cab Assy Comps. Kit
Pedals Installation –
Without Auxiliary Hoist
Kit – Iflex2 Lmi Cab
(Complete Assembly)
Kit – Iflex2 Lmi Cab
Lmi Superstructure Installation Kit –
Iflex 5
Cover Installation – Rear Cab
Lowerworks/Carrier
Acx Truck, W/O Diff
Powerplant Installation
Beam Installation – Outrigger
Beam Assembly – Outrigger
Cylinder Assembly – 4″ Outrigger Jack
(Complete Assembly)
Cylinder Assembly – Outrigger Extension
(Complete Assembly)
Cylinder Assembly – 2 1/2″ O/R Extension
(Complete Assembly)
Fender And Decking Installation
Swivel Installation –
Electric And Hydraulic
Swivel Assembly –
Electric And Hydraulic
Swivel Assembly – 2 Port Hydraulic
(Complete Assembly)
Slip Ring Assy 10 Cond W/Slew
Lights Installation – Exterior
Alarm Installation –
Back-Up
(Not Available As Assembly)
Light Assembly – License Plate
(Complete Assembly)
Harness Assembly – Rear Lights
Tm500e2
(Complete Assembly)
Electrical System Installation – Carrier
Tm500e2
Harness Assembly – Carrier
Tm500e2
(Complete Assembly)
Control Installation – Remote
Mounted Outrigger
Panel Assembly – Left Hand Remote
Outrigger Control
(Complete Assembly)
Switch Assembly – Emergency Stop
(Modified)
(Complete Assembly)
Panel Assembly – Right Hand Remote
Outrigger Control
(Complete Assembly)
Switch Assembly – Emergency Stop
(Modified)
(Complete Assembly)
Exhaust Installation
Valve Installation – Hydraulic
Outrigger
(Carrier)
Valve Assembly – Outrigger Control
4 Section
(Complete Assembly)
Hydraulic Lines Installation –
Outrigger
(Carrier)
Tray Installation – Hook Block
And Headache Ball Stowage
Stowage Installation –
Outrigger Pad And Ladder
Service Ladder Assembly
(Complete Assembly)
Stowage Installation – Outrigger Float
Battery Installation
Guard Installation – Mud
Float Assembly – Outrigger
Bolt Installation – Subframe
Grille Installation
Cover Installation – Rear Wheel
Tie Down Installation – Hook Block
Tie Down Install
Alternator Installation
Modified
Specs/Schematics
Hyd System Schem Tm500e-2
Hyd Press Set Proc 102′ Boom
Electrical Schematic Tm500e-2
Schematic-Carrier Engine Wrg
Schematic-Main Cab Wiring
Decals
Miscellaneous Decals
Decal Installation – Standard
Tm500e-2
Decal Installation – Tm500e2
(Standard Cab)
Decal Installation – Tm500e2
(Standard Carrier)
Decal Installation – Tm500e-2
Standard Superstructure
Decal Installation – Tm500e2
(Standard Boom)
Decal Installation – Tm500e2
(Nomenclature)
Decal Installation – Tm500e2
(Miscellaneous)