Grove Crane TMS540 220312 Parts Manual 2005

Description

Contents:
Boom Group
Boom Assembly – Three Section
Cylinder Assembly – 7″
Telescopic
Sheave Installation
Sheave Assembly
Shaft Installation – Pivot
Socket, 5/8’’ Open Wedge
Lines Installation – Grease
Extension Installation –
30’ – 54’ Folding Jib Boom
Extension Assembly –
Folding Boom
Extension Assembly –
Jib Boom Fly
Sheave Assembly
Sheave Assembly
Mast Assembly
Sheave Assembly
Pin Assembly –
Boom Extension
Pin Assembly –
Boom Extension
Device Assembly –
Boom Extension Alignment
Carrier Installation –
Jib Boom Extension
With Stinger
Stop Block Installation –
Lmi A2b System Kit
Length/Angle Transducer
Lwg 308
Complete Assembly
Junction Box Assembly –
W/ 7-Socket Female Recept.
W/ (2) Pg9 + 7-Socket Fem.
Recept.
Connector Assembly
Dummy Plug, 2-Pin
Flag Assembly – A2b
Retainer
Complete Assembly
Weight And Chain Assembly
Complete Assembly
Kit Installation –
Lmi
Aux Boom Nose / Boom Ext.
Nose Kit, Rt865bxl
Junction Box Assembly –
80mm X 75mm, Pg9 + 2-Pin
Lmi Boom Ext. Base Kit
Flag Assembly – A2b
Retainer
Complete Assembly
Connector Assembly
Dummy Plug, 2-Pin
Kit Installation
Pat System Installation
Pat System Installation
A2b System Kit
Length/Angle Transducer
Lwg 308
Complete Assembly
Junction Box Assembly –
W/ 7-Socket Female Recept.
W/ (2) Pg9 + 7-Socket Fem.
Recept.
Connector Assembly
Dummy Plug, 2-Pin
Flag Assembly – A2b
Retainer
Complete Assembly
Pat System Installation
Length/Angle Transducer
Lwg308
Pat System Installation
A2b Retainer Flag Assembly
Pat System Installation
A2b System Kit Installation
Pat System Installation
Lmi System Kit
Unit Assembly – Central
Console Assembly –
Vertical, Graphic
Cable Assembly
Pat System Installation
Central Unit Assembly, Ds350g
Pat System Installation
Console Assembly
Pat System Installation
Lmi System Kit Installation
Pat System Installation
Internal Lightbar Kit
Pat System Installation
External Lightbar Installation
Lightbar, External
Lightbar Driver Assembly
(External)
Pat System Installation
Lightbar – External
Pat System Installation
Lightbar Driver Assembly
Pat System Installation
Decal Kit, Ds350
Pat System Installation
3rd Wrap Limit Kit
Minimum Layer Device,
W/ Notch In Ring
Minimum Layer Device,
W/ Notch In Ring
Pat System Installation
Sensor, Minimum Wrap W/Notch
Pat System Installation
Jumper Cable Assembly
Pat System Installation
A2b Weight And Chain Assembly
Weight And Chain Assembly
Complete Assembly
Pat System Installation
Auxiliary Boom Nose
Junction Box Assembly –
80mm X 75mm, Pg9 + 2-Pin
Pat System Installation
Junction Box Assembly –
Pg9 And 2-Pin Recept.
Pat System Installation
Auxiliary Boom Nose
Pat System Installation
Boom Extension Base Kit
Flag Assembly – A2b
Retainer
Complete Assembly
Connector Assembly
Dummy Plug, 2-Pin
Pat System Installation
Wiring Diagrams
Kit Installation –
Lmi
Boom Extension Base
Nose Installation – Auxiliary Boom
Auxiliary Nose Assembly
Sheave Assembly
Weight And Chain Assembly
Complete Assembly
Aux Boom Nose / Boom Ext.
