Grove Crane TMC540 40t Basic 230851 Parts Manual 2009

Description

Contents:
Boom Group
Boom Assembly – 4 Section
102’
Cylinder Assembly – Telescope
(Complete Assembly)
Sheave Assembly – 5/8″ Rope
Upper Boom & Pivot Shaft Installation
Socket Assy 5/8″
Kit Installation – Iflex 5 Lmi Boom
Cable Reel Lwg508 – Iflex 5
Roller Guide Assembly
Box Assembly – Junction
Flag Assembly – A2b
Retainer
(Complete Assembly)
Connector Assembly
Dummy Plug, 2-Pin
Socket Assy 5/8″
Lmi Boom Instl Kit – Iflex 5
Nose Installation – Auxiliary
Sheave Assembly – 5/8″ Rope
Weight And Chain Assembly
(Complete Assembly)
Kit – Lmi Auxilary Boom Nose
Weight And Chain Assembly
(Complete Assembly)
Load Moment Indicator Kit
Installation – Auxiliary Boom
Boom Angle Indicator
Installation
Pointer Assembly
Cover Installation – Boom Hole
Hook Block Assembly – 25 Ton
Control Valve Installation 102’ Boom
Valve Assembly – Directional Control
4 Section
(Complete Assembly)
Valve Assembly – Accessory
With Swing Directional Control Valve
(Manifold)
(Complete Assembly)
O/R Selector Manifold W/ Pb
Manifold Assembly – Warm-Up
(Complete Assembly)
Extension Installation – Boom
7.9 To 13.7 M (26 Ft To 45 Ft)
Extension Assembly – Boom
7.9 To 13.7 M (26 Ft To 45 Ft)
(Complete Assembly)
Sheave Assembly – 5/8″ Rope
Mast Assembly
(Complete Assembly)
Sheave Assembly – 5/8″ Rope
Carrier Installation – Jib
Extension
Extension Installation – Jib Boom
Extension Kit Installation –
Boom
Junction Box Assembly –
80mm X 75mm, Pg9 + 2-Pin
Cab Group
Cab Installation –
With Or Without C.E. Conformity 24v
Cab Assembly – 24v
(C.E. Conformity)
Cab Sub-Assembly – Standard 24v
(C.E. Conformity)
Glass Door Assembly
Window Assembly – Right Hand
(Complete Assembly)
Window Assembly – Rear
(Complete Assembly)
Kit – Skylight Wiper
(24 Volt)
(Complete Assembly)
Kit – Front Wiper
(24 Volt)
(Complete Assembly)
Fan Assembly – 24 Volt Cab
(Complete Assembly)
Heater/Air Condition Installation – Cab
Kit – Cab Heater And Air Conditioner
(24 Volt)
(Complete Assembly)
Pedal Installation
Pedal Assembly – Foot
(Complete Assembly)
Brackets Installation – Cab
Acoustics Installation (Sg)
Miscellaneous Installation – Cab
Extinguisher, Fire
Light Installation –
Lmi Warning 24v
Electrical System Installation
Superstructure Cab
Tms600e/Tm500e-2
Panel Assembly – Overhead Console
(Complete Assembly)
Harness Assembly – Superstructure Cab
Overhead Panel
Panel Assembly – Fuse And Relay
Harness Assembly – Fuse And Relay Panel
Harness Assembly – Superstructure Cab
Seat Installation
With Auxiliary Hoist
Seat Assembly
With Auxiliary Hoist
Switch Assembly – Proximity
(Normally Open)
(Complete Assembly)
Controller Assembly – 8-32 Volt
Left Hand Armrest
With Auxiliary Hoist
(Complete Assembly)
Controller Assembly – 8-32 Volt
Right Hand Armrest
(Complete Assembly)
Harness Assembly – Seat
(Complete Assembly)
Slimline Seat W/Slides
Panel Installation –
Heater / Air Conditioner
Panel Assembly – Heater/Air Condition
Control
(Complete Assembly)
Pedal Installation – Boom Telescope
Pedal Assembly – Electronic Telescope
(Complete Assembly)
Covers Installation – Plastic
Air Conditioning Installation
(Superstructure Cab)
(24 Volt)
Kit – 24 Volt Air Conditioner
(Carrier Cab)
(Complete Assembly)
Kit – Cummins Air Conditioner Compressor
(24 Volt)
(Complete Assembly)
Kit – Air Conditioner Hose
(24 Volt)
(Complete Assembly)
Panel Installation – Right Front Console
Tms500e
Panel Assembly – Front Control Display
(Superstructure Cab)
(Complete Assembly)
Harness Assembly – Front Console Panel
(Right Hand)
(Complete Assembly)
Gauge, Tachometer/Hourmeter
(24 Volt)
Converter Installation – 24v To 12v
Binder Installation
Indicator Installation – 3rd Wrap
Lmi Cab Kit Installation
Light Installation – Lmi Warning
Control Module Installation – Tm500e-2
Kit, Lmi S/S Iflex 5
Lmi Superstructure Installation Kit –
Iflex 5
Cranestar Retro Kit Tm500e2/Tmc540
Cranestar Installation – Cab
Harness Assembly-Cranestar Tcu
Cranestar Installation – Superstructure
Tm500e-2/Tmc540
Cranestar Decal Installation-Tm500e-2
Cab Cover Installation – Rear
Control Valve Group – Upper
Hydraulic Lines Installation –
Final Assembly
(Superstructure)
Hyd Lines S/S Main&Aux Hoist
Hoist Group
16mm Dia Hoisting Wire Rope –
16mm Dia Hoisting Wire Rope –
