Grove Crane TMS540 221569 Parts Manual 2005

Description

Contents:
Boom Group
Boom Assembly – 3 Section
Cylinder Assembly – 7″
Telescopic
Sheave Installation
Sheave Assembly
Shaft Installation – Pivot
Socket, 5/8’’ Open Wedge
Ball Assembly – 300# Headache
Lines Installation – Grease
Extension Installation –
30’ – 54’ Folding Jib Boom
Extension Assembly –
Folding Boom
Extension Assembly –
Jib Boom Fly
Sheave Assembly
Sheave Assembly
Mast Assembly
Sheave Assembly
Pin Assembly –
Boom Extension
Pin Assembly –
Boom Extension
Device Assembly –
Boom Extension Alignment
Carrier Installation –
Boom Extension (With Stinger)
Stop Block Installation –
Lmi A2b System Kit
Length/Angle Transducer
Lwg 308
Complete Assembly
Junction Box Assembly –
W/ 7-Socket Female Recept.
W/ (2) Pg9 + 7-Socket Fem.
Recept.
Connector Assembly
Dummy Plug, 2-Pin
Flag Assembly – A2b
Retainer
Complete Assembly
Weight And Chain Assembly
Complete Assembly
Kit Installation –
Lmi
Aux Boom Nose / Boom Ext.
Nose Kit, Rt865bxl
Junction Box Assembly –
80mm X 75mm, Pg9 + 2-Pin
Lmi Boom Ext. Base Kit
Flag Assembly – A2b
Retainer
Complete Assembly
Connector Assembly
Dummy Plug, 2-Pin
Kit Installation
Pat System Installation
Pat System Installation
A2b System Kit
Length/Angle Transducer
Lwg 308
Complete Assembly
Junction Box Assembly –
W/ 7-Socket Female Recept.
W/ (2) Pg9 + 7-Socket Fem.
Recept.
Connector Assembly
Dummy Plug, 2-Pin
Flag Assembly – A2b
Retainer
Complete Assembly
Pat System Installation
Length/Angle Transducer
Lwg308
Pat System Installation
A2b Retainer Flag Assembly
Pat System Installation
A2b System Kit Installation
Pat System Installation
Lmi System Kit
Unit Assembly – Central
Console Assembly –
Vertical, Graphic
Cable Assembly
Pat System Installation
Central Unit Assembly, Ds350g
Pat System Installation
Console Assembly
Pat System Installation
Lmi System Kit Installation
Pat System Installation
Internal Lightbar Kit
Pat System Installation
External Lightbar Installation
Lightbar, External
Lightbar Driver Assembly
(External)
Pat System Installation
Lightbar – External
Pat System Installation
Lightbar Driver Assembly
Pat System Installation
Decal Kit, Ds350
Pat System Installation
3rd Wrap Limit Kit
Minimum Layer Device,
W/ Notch In Ring
Minimum Layer Device,
W/ Notch In Ring
Pat System Installation
Sensor, Minimum Wrap W/Notch
Pat System Installation
Jumper Cable Assembly
Pat System Installation
A2b Weight And Chain Assembly
Weight And Chain Assembly
Complete Assembly
Pat System Installation
Auxiliary Boom Nose
Junction Box Assembly –
80mm X 75mm, Pg9 + 2-Pin
Pat System Installation
Junction Box Assembly –
Pg9 And 2-Pin Recept.
Pat System Installation
Auxiliary Boom Nose
Pat System Installation
Boom Extension Base Kit
Flag Assembly – A2b
Retainer
Complete Assembly
Connector Assembly
Dummy Plug, 2-Pin
Pat System Installation
Wiring Diagrams
Kit Installation –
Lmi
Boom Extension Base
Nose Installation – Auxiliary Boom
Auxiliary Nose Assembly
Sheave Assembly
Hookblock Assembly – 45 Ton
Aux Boom Nose / Boom Ext.