Nose Kit, Rt865bxl
Junction Box Assembly –
80mm X 75mm, Pg9 + 2-Pin
Kit Installation
Socket, 5/8’’ Open Wedge
Cab Group
Harness Installation –
Superstructure
Harness Assembly –
Superstructure
Washer Installation –
Windshield
Cab Installation –
Superstructure
Cab Assembly – Superstructure
Cab Section
Window Assembly – Rear
Complete Assembly
Window Assembly – Right Hand
Window Assembly – Front
Skylight Assembly –
Sliding
Motor Assembly – Wiper
24 Volt
Throttle Pedal
Control Assembly –
Electronic Foot Throttle
Door Assembly
Bonded Door Assy
Latch Kit
Harness Assembly – Wiper
Light Assembly – Work
Washer Installation –
Windshield
Cab Circulating Fan
Installation
Fan Assembly – 24 Volt Cab
Complete Assembly
Instruments And Lights
Installation
Harness Installation –
Switch Panel
Harness Assembly –
Switch Panel
Panel Assembly – Switch
Harness Installation –
Front Console
Harness Assembly – Front
Console
Harness Assembly –
Front Console
Panel Assembly – Front Console
Guage Cluster Assembly
Controller Assembly – Modified
Electric Throttle
Acoustical Installation
Seat Installation –
Seat Assembly –
Single Axis With Auxiliary
Controller Assembly –
Electronic Hand
Controller Assembly –
Electronic Hand
Controller Assembly –
Electronic Hand
Lever Installation
Pedal Assembly – Foot
Controller Installation –
Outrigger
Controller Assembly –
Outrigger Hand
Cable Assembly
Cover Installation – Bottom
Power Distributor
Installation – Superstructure
Panel Assembly – Power
(Superstructure)
Harness Assembly –
Power Distribution Box
Harness Assembly –
Circuit Breaker
Harness Assembly –
Power/Cab Link
Harness Assembly –
Lmi
Interface
Harness Installation -Superstructure Cab
Harness Assembly –
Superstructure Cab
Harness Installation –
Seat Superstructure
Harness Assembly –
Seat Control
Fire Extinguisher Installation
Sunscreen Installation
Wiper/Washer Installation –
Skylight
Pedal Installation –
Swing Brake
Control Assembly –
Hydraulic Throttle
Heater Installation –
Hot Water
Heater Assembly –
Hot Water
Kit Installation – Load Moment
Indicator System
Lmi System Kit (1319)
Central Unit Assembly –
24v (A+B+C+D)
Console Assembly –
Vertical, Graphic
Cable Assembly
Pedal Installation – Boom
Telescopic
Control Valve Group
Valve Installation – Control
(Main And Auxiliary Hoist)
Valve Assembly –
Directional Control
Valve Assembly –
Directional Control
Valve Assembly – Pressure
Reducing
Valve Assembly – 2 Position
(4 Way)
Valve Assembly – Solenoid
Valve Installation – Hydraulic
Counterweight Removal
Valve Assembly – Supply
Valve Assembly – Shuttle
Hydraulic Lines Installation –
Supply, Pressure And Return
(Superstructure)
Valve Assembly – Residual
Check
Hoist Hydraulic Lines –
Main And Auxiliary
Hydraulic Lines Installation –
Swing
Hydraulic Lines Installation –
Lift
Hydraulic Lines Installation –
Superstructure
(3 Section Boom)
Hydraulic Lines Installation –
Counterweight Removal
Hydraulic Lines Installation –
Lmi
Lock Pin Hydraulic Lines – S/S
Hydraulic Lines Installation –
Supply, Pressure And Return
Hoist Group
Hoist Installation –
W/O 3rd Wrap
Hoist Assembly – Complete
Hoist Assembly – Ho20a – 23g
Support Assembly – Bearing
Drive Assembly – Hoist
Motor Assembly – Hoist
Hydraulic
Control Valve Assembly
Cable Follower And Idler
Drum Installation
Cable Follower And Idler
Drum Assembly
Indicator Installation –
Hoist Rotation
Harness Assembly –
Rotation Sensor
Resistor Assembly – 22.5 Ohms
Hoist Assembly – Complete
Hoist Assembly – Ho20a – 23g
Support Assembly – Bearing
