Grove Crane TM500E-2 231676 Parts Manual 2016

Description

Contents:
Boom
Boom Assy 102′
Cylinder Assembly – Telescope
(Complete Assembly)
Sheave Assembly – 5/8″ Rope
Upper Boom & Pivot Shaft Installation
Socket Assy 5/8″
Kit Installation – Iflex 5 Lmi Boom
Cable Reel Lwg508 – Iflex 5
Roller Guide Assembly
Box Assembly – Junction
Flag Assembly – A2b
Retainer
(Complete Assembly)
Connector Assembly
Dummy Plug, 2-Pin
Lmi Boom Installation Kit-Iflex 5
Weight And Chain Assembly
(Complete Assembly)
Nose Installation – Auxiliary
Sheave Assembly – 5/8″ Rope
Kit-Lmi Auxilary Boom Nose
Lmi Aux Boom Nose Kit Instl
Control Valve Installation 102′ Boom
Valve Assembly – Directional Control
4 Section
(Complete Assembly)
Valve Assy. Inlet Section
Valve Assembly – Accessory
With Swing Directional Control Valve
(Manifold)
(Complete Assembly)
O/R Selector Manifold W/ Pb
Manifold Assembly – Warm-Up
(Complete Assembly)
Boom Angle Indicator
Installation
Pointer Assembly
Hook Block Assembly – 25 Ton
Superstructure
Turntable Weld And Drive Installation
Motor Assembly – Swing Drive
(Complete Assembly)
Power Plant Installation
Esi-Superstructure Cab
Panel Assembly – Overhead Console
(Complete Assembly)
Harness Assembly – Superstructure Cab
Overhead Panel
Panel Assembly – Fuse And Relay
Harness Assembly – Fuse And Relay Panel
Cable Assembly-Common Cab Power Panel
Harness Assembly-Superstructure Cab
Front Console Panel Assembly
-Rh
Harness Assembly-
Hoist Cover Installation-Main
Harness Assembly-Cranestar Tcu
Lock Installation – 360 Swing
Lock Assembly – Swing
(Complete Assembly)
Lock Installation – Pin
Cylinder Installation-Lower Pivot & Lift
Cylinder Assembly – Lift
(Complete Assembly)
Valve Assembly – Holding
(Complete Assembly)
Lube Installation – Turntable Bearing
(Manual)
Pin Lock Cable Installation
Bolt Installation – Bearing
Hydraulic Lines Installation –
Final Assembly
(Superstructure)
Binder Installation
Hydraulic Lines Installation –
Main And Future Auxiliary Hoist
Superstructure
Hoist Installation – Main
Hoist Assembly – Hp15c/17g
(Complete Assembly)
Power Plant Tray Assembly
Engine Installation
Engine Assembly – Cummins Qsb3.3
(Not Available As Assembly)
Pump Assembly – Gear
(Clock Wise)
(Complete Assembly)
Pump Assembly – Piston
With Torque Limiting
(Complete Assembly)
Kit – Air Conditioner Compressor
Adjusting Arm
Filter Assy. Fuel/Water Separ.
