Grove Crane TMC540 40t Basic 602609 Parts Manual 2020

Description

Contents:
Boom
Boom Assembly 102′
Tele Hydraulic Cylinder Assy
Sheave Assembly – 5/8″ Rope
Upper Boom & Pivot Shaft Installation
Kit Installation – Iflex 5 Lmi Boom
Cable Reel Lwg508 – Iflex 5
Roller Guide Assembly
Box Assembly – Junction
A2b Flag Assy
Connector Assembly
Dummy Plug, 2-Pin
Socket Assy 5/8″
Lmi Boom Kit
Weight And Chain Assembly
(Complete Assembly)
Boom Angle Indicator
Installation
Pointer Assembly
Hook Block Assembly – 40 Ton
3 Sheave
(Complete Assembly)
Cover Installation – Boom Hole
Alarm Installation-Lmi
Cable Assembly – Lmi Alarm
(Complete Assembly)
Superstructure
Turntable Weld And Drive Installation
Motor Assembly – Swing Drive
(Complete Assembly)
Esi-Superstructure Cab
Panel Assembly – Overhead Console
(Complete Assembly)
Harness Assembly – Superstructure Cab
Overhead Panel
Panel Assy Fuse And Relay
Harness Assembly-Fuse & Relay Panel
Cable Assembly-Common Cab Power Panel
Harness Assembly-Superstructure Cab
Front Console Panel Assembly
-Rh
Harness Assembly-
Hoist Cover Installation-Main
Lmi Override Assy – 24v
Harness Assembly-Cranestar Tcu
Lock Installation – 360 Swing
Lock Assembly – Swing
(Complete Assembly)
Lock Installation – Pin
Cylinder Installation-Lower Pivot & Lift
Cylinder Assembly – Lift
(Complete Assembly)
Valve Assembly – Holding
(Complete Assembly)
Bolt Installation – Bearing
Lube Installation – Turntable Bearing
(Manual)
Pin Lock Cable Installation
Hydraulic Lines Installation –
Final Assembly
(Superstructure)
Binder Installation
Hydraulic Lines Installation –
Main And Future Auxiliary Hoist
Superstructure
Hoist Installation – Main
(C.E. Conformity)
Hoist Assembly – Hp15c/17g
With 3rd Wrap
(Complete Assembly)
Roller Assy. Idler Group
Powerplant & Tray Installation
Engine Installation – Cummins Qsb3.3
Engine Assembly-Cummins Qsb3.3
Pump Assembly – Gear
(Clock Wise)
(Complete Assembly)
Pump Assembly – Piston
With Torque Limiting
(Complete Assembly)
Alternator Installation
Modified
Kit – Air Conditioner Compressor
Adjusting Arm
Fuel Filter Assy. W/Wif Sensor
Element,Filter Fuel/Water Sep
Hydraulic Tank Installation
Hydraulic Reservior Assy
Filter Assy. Hyd. Return
Fuel Tank Installation
Radiator Installation
Radiator Assembly
Electrical System Installation –
Power Plant
Kit – Cable (Batteries)
Tm500e2
(Complete Assembly)
Panel Assembly-Battery Box
Kit – Relay Panel Cable
Tm500e2
(Complete Assembly)
Harness Assembly –
Relays
(Complete Assembly)
Harness Assembly – Engine
Tm500e2
(Complete Assembly)
Cover & Step Installation
Engine Cover Assembly
Cover Assembly – Battery
(Complete Assembly)
Air Intake Installation
Air Cleaner
Hydraulic Lines Installation –
Power Plant
Fuel Lines Installation
Mounting Kit – Oil Cooler
Mirror Installation – Hoist
Battery Installation
Kit – Lmi S/S Iflex 5
Kit Installation – Iflex 5 Lmi
Superstructure
Electrical System Installation-Ss
Harness Assembly-Superstructure
Diode (Modified)
Cover Installation – Valve
Counterweight Installation
Bottle Installation – Washer
Hoist Cover Installation-Main
(C.E. Conformity)
Electrical System Installation
Supplemental – Superstructure
Harness Assembly – Supplemental
Superstructure
Mirror Installation
– Turntable
(C.E. Conformity)