Drive Assembly – Hoist
Motor Assembly – Hoist
Hydraulic
Control Valve Assembly
Cable Follower And Idler
Drum Installation
Cable Follower And Idler
Drum Assembly
Indicator Installation –
Hoist Rotation
Harness Assembly –
Rotation Sensor
Resistor Assembly – 22.5 Ohms
Mirror Installation – Hoist
Mirror Installation – Hoist
Turntable Group
Turntable, Bearing And Drive
Installation
(Rotex)
Box Assembly – Swing
Motor Assembly
Drive Assembly – Swing
Lock Assembly – Swing
Cylinder Installation –
Lift
Cylinder Assembly – 9″
Lift
Valve Assembly – Fixed
Pilot 3/4 Holding
Cover Installation – Valve
600 Lbs Remote
Counterweight Installation –
Cylinder Assembly – 3 1/4″
Counterweight
Valve Assembly – Holding
Cylinder Assembly – 3″
Counterweight
Valve Assembly – Holding
Pin Assembly
Pin Assembly
Pin Installation – Turntable
Lock
Cylinder Assembly – Hydraulic
Lock Installation – Positive
Swing
Electric, Water And Hydraulic
Swivel Assembly –
Electric, Water And Hydraulic
Swivel
Assembly
Swivel Assembly – Water
Ring Assembly – Slip
Counterweight Control
Box Installation
Box Assembly –
Counterweight Control
Bolt Installation – Bearing
Turntable Bearing Lube
Horn Installation – Swing
Drive Train Group
Driveline Installation
Driveshaft With Center
Bearing
Driveshaft With Center
Bearing
Driveline Assembly – 82n Slip
Axle Group
Front Axle And Steering
Installation
Axle Assembly – Front
Arm Assembly – Torque
Axle Assembly – Front
Axle Assembly – Front
Hub Cap Assembly
Axle Assembly – Front
Hub And Drum Assembly –
Left Hand
Axle Assembly – Front
Hub And Drum Assembly –
Right Hand
Socket Assembly – Vertical
Box Assembly – Steering Gear
Column Assembly
Axle Installation – Rear
(Without Differential Lock)
Axle Assembly – Rear
(Without Differential Lock)
Axle Assembly – Front Rear
Axle Assembly – Front Rear
Carrier And Yoke Assembly
Axle Assembly – Front Rear
Shaft Assembly
Axle Assembly – Front Rear
Housing And Axle Shafts
Axle Assembly – Front Rear
Brake Assembly
Axle Assembly – Rear Rear
Axle Assembly – Rear Rear
Carrier And Yoke Assembly
Axle Assembly – Rear Rear
Housing Assembly Parts
Axle Assembly – Rear Rear
Brake Assembly
Suspension Assembly
Drive Line Assembly
Rod Assembly – Torque
Tire And Wheel Installation
Tire And Wheel Assembly
Goodyear Tire And Wheel
Installation (11r22.5-G286)
Aluminum
Tire And Wheel Assembly –
Goodyear
(Steel)
Tire And Wheel Assembly –
Goodyear
(Aluminum)
Outrigger Group
Beam Installation – Outrigger
Beam Assembly – Outrigger
Cylinder Assembly – 4″
Outrigger Jack
Cylinder Assembly – 2 1/2″
Outrigger Extension
Jack Installation –
Fifth Outrigger
Pad, Outrigger
Stowage Installation –
Outrigger Float
(24’’ Diameter Aluminum)
Float, Aluminium Outrigger
Outrigger
Frame Group
Frame Section
Frame Section
Stud Installation
Decal Installation –
Tms/Ats540
Deck And Fender Installation
Cover Assembly – Cooler
Skirt Installation – Fender
Box Installation – Sling
Box Assembly – Sling
Ladder Installation – Access
Rest Installation – Boom
Stowage Installation –
Hookblock
Carrier Lights, Horn And
Windshield Washer Tank
Lamp Assembly – Dual Hi/Low
Right Hand
Lamp Assembly – Dual Hi/Low
Left Hand
Light Assembly – Park And Turn Signal
Complete Assembly
Light Assembly –
Turn And Clearance
Turn And Clearance
Light Assembly –
Light Assembly – Back-Up
Light Assembly –
Stop/Turn/Tail
Lights Assembly –
Identification
Light Assembly –
Identification
Light Assembly – License
Plate
Mirror Installation –
Right Hand Electric/Heated
Mirror Assembly – Electric
