Haulotte Articulating Boom Lift HA20 RTJ to HA61 RTJ PRO Operators Manual 4001317620 02.2026 EN

Description

Contents:
Responsibilities and commitments
1 Foreword
2 Responsibilities
2.1 Owner’s responsibility
2.2 Technician’s responsability
3 HAULOTTE® commitments
3.1 HAULOTTE Services®
3.2 Training
3.3 Product information
4 Conditions of warranty
Safety
1 General safety rules
1.1 Uncontrolled movement Hazard
1.2 Electric Shock Hazards
1.3 Explosion / Fire Hazards
2 Safety rules energy source motorization
2.1 General safety and specific interventions on the thermal engine
Familiarization
1 HAULOTTE Activ’Screen 2
2 List of actuators and sensors
2.1 Sensors and actuators
3 Consumables (Oils  -  Fuels  -  Engine oil  -  Coolant level…)
3.1 Fuel
3.2 Engine oil
3.3 Hydraulic oil
3.4 Axle, Gearbox and reducer oil
3.5 Coolant
3.6 Cylinder storage oil
3.7 Grease
3.8 Marine protection
3.9 Consumables
4 Movement speed
Machine sheets
Machine sheets
MS0001, Structural part inspection
1 Warning
2 Risk prevention
3 You will need
4 Control and maintenance
MS0002, Pins and bearing inspection
1 Warning
2 Risk prevention
3 You will need
4 Control and maintenance
5 Criteria of replacement
6 Procedure of reassembly
MS0003, Cylinder inspection
1 Warning
2 Risk prevention
3 You will need
4 Control and maintenance
MS0004, Braking test procedure
1 Warning
2 Risk prevention
3 You will need
4 Test procedure
MS0009, Fuel tank  -  Filling-up
1 Warning
2 Risk prevention
3 You will need
4 Consumable
5 Filling
MS0031, Overload system
1 You will need
2 Level of knowledge required
3 Safety instructions
4 Periodic inspection
5 Calibration procedure
6 Checks
MS0133, Universal plug
1 You will need
2 Procedure
MS0285, Maintenance implementation
1 Placing in configuration
MS0400, Remove, Replace load cell (MOBA)
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0401, Draining the rotary cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Draining the rotary cylinder
MS0402, Static test-:-Oscillating axle locking cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Static test  -  Oscillating axle locking cylinder
6 Additional operations
MS0403, Remove/Re-install output compensation cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0404, Remove, Replace telescope cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0405, Remove/Re-install input compensation cylinder
1 Concerned area
2 Risk prevention
3 You will need
4 Removal
5 Re-installation
6 Additional operations
MS0406, Remove/Re-install jib cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0407, Removal, Replacement of the jib and platform
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0408, Remove, Replace the boom/jib/box assembly
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0409, Remove, Replace arm assembly
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0410, Draining the oscillating cylinders
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Draining the oscillating cylinders
MS0411, Remove/Re-install rotary actuator
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0412, Removal, Replacement of the platform
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0413, Removal, Replacement of platform, boom CAN BUS harness
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0414, Removal, Replacement of boom-turntable BUS CAN harness
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0415, Remove, Replace arm cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0416, Removal, Replacement boom cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0417, Removing / Replacing the pads
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0418, Check of tilt sensor
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Check of tilt sensor
MS0419, Remove/re-install the covers
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0420, Remove, Replace counterweight
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0421, Checking pressure
1 Checking pressure
MS0422, Removing, refitting the angle controls
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0423, Remove, Replace counterweight
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
MS0424, Removal, Replacement of starter battery
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0425, Remove/re-install the hydraulic motor
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0426, Removal, reinstallation of the oscillating axle locking cylinder
1 Concerned machines
2 Concerned area
3 Warning
4 Risk prevention
5 You will need
6 Removal
7 Re-installation
8 Additional operations
MS0427, Remove/re-install the hydraulic motor
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0428, Removal, reinstallation of the front axle
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0429, Removal, reinstallation of the rear axle
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0430, Removing, refitting the drive pump
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0431, Removing, refitting the equipment pump
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0432, Remove, Reinstall the drive shaft
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
MS0433, Remove/Re-install slip ring (electric rotary coupling)
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0434, COMER & DANA axle emergency braking
1 Emergency procedure for releasing the brakes and towing the machine
2 Procedure for releasing the brake on the COMER axle
3 Procedure for releasing the brake on the DANA axle
4 Procedure for starting the drive pump
Trouble shooting
1 Trouble shooting
1.1 Recommendations
1.2 Description
1.3 Requirements
1.4 Failures list
Electric and hydraulic diagrams
1 Wiring diagram
1.1 Electric diagram
2 Hydraulic diagram
2.1 Hydraulic diagram
Records
1 Intervention register