Element,Filter Fuel/Water Sep
Hydraulic Tank Installation
Hydraulic Reservior Tank
Filter Assy. Hyd. Return
Fuel Tank Installation
Radiator Installation
Radiator Assembly
Radiator/Charge Air Cooler/
Cooler Assembly – Hydraulic Oil
(Complete Assembly)
Electrical System Installation –
Power Plant
Kit – Cable (Batteries)
Tm500e2
(Complete Assembly)
Panel Assembly-Battery Box
Kit – Relay Panel Cable
Tm500e2
(Complete Assembly)
Harness Assembly –
Relays
(Complete Assembly)
Harness Assembly – Engine
Tm500e2
(Complete Assembly)
Air Intake Installation
Air Cleaner
Hydraulic Lines Installation –
Power Plant
Fuel Lines Installation
Mounting Kit – Oil Cooler
Mirror Installation – Hoist
Kit – Lmi S/S Iflex 5
Kit Installation – Iflex 5 Lmi
Superstructure
Electrical System Installation-Ss
Harness Assembly-Superstructure
Diode (Modified)
Cover Installation – Valve
Counterweight Installation
Bottle Installation – Washer
Superstructure Cab
Cab Assembly 24v (Purchased)
Cab Sub-Assembly 24v
Glass Door Assembly
Kit – Front Wiper
(24 Volt)
(Complete Assembly)
Skylight Assembly – Sliding
(Complete Assembly)
Kit – Skylight Wiper
(24 Volt)
(Complete Assembly)
Fan Assembly – 24 Volt Cab
(Complete Assembly)
Window Assembly – Side Rh
Window Assembly – Rear
(Complete Assembly)
Heater Assembly – 24 Volt
(Complete Assembly)
Heater/Cool Kit – 24 Volt
Acoustics Installation (Sg)
Miscellaneous Components – Cab
Cab Brackets Installation
Pedal Group Installation
Pedal Assembly – Foot
(Complete Assembly)
Control Seat Installation
Without Auxiliary Hoist
(Dual Axis)
Control Seat Assembly
Without Auxiliary Hoist
(Dual Axis)
Switch Assembly – Proximity
(Normally Open)
(Complete Assembly)
Controller Assembly – 8-32 Volt
Right Hand Armrest
(Complete Assembly)
Controller Assembly – 8-32 Volt
Left Hand Armrest
Without Auxiliary Hoist
(Complete Assembly)
Harness Assembly – Seat
(Complete Assembly)
Heater Control Panel Installation
Heater Control Panel (24v)
Plastic Covers Install
Lmi Cab Kit, Iflex2
Lmi Cab Kit Installation
Cab Grab Handle Rework
Cab Cover Installation – Rear
Cab Installation-24v
Cranestar Installation-Tm500e2
Tcu And Sat Antenna Kit
Lowerworks/Carrier
Acx Truck, W/O Diff
Beam Installation – Outrigger
Beam Assembly – Outrigger
Cylinder Assembly – 4″ Outrigger Jack
(Complete Assembly)
Cylinder Assembly – Outrigger Extension
(Complete Assembly)
Cylinder Assembly – 2 1/2″ O/R Extension
(Complete Assembly)
Fender And Decking Installation
Swivel Installation –
Electric And Hydraulic
Swivel Assembly –
Electric And Hydraulic
Swivel Assembly – 2 Port Hydraulic
(Complete Assembly)
Slip Ring Assy 10 Cond W/Slew
Extension Lights Installation
Alarm Installation –
Back-Up
(Not Available As Assembly)
Harness Assembly – Rear Lights
Tm500e2
(Complete Assembly)
Electrical System Installation – Carrier
Tm500e2
Harness Assembly – Carrier
Tm500e2
(Complete Assembly)
Control Installation – Remote
Mounted Outrigger
Panel Assembly – Left Hand Remote
Outrigger Control
(Complete Assembly)
Switch Assembly – Emergency Stop
(Modified)
(Complete Assembly)
Panel Assembly – Right Hand Remote
Outrigger Control
(Complete Assembly)
Switch Assembly – Emergency Stop
(Modified)
(Complete Assembly)
Exhaust Installation
Valve Installation – Hydraulic
Outrigger
(Carrier)
Valve Assembly – Outrigger Control
4 Section
(Complete Assembly)
Hydraulic Lines Installation –
Outrigger
(Carrier)
Tray Installation – Hook Block
And Headache Ball Stowage
Outrigger Pad & Ladder
Stowage Installation
Service Ladder Assembly
(Complete Assembly)
Stowage Installation – Outrigger Float
Outrigger Controller Installation
Outrigger Controller Assembly-Right
Cable Assembly
Battery Installation
Guard Installation – Mud
Float Assembly – Outrigger
Bolt Installation – Subframe
Outrigger Stowage
Grille Installation
Cover Installation – Rear Wheel
Tie Down Installation – Hook Block
Counterweight Installation-5500lb Cast
Tie Down Install
Specs/Schematics
Hyd System Schem Tm500e-2
Hyd Press Set Proc 102′ Boom
Electrical Schematic Tm500e-2
Schematic-Carrier Engine Wrg
Schematic-Main Cab Wiring
Cranestar Software Update Guid
Decals
Miscellaneous Decals
Decal Installation – Tm500e2
Standard
Decal Installation-Standard Cab
Decal Installation – Tm500e2
Standard – Carrier
Decal Installation – Tm500e-2
Standard – Superstructure
Decal Installation – Tm500e2
Standard – Boom
Decal Installation-Tm500e2
Nomenclature
Decal Installation – Tm500e2
Miscellaneous