Haulotte Articulating Boom HA16 E to HA46 E PRO Service Repair Manual 4001296660 10.2023 EN

Description

Contents:
Responsibilities And Commitments
1 Foreword
2 Responsibilities
2.1 Owner’s Responsibility
2.2 Technician’s Responsability
3 Haulotte® Commitments
3.1 Haulotte Services®
3.2 Training
3.3 Product Information
4 Conditions Of Warranty
Safety
1 General Safety Rules
1.1 Uncontrolled Movement Hazard
1.2 Electric Shock Hazards
1.3 Explosion / Fire Hazards
2 Safety Rules Energy Source Motorization
2.1 General Safety And Specific Interventions On The Thermal Engine
2.2 General Safety And Specific Interventions On Energy Storage
Familiarization
1 Touch Screen Display
2 List Of Actuators And Sensors
2.1 Sensors And Actuators
3 Consumables  (Oils…)
3.1 Engine Oil
3.2 Hydraulic Oil
3.3 Axle, Gearbox And Reducer Oil
3.4 Cylinder Storage Oil
3.5 Grease
3.6 Marine Protection
3.7 Consumables
4 Movement Speed
Machine Sheets
Machine Sheets
Ms0001 – Structural Part Inspection
1 Warning
2 Risk Prevention
3 You Will Need
4 Control And Maintenance
Ms0002 – Pins And Bearing Inspection
1 Warning
2 Risk Prevention
3 You Will Need
4 Control And Maintenance
5 Criteria Of Replacement
6 Procedure Of Reassembly
Ms0003 – Cylinder Inspection
1 Warning
2 Risk Prevention
3 You Will Need
4 Control And Maintenance
Ms0004 – Braking Test Procedure
1 Warning
2 Risk Prevention
3 You Will Need
4 Test Procedure
Ms0009 – Fuel Tank  -  Filling-Up
1 Warning
2 Risk Prevention
3 You Will Need
4 Consumable
5 Filling
Ms0133 – Universal Plug
1 You Will Need
2 Procedure
Ms0222 – Draining The Rotary Cylinder
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Draining The Rotary Cylinder
Ms0285 – Maintenance Implementation
1 Placing In Configuration
Ms0435 – Removal – Replacement Of The Platform
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
Ms0436 – Remove/Re-Install Rotary Actuator
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0437 – Remove – Replace Load Cell
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0438 – Remove/Re-Install Jib Cylinder
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0439 – Removal – Replacement Of The Jib And Platform
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0440 – Remove/Re-Install Input Compensation Cylinder
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0441 – Remove/Re-Install Output Compensation Cylinder
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0442 – Remove – Replace Telescope Cylinder
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0443 – Removing The Boom Lifting Cylinder
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0444 – Remove – Replace Counterweight
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
Ms0445 – Remove – Replace Arm Cylinder
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0446 – Removing / Replacing The Pads
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Remove – Replace The Rear Pads
6 Removing – Refitting The Upper Rear Pads
7 Removing And Installing All The Pads At The Rear Of The Telescope
8 Re-Installation
9 Additional Operations
Ms0447 – Remove – Replace The Boom/Jib/Box Assembly
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0448 – Remove – Replace Arm Assembly
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0449 – Removal – Replacement Of The Drive Controller + Equipment Pump
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0450 – Remove/Re-Install The Harnesscan Bus
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0451 – Removal – Reinstallation Of The Chargers
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal  -  General Points
6 Removal  -  Standard Charger
7 Removal: Optional Charger  (If The Machine Is Equipped With The Fast Charge Option With Range Extender)
8 Re-Installation
Ms0452 – Removal – Reinstallation Of The Electric Pump Or Electric Drive Motor Alone Or Pump Alone
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Refit The Motor Pump Unit
6 Removing The Electric Motor Without Draining
7 Removing The Hydraulic Pump
8 Re-Installation
9 Additional Operations
Ms0453 – Dismantling/Reassembling The Tilt Sensor
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Information
6 Dis-Assembly
7 Reassembly
8 Additional Operations
Ms0454 – Placing The Machine In Maintenance Configuration
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Placing The Machine In Maintenance Configuration
6 Putting In Use Position
Ms0455 – Removal – Replacement Of Semi-Traction Batteries
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
Ms0456 – Removal – Replacement Of Battery Compartments
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0457 – Removal – Replacement Of The Bms (Battery Monitoring Sensor)
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
Ms0458 – Removal – Reinstallation Of The Oscillating Axle Locking Cylinder
1 Concerned Machines
2 Concerned Area
3 Warning
4 Risk Prevention
5 You Will Need
6 Removal
7 Re-Installation
8 Additional Operations
Ms0459 – Removal – Replacement Of Electric Drive Motor
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Ms0460 – Remove – Reinstall The Drive Shaft
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
Ms0461 – Remove – Reinstall The Axle Assembly
1 Concerned Area
2 Warning
3 Risk Prevention
4 You Will Need
5 Removal
6 Re-Installation
7 Additional Operations
Trouble Shooting
1 Trouble Shooting
1.1 Recommendations
1.2 Description
1.3 Requirements
1.4 Failures List
Electric And Hydraulic Diagrams
1 Wiring Diagram
1.1 Electric Diagram
2 Hydraulic Diagram
2.1 Hydraulic Diagram
Records
1 Intervention Register