Nose Kit, Rt865bxl
Junction Box Assembly –
80mm X 75mm, Pg9 + 2-Pin
Kit Installation
Cab Group
Electrical System Installation
Superstructure
Harness Assembly –
Superstructure
Washer Installation –
Windshield
Cab Installation –
Superstructure
Cab Assembly – Superstructure
Cab Section
Window Assembly – Rear
Complete Assembly
Window Assembly – Right Hand
Window Assembly – Front
Skylight Assembly –
Sliding
Motor Assembly – Wiper
24 Volt
Throttle Pedal
Control Assembly –
Electronic Foot Throttle
Door Assembly
Bonded Door Assy
Latch Kit
Harness Assembly – Wiper
Light Assembly – Work
Washer Installation –
Windshield
Cab Circulating Fan
Installation
Fan Assembly – 24 Volt Cab
Complete Assembly
Instruments And Lights
Installation
Harness Installation –
Switch Panel
Harness Assembly –
Switch Panel
Panel Assembly – Switch
Harness Installation –
Front Console
Harness Assembly – Front
Console
Harness Assembly –
Front Console
Panel Assembly – Front Console
Guage Cluster Assembly
Controller Assembly – Modified
Electric Throttle
Acoustical Installation
Seat Installation – Control
Without Auxiliary Hoist Control
Seat Assembly – Single Axis
Controller Assembly –
Electronic Handle
Controller Assembly –
Electronic Handle
Controller Assembly –
Electronic Handle
Lever Installation
Pedal Assembly – Foot
Controller Installation –
Outrigger
Controller Assembly –
Outrigger Hand
Cable Assembly
Cover Installation – Bottom
Distribution Installation –
Power
Box Assembly – Power
Distribution
Harness Assembly – Power Box
Harness Assembly –
Circuit Breaker
Harness Assembly
Harness Assembly –
Lmi
Interface
Harness Installation – Cab
(Superstructure)
Harness Assembly – Cab
(Superstructure)
Harness Installation –
Seat Superstructure
Harness Assembly –
Seat Control
Fire Extinguisher Installation
Sunscreen Installation
Wiper/Washer Installation –
Skylight
Pedal Installation –
Swing Brake
Control Assembly –
Hydraulic Throttle
Heater Installation –
Hot Water
Heater Assembly –
Hot Water
Kit Installation – Load Moment
Indicator System
Lmi System Kit (1319)
Central Unit Assembly –
24v (A+B+C+D)
Console Assembly –
Vertical, Graphic
Cable Assembly
Control Valve Group
Valve Installation – Control
(Main And Auxiliary Hoist)
Valve Assembly –
Directional Control
Valve Assembly –
Directional Control
Valve Assembly – Pressure
Reducing
With Solenoid
Valve Assembly – 2 Position
(4 Way)
Valve Installation – Hydraulic
(Counterweight Removal)
Valve Assembly – Supply
Valve Assembly – Shuttle
Hydraulic Lines Installation –
Supply, Pressure And Return
Valve Assembly – Residual
Check
Hydraulic Lines Installation –
Superstructure
(Main Hoist)
Hydraulic Lines Installation –
Swing
Hydraulic Lines Installation –
Lift
Hydraulic Lines Installation –
Superstructure
(3 Section Boom)
Hydraulic Lines Installation –
Counterweight Removal
Hydraulic Lines Installation –
Lmi
Lock Pin Hydraulic Lines – S/S
Hydraulic Lines Installation –
Supply, Pressure And Return
Hoist Group
Hoist Installation – Main
Without 3rd Wrap
Hoist Assembly – Complete
Hoist Assembly – Ho20a – 23g
Support Assembly – Bearing
Drive Assembly – Hoist
Motor Assembly – Hoist
Hydraulic
Control Valve Assembly
Cable Follower And Idler
Drum Installation
Cable Follower And Idler
Drum Assembly
Indicator Installation –
Hoist Rotation
Harness Assembly –
Rotation Sensor
Resistor Assembly – 22.5 Ohms
Mirror Installation – Hoist
