Haulotte Articulating Boom Lift HA20LE to HA61LE PRO Service Repair Manual 4001303950 07.2025 EN

Description

Contents:
Responsibilities and commitments
1 Foreword
2 Responsibilities
2.1 Owner’s responsibility
2.2 Technician’s responsability
3 HAULOTTE® commitments
3.1 HAULOTTE Services®
3.2 Training
3.3 Product information
4 Conditions of warranty
Safety
1 General safety rules
1.1 Uncontrolled movement Hazard
1.2 Electric Shock Hazards
1.3 Explosion / Fire Hazards
2 Safety rules energy source motorization
2.1 General safety and specific interventions on the thermal engine
2.2 General safety and specific interventions on energy storage
Familiarization
1 Touch screen display
2 List of actuators and sensors
2.1 Sensors and actuators
3 Consumables (Oils  -  Fuels  -  Engine oil  -  Coolant level…)
3.1 Fuel
3.2 Engine oil
3.3 Hydraulic oil
3.4 Gear motor oil
3.5 Coolant
3.6 Cylinder storage oil
3.7 Grease
3.8 Marine protection
3.9 Consumables
4 Movement speed
Machine sheets
Machine sheets
MS0001 – Structural part inspection
1 Warning
2 Risk prevention
3 You will need
4 Control and maintenance
MS0002 – Pins and bearing inspection
1 Warning
2 Risk prevention
3 You will need
4 Control and maintenance
5 Criteria of replacement
6 Procedure of reassembly
MS0003 – Cylinder inspection
1 Warning
2 Risk prevention
3 You will need
4 Control and maintenance
MS0004 – Braking test procedure
1 Warning
2 Risk prevention
3 You will need
4 Test procedure
MS0008 – Oscillating axles  -  Functional tests
1 Warning
2 Risk prevention
3 You will need
4 Oscillating axles
MS0009 – Fuel tank  -  Filling-up
1 Warning
2 Risk prevention
3 You will need
4 Consumable
5 Filling
MS0031 – Overload system
1 You will need
2 Level of knowledge required
3 Safety instructions
4 Periodic inspection
5 Calibration procedure
6 Checks
MS0133 – Universal plug
1 You will need
2 Procedure
MS0163 – Lock-out procedure
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Procedure
6 Unlocking procedure
MS0181 – Remove – Replace telescope cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0182 – Remove/Re-install output compensation cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0183 – Removal – Replacement of starter battery
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
MS0185 – Removal – Replacement of battery compartments
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0186 – Removal – Replacement of semi-traction batteries
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0187 – Removal – Replacement of the BMS (Battery monitoring Sensor)
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0188 – Removal – Replacement of on-board charger
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0189 – Removal – Replacement fuses in the power box
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0190 – Removal – Replacement of CAN insulator in the chassis
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0191 – Removal – Replacement charger category 1 screen
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0192 – Removal – Replacement of the drive controller
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0193 – Removal – Replacement of the electric brake on the gear motor
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0194 – Removal – Replacement of the gear motor
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0195 – Removal – Replacement of electric drive motor
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0196 – Remove/replace covers
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0197 – Removal – Replacement of category 2 screen
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
MS0198 – Removal – Replacement of CAN insulator in the turntable
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
MS0199 – Removal – Replacement on the generator
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0200 – Removal – Replacement of the generator variable speed drive
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0201 – Removal – Replacement of the electro-pump unit
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0202 – Removal – Replacement of the electro-pump unit variable speed drive
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0203 – Remove/Re-install input compensation cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0204 – Remove/Re-install slip ring (electric rotary coupling)
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0205 – Remove/Re-install jib cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0206 – Removal – Replacement of the jib and platform
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0207 – Remove – Replace load cell
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0208 – Remove – Replace counterweight
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0209 – Remove – Replace the boom/jib/box assembly
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0210 – Remove – Replace arm assembly
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0211 – Removal – Replacement of the steering cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0212 – Removing/re-installing the oscillating axle actuator
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0213 – Draining the oscillating cylinders
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Draining the oscillating cylinders
MS0214 – Static test  -  Oscillating axle locking cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Static test  -  Oscillating axle locking cylinder
6 Additional operations
MS0215 – Remove/Re-install rotary actuator
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0216 – Removal – Replacement of the platform
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0217 – Removal – Replacement of platform – boom BUS CAN harness
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0218 – Removal – Replacement of boom-turntable BUS CAN harness
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0219 – Remove – Replace arm cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0220 – Removal – Replacement boom cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0221 – Removing / Replacing the pads
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Removal
6 Re-installation
7 Additional operations
MS0222 – Draining the rotary cylinder
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Draining the rotary cylinder
MS0223 – Check of tilt sensor
1 Concerned area
2 Warning
3 Risk prevention
4 You will need
5 Check of tilt sensor
MS0285 – Maintenance implementation
1 Placing in configuration
Trouble shooting
1 Trouble shooting
1.1 Recommendations
1.2 Description
1.3 Requirements
1.4 Failures list
2 Legend
2.1 PCB Turret
Electric and hydraulic diagrams
1 Wiring diagram
1.1 Electric diagram
2 Hydraulic diagram
2.1 Hydraulic diagram
Records
1 Intervention register