Hoist Installation – Main And
Auxiliary
(C.E. Conformity)
Hoist Assembly – Hp15c/17g
With 3rd Wrap
(Complete Assembly)
Mirror Installation – Hoist
Mirror Installation – Hoist
Hoist Covers Installation
Main & Auxiliary
(C.E. Conformity)
Turntable Group
Turntable Weld And Drive Installation
Motor Assembly – Swing Drive
(Complete Assembly)
Lock Installation – 360 Swing
Lock Assembly – Swing
(Complete Assembly)
Lock Installation – Pin
Cylinder Installation-Lower Pivot & Lift
Cylinder Assembly – Lift
(Complete Assembly)
Valve Assembly – Holding
(Complete Assembly)
Bolt Installation – Bearing
Lube Installation – Turntable Bearing
(Manual)
Cable Installation – Pin Lock
Electrical System Installation
(Superstructure)
Tm500e2
Harness Assembly – Superstructure
Cover Installation – Valve
Bottle Installation – Washer
Mirror Installation
– Turntable
(C.E. Conformity)
Engine Group
Exhaust Installation
Battery Installation
Outrigger Group
Electrical Group – Operator Compartment
Panel Assembly – Left Hand Remote
Outrigger Control
(Complete Assembly)
Switch Assembly – Emergency Stop
(Modified)
(Complete Assembly)
Panel Assembly – Right Hand Remote
Outrigger Control
(Complete Assembly)
Switch Assembly – Emergency Stop
(Modified)
(Complete Assembly)
Cover Installation – Outrigger
Beam
Outrigger Controller Installation
Controller Assembly –
Outrigger Hand
Cable Assembly
Frame Group
Decal Installation – Tmc540
Standard
Decal Installation – Tmc540
Standard – Carrier
Decal Installation – Tmc540
Standard – Carrier
Decal Installation – Tmc540
Standard – Superstructure
Decal Installation – Tmc540
Standard – Boom
Outrigger Beam Installation
Outrigger Beam Assembly
Cylinder Assembly-4 1/2″ Outrigger Jack
(Complete Assembly)
Outrigger Extend Cylinder
(Complete Assembly)
Cylinder Assembly Modified
Cylinder Assembly – 2 1/2″ O/R Extension
(Complete Assembly)
Access Installaton
Decal Installation – Tmc540
Nomenclature
Fender,Ladder & Mudflap Installation
Service Ladder Assembly
Decal Installation – Tmc540
Miscellaneous
Swivel Installation –
Electric And Hydraulic
Swivel Assembly –
Electric And Hydraulic
Swivel Assembly – 2 Port Hydraulic
(Complete Assembly)
Slip Ring Assy 10 Cond W/Slew
Rest Hook & Ball Installation
Sub-Frame Attachment Installation
Switch Assembly
Powerplant & Tray Installation
Engine Installation – Cummins Qsb3.3
Engine Assembly-Cummins Qsb3.3
Pump Assembly – Gear
(Clock Wise)
(Complete Assembly)
Pump Assembly – Piston
With Torque Limiting
(Complete Assembly)
Alternator Installation
Modified
Kit – Air Conditioner Compressor
Adjusting Arm
Filter Assy. Fuel/Water Separ.
Element,Filter Fuel/Water Sep
Hydraulic Tank Installation
Fuel Tank Installation
Radiator Installation
Radiator Assembly
Electrical System Installation –
Power Plant
Kit – Cable (Batteries)
Tm500e2
(Complete Assembly)
Panel Assembly – Battery Box
Kit – Relay Panel Cable
Tm500e2
(Complete Assembly)
Harness Assembly –
Relays
(Complete Assembly)
Harness Assembly – Engine
Tm500e2
(Complete Assembly)
Cover & Step Installation
Engine Cover Assembly
Cover Assembly – Battery
(Complete Assembly)
Air Intake Installation
Air Cleaner
Hydraulic Lines Installation –
Power Plant
Fuel Lines Installation
Mounting Kit – Oil Cooler
Tool Box Installation
Supplemental Decal Installation
Decal Installation – Front Bumper
Hookblock Tie-Down Installation
Decal Kit – Tmc540
Counterweight Installation
Cab Walkway Installation
Light Installation – Ce
Beacon Assembly – Rotation Yellow
(For Reference Only)
Beacon – Warning
Foam Instl-Engine Compartment
Electrical
Electrical System Installation – Frame
Harness Assembly – Carrier
Lmi Cab Kit, Iflex2
Electrical System Installation –
Supplemental – Superstructure Cab
Harness Assembly –
Fuse & Relay Panel
Harness Assy, Outrigger Cab To Board
Supplemental – Superstructure
Cab Overhead
Electrical System Installation
Supplemental – Superstructure
Harness Assembly – Supplemental
Superstructure
Control Valve Group – Lower
Valve Installation – Hydraulic
Outrigger
(Carrier)
Valve Assembly – Outrigger Control
4 Section
(Complete Assembly)
Hydraulic Lines Installation – Outrigger
Schematic
Hyd System Schem Tmc500e-2
Hyd Press Set Proc 102’ Boom
Tmc500e-2 Car Plumb Route Spec
Electrical Schematic Tm500e-2