Turntable Group
Turntable, Bearing And Drive
Installation
(Rotex)
Box Assembly – Swing
Motor Assembly
Drive Assembly – Swing
Lock Assembly – Swing
Cylinder Installation –
Lift
Cylinder Assembly – 9″
Lift
Valve Assembly – Fixed
Pilot 3/4 Holding
Cover Installation – Valve
Counterweight Installation –
Removable
Cylinder Assembly – 3 1/4″
Counterweight
Valve Assembly – Holding
Cylinder Assembly – 3″
Counterweight
Valve Assembly – Holding
Pin Assembly
Pin Assembly
Counterweight Installation
Pin Installation – Turntable
Lock
Cylinder Assembly – Hydraulic
Lock Installation – Positive
Swing
Swivel Installation –
Electric, Air And Hydraulic
Swivel Assembly – Electric,
Air And Hydraulic
Swivel
Assembly
Swivel Assembly – 2 Port
Ring Assembly – Slip
42 Conductor
Counterweight Control
Box Installation
Box Assembly –
Counterweight Control
Bolt Installation – Bearing
Turntable Bearing Lube
Horn Installation – Swing
Drive Train Group
Driveline Installation
Driveshaft With Center
Bearing
Driveshaft With Center
Bearing
Driveline Assembly – 82n Slip
Axle Group
Front Axle And Steering
Installation
Axle Assembly – Front
Arm Assembly – Torque
Axle Assembly – Front
Axle Assembly – Front
Hub Cap Assembly
Axle Assembly – Front
Hub And Drum Assembly –
Left Hand
Axle Assembly – Front
Hub And Drum Assembly –
Right Hand
Socket Assembly – Vertical
Box Assembly – Steering Gear
Column Assembly
Axle Installation – Rear
(Without Differential Lock)
Axle Assembly – Rear
(Without Differential Lock)
Axle Assembly – Front Rear
Axle Assembly – Front Rear
Carrier And Yoke Assembly
Axle Assembly – Front Rear
Shaft Assembly
Axle Assembly – Front Rear
Housing And Axle Shafts
Axle Assembly – Front Rear
Brake Assembly
Axle Assembly – Rear Rear
Axle Assembly – Rear Rear
Carrier And Yoke Assembly
Axle Assembly – Rear Rear
Housing Assembly Parts
Axle Assembly – Rear Rear
Brake Assembly
Suspension Assembly
Drive Line Assembly
Rod Assembly – Torque
Tire And Wheel Installation
Tire And Wheel Assembly
Goodyear Tire And Wheel
Installation (11r22.5-G286)
Aluminum
Tire And Wheel Assembly –
Goodyear
(Steel)
Tire And Wheel Assembly –
Goodyear
(Aluminum)
Outrigger Group
Beam Installation – Outrigger
Beam Assembly – Outrigger
Cylinder Assembly – 4″
Outrigger Jack
Cylinder Assembly – 2 1/2″
Outrigger Extension
Jack Installation –
Fifth Outrigger
Pad, Outrigger
Stowage Installation –
Outrigger Float
Float Assembly – Outrigger
Outrigger
Frame Group
Frame Section
Stud Installation
Decal Installation – Tms/Ats540
(Standard)
Decal Installation – Tms540
(Nomenclature)
Deck And Fender Installation
Cover Assembly – Cooler
Skirt Installation – Fender
Box Installation – Sling
Box Assembly – Sling
Ladder Installation – Access
Rest Installation – Boom
Hardware Kit – Decal
Stowage Installation –
Hookblock
Carrier Lights, Horn And
Windshield Washer Tank
Lamp Assembly – Dual Hi/Low
Right Hand
Lamp Assembly – Dual Hi/Low
Left Hand
Light Assembly – Park And Turn Signal
Complete Assembly
Light Assembly –
Turn And Clearance
Turn And Clearance
Light Assembly –
Light Assembly – Back-Up
Light Assembly –
Stop/Turn/Tail
Lights Assembly –
Identification
Light Assembly –
Identification
Light Assembly – License
Plate
Mirror Installation –
Right Hand Electric/Heated
Mirror Assembly – Electric
Heated Right Hand
Alarm Installation – Back-Up
Alarm Installation –
Back-Up
Not Available As Assembly
Air Tank And Valve
