HELI Forklift H3C Series 2-3.5t CPYD20C-M1H to CPQYD32C-M1H Operation Maintenance Manual

Description

Contents:

1. GENERAL
   1.1 Application Scope and Instruction on the Manual
   1.2 Safety Signal, Expression and Mark
   1.3 Applied Mode
   1.4 Truck General View
   1.4.1 Truck Application
   1.4.2 Direction Affirming
   1.5 Measuring Unit
   1.6 Operation Certification
   1.7 Notes on New Truck Usage
   1.7.1 Running-in of New Truck
   1.7.2 Maintenance of the New Truck
   1.8 Quality Guarantee and Maintenance
   1.8.1 Parts Changing at Regular Time
   1.8.2 Usage of HELI Specified Parts and Oil
   1.9 Basic Information of the Truck
   1.9.1 Truck Basic Information Table
   1.9.2 Displaying Position of the Truck Model and Number
   1.9.3 Displaying Position of the Truck Working Hour
2. SAFETY
   2.1 Description of the Safety Plate
   2.1.1 Position of the Safety Plates
   2.1.2 Safety Plates
   2.2 Protecting Against Fire
   2.2.1 Protect Engine Against Fire
   2.2.2 Protecting Against Fire Caused by Fuel or Oil
   2.2.3 Protect Against Fire Caused by Adhered Flammable Things
   2.2.4 Protect Against Fire Caused by Wire Fault
   2.2.5 Protect Against Fire Caused by Oil Pipe Fault
   2.2.6 Cleaning After Operation
   2.2.7 If Fire Occurs
   2.3 Basic Notes
   2.3.1 Follow the Rules
   2.3.2 Do Not Operate Fault Truck
   2.3.3 Proper Wearing When Operation
   2.3.4 Fire Extinguisher and First-aid Kit
   2.3.5 Note on the Safety Devices
   2.3.6 Practice Before Operation
   2.3.7 It Is Prohibited to Jump on and off the Truck
   2.3.8 Keep the Driver’s Cab Clean and Tidy
   2.3.9 Notes When Flushing Truck
   2.3.10 Beware of Scalding
   2.3.11 Protection Against Fire
   2.3.12 If Fire Occurs
   2.3.13 Do Not Modify the Truck
   2.3.14 Do Not Disassemble Overhead Guard and Backrest
   2.3.15 Ensure the Working Area Safety
   2.3.16 Beware of the Engine Exhausting
   2.4 Before Operation
   2.4.1 Starting Check
   2.4.2 Check and Adjust Before Starting
   2.4.3 Starting Check
   2.5 Travelling
   2.5.1 Preparation Before Travelling
   2.5.2 Notes When Travelling
   2.5.3 Notes on Truck Stopping and Parking
   2.5.4 Notes on Towing
   2.6 Load Carrying Operation
   2.7 Check and Maintenance Notes
   2.7.1 Be Sure to Carry Out the Starting Check
   2.7.2 Place a Warning Sign Around During Check and Maintenance
   2.7.3 Keep the Working Area Clean and Tidy
   2.7.4 Notes Before Check and Maintenance
   2.7.5 Let the Unauthorized People Be Away
   2.7.6 Proper Using of the Tools and Devices
   2.7.7 Notes When Working Under the Working Devices
   2.7.8 Beware Not to Be Caught by Mast or Falling
   2.7.9 Beware of the Boiling Cooling Liquid
   2.