Heated Right Hand
Alarm Installation – Back-Up
Alarm Installation –
Back-Up
Not Available As Assembly
Air Tank And Valve
Installation – Cat
Dryer Assembly – Air
Valve Assembly –
Spring Brake
Air Line Installation –
Carrier
Tire Inflation Kit
Valve Installation – Hydraulic
Valve Assembly – Integrated
Outrigger
Hydraulic Lines Installation –
Carrier
(Supply, Pressure And Return)
Harness Installation – Carrier
Harness Assembly – Carrier
Fuel Tank Installation
Fuel Tank Assembly – 60 Gallon
Reservoir Installation –
Hydraulic
Reservoir Assembly – Hydraulic
Reservoir Assembly – Hydraulic
Cover Assembly –
Inspection Manhole
Filter Assembly – Return
Mud Flap Installation
Rope Installation – Front Tow
Tie-Down Installation –
Hookblock
Cover Installation –
Outrigger Control Box
Cab Carrier Group
Mirror Installation –
Left Hand Electric/Heated
Mirror Assembly – Electric
Heated Left Hand
Cab Installation
Cab Assembly
Cab Section
Ventilator Assembly
Complete Assembly
Valve Assembly – Dual Brake
Complete Assembly
Window Assembly – Right Hand
Window Assembly – Rear
Complete Assembly
Door Assembly
Frame Assembly – Window
Latch, Modified
Lift Assembly – Electric
Pedal Modification –
Suspended Throttle
Pedal Assembly – Suspended
Electronic
Column Assembly – Steering
Pawl Kit
Gaphider Kit
Motor Assembly – Wiper
24 Volt
Harness Assembly – Wiper
Console Installation – Front
– Carrier
Harness Installation –
Front Console
Harness Assembly –
Front Left Console
Harness Assembly –
Front Center Console
Harness Assembly –
Front Right Console
Panel Assembly –
Panel Assembly –
Front Right Hand
Panel Assembly –
Front Center
Acoustical Installation –
Carrier Cab
Floor Mat Installation –
Carrier Cab
Circulating Fan Installation –
Cab
Fan Assembly – 24 Volt Cab
Complete Assembly
Air Line Installation –
Console
Harness Installation – Carrier
Cab
Harness Assembly – Cab Carrier
Harness Installation –
Carrier Power
Panel Assembly –
Carrier Power Panel
Harness Assembly – Carrier
Power Panel
Harness Installation – Door
(Carrier Cab)
Harness Assembly – Tilt
Cutout
Fire Extinguisher Installation
Seat And Belt Installation
Seat Assembly
Windshield Washer Installation
Heater And Defroster
Installation
Heater Assembly –
Hot Water
Interior Light Installation
Light Assembly – Dome
Complete Assembly
Air Line Installation -Cab
Cover Installation – Bottom
Switch Installation –
Engine Brake
Engine Carrier Group
Battery Installation
Cooler Installation – Oil
Cooler Assembly – Oil
Hose Installation – Heater
Pump Assembly
Pump Assembly – Centrifugal
Engine Installation –
For Reference Only
Engine Assembly
Transmission Assembly –
Refer To Allison Catalog
For Reference Only
Power Take Off
Hot Shift – Left Hand
Power Take Off
Hot Shift – Left Hand
Power Take Off
Hot Shift – Left Hand
Power Take Off
Hot Shift – Right Hand
Power Take Off
Hot Shift – Right Hand
Power Take Off
Hot Shift – Right Hand
Pump Assembly – One
Section Gear
Engine Component Installation
Piston Pump With Load Sense
Propeller Shaft
Cleaner Installation – Air
Cleaner Assembly – Air
Complete Assembly
Radiator Installation
Radiator/Charge Air Cooler/
Hood Installation – Engine
Hood Assembly – Engine
Hood Assembly – Front Engine
Hood Assembly – Rear Engine
Harness Installation –
Engine
Harness Assembly – Engine
Cat 98
Exhaust System Installation
With Exhaust Brake
Brake Assembly – Exhaust
Valve Assembly – Fan Clutch
Solenoid
Valve Assembly –
Solenoid, Fan Clutch
Schematic
Electrical Schematic
Hydraulic System Schematic
Air Schematic