Installation – Cat
Dryer Assembly – Air
Valve Assembly –
Spring Brake
Air Lines Installation
(Carrier)
Tire Inflation Kit
Valve Installation – Hydraulic
Valve Assembly – Integrated
Outrigger
Hydraulic Lines Installation –
Carrier
(Supply, Pressure And Return)
Electrical Installation –
Carrier
Harness Assembly – Carrier
Fuel Tank Installation
Fuel Tank Assembly – 60 Gallon
Reservoir Installation –
Hydraulic
Reservoir Assembly – Hydraulic
Reservoir Assembly – Hydraulic
Cover Assembly –
Inspection Manhole
Filter Assembly – Return
Mud Flap Installation
Decal Installation – Tms540
(Miscellaneous)
Rope Installation – Front Tow
Tie-Down Installation –
Hookblock
Cover Installation – Outrigger
Control Box
Cab Carrier Group
Mirror Installation –
Left Hand Electric/Heated
Mirror Assembly – Electric
Heated Left Hand
Cab Installation
Cab Assembly – Tms540
Cab Section
(Carrier)
Ventilator Assembly
Complete Assembly
Valve Assembly – Dual Brake
Complete Assembly
Window Assembly – Right Hand
Window Assembly – Rear
Complete Assembly
Door Assembly
Frame Assembly – Window
Latch, Modified
Lift Assembly – Electric
Pedal Modification –
Suspended Throttle
Pedal Assembly – Suspended
Electronic
Column Assembly – Steering
Pawl Kit
Gaphider Kit
Motor Assembly – Wiper
24 Volt
Harness Assembly – Wiper
Console Installation – Front
Harness Installation
Harness Assembly –
Front Left Console
Harness Assembly –
Front Center Console
Harness Assembly –
Front Right Console
Panel Assembly –
Panel Assembly –
Front Right Hand
Panel Assembly – Center Front
Acoustical Installation –
Carrier Cab
Mat Installation – Floor
Fan Installation – Cab
Circulating
Fan Assembly – 24 Volt Cab
Complete Assembly
Air Line Installation –
Console
Harness Installation
Harness Assembly
Harness Installation
Panel Assembly – Carrier Power
Harness Assembly
Harness Installation – Door
(Carrier Cab)
Harness Assembly – Tilt
Cutout
Fire Extinguisher Installation
Seat And Seat Belt
Installation
Seat Assembly
Windshield Washer Installation
Heater And Defroster
Installation
Heater Assembly – 24 Volt
Hot Water
Light Installation – Interior
Light Assembly – Dome
Complete Assembly
Air Line Installation -Cab
Cover Installation – Bottom
Engine Carrier Group
Battery Installation
Cooler Installation – Oil
Cooler Assembly – Oil
Hose Installation – Heater
Pump Assembly
Pump Assembly – Centrifugal
Engine Installation –
For Reference Only
Engine And Transmission Assembly
(Cat 3126)
Transmission Assembly –
Refer To Allison Catalog
For Reference Only
Power Take Off
Hot Shift – Left Hand
Power Take Off
Hot Shift – Left Hand
Power Take Off
Hot Shift – Left Hand
Power Take Off
Hot Shift – Right Hand
Power Take Off
Hot Shift – Right Hand
Power Take Off
Hot Shift – Right Hand
Pump Assembly – One
Section Gear
Engine Components
Piston Pump With Load Sense
Propeller Shaft
Cleaner Installation – Air
Cleaner Assembly – Air
Complete Assembly
Radiator Installation
Radiator/Charge Air Cooler/
Hood Installation – Engine
Hood Assembly – Engine
Hood Assembly – Front Engine
Hood Assembly – Engine
Left Side
Hood Assembly – Rear Engine
Electrical System Installation
Engine
Harness Assembly – Engine
Exhaust System Installation
With Exhaust Brake
Brake Assembly – Exhaust
Valve Assembly – Fan Clutch
Solenoid
Valve Assembly –
Solenoid, Fan Clutch
Schematic
Electrical Schematic
Hydraulic System Schematic
Air Schematic