Superstructure Cab
Control Seat Installation
Without Auxiliary Hoist
(Dual Axis)
Control Seat Assembly
Without Auxiliary Hoist
(Dual Axis)
Switch Assembly – Proximity
(Normally Open)
(Complete Assembly)
Controller Assembly – 8-32 Volt
Right Hand Armrest
(Complete Assembly)
Controller Assembly – 8-32 Volt
Left Hand Armrest
Without Auxiliary Hoist
(Complete Assembly)
Harness Assembly – Seat
(Complete Assembly)
Heater And Air Condition Control
Panel Installation
Heater & Control Panel (24v)
Plastic Covers Install
Air Condition Installation-Ss
Kit – 24 Volt Air Conditioner
(Complete Assembly)
Kit – Cummins Air Conditioner Compressor
(24 Volt)
(Complete Assembly)
A/C Hose Kit
Lmi Cab Kit, Iflex2
Lmi Cab Kit Installation
Electrical System Installation –
Supplemental – Superstructure Cab
Harness Assembly –
Fuse & Relay Panel
Harness Assy, Outrigger Cab To Board
Supplemental – Superstructure
Cab Overhead
Front Sun Visor Installtion
First Aid Kit Installation
Cab Cover Installation-Rear
(C.E. Conformity)
Cab Installation-24v
Cranestar Installation – Superstructure
Tm500e-2/Tmc540
Tcu And Sat Antenna Kit
Carrier/Lowerworks
Outrigger Beam Installation
Outrigger Beam Assembly
Cylinder Assembly-4 1/2″ Outrigger Jack
(Complete Assembly)
Outrigger Extend Cylinder
(Complete Assembly)
Cylinder Assembly Modified
Cylinder Assembly – 2 1/2″ O/R Extension
(Complete Assembly)
Access Installaton
Fender,Ladder And Mudflap Installation
Service Ladder Assembly
Electrical System Installation – Frame
Harness Assembly – Carrier
Swivel Installation –
Electric And Hydraulic
Swivel Assembly –
Electric And Hydraulic
Swivel Assembly – 2 Port Hydraulic
(Complete Assembly)
Slip Ring Assy 10 Cond W/Slew
Electrical Group – Operator Compartment
Panel Assembly – Left Hand Remote
Outrigger Control
(Complete Assembly)
Switch Assembly – Emergency Stop
(Modified)
(Complete Assembly)
Panel Assembly – Right Hand Remote
Outrigger Control
(Complete Assembly)
Switch Assembly – Emergency Stop
(Modified)
(Complete Assembly)
Valve Installation – Hydraulic
Outrigger
(Carrier)
Valve Assembly – Outrigger Control
4 Section
(Complete Assembly)
Hydraulic Lines Installation – Outrigger
Exhaust Installation
Rest Hook & Ball Installation
Float Assy, Outrigger
Sub-Frame Attachment Installation
Switch Assembly
Sling Box Installation
Cover Installation – Outrigger
Beam
Outrigger Controller Installation
Outrigger Controller Assembly-Right
Cable Assembly
Hookblock Tie-Down Installation
Decal Kit – Tmc540
Counterweight Installation
Light Installation – Ce
Beacon Assembly – Rotation Yellow
(For Reference Only)
Foam Instl-Engine Compartment
Foam Installation-Valve Cover
Loose Ship Items
16mm Dia Hoisting Wire Rope –
Specs/Schematics
Hyd System Schem Tmc500e-2
Hyd Press Set Proc 102′ Boom
Electrical Schematic Tm500e-2
Schematic-Main Cab Wiring
Spec – Rework For Scania Truck
Decals
Decal Installation – Tmc540
Standard
Decal Installation-Tmc540
Standard Cab
Decal Installation – Tmc540
Standard – Carrier
Decal Installation – Tmc540
Standard – Superstructure
Decal – Diesel
Decal Installation – Tmc540
Standard – Boom
Decal Installation – Tmc540
Nomenclature
Decal Installation – Tmc540
Miscellaneous
Supplemental Decal Installation
Decal Installation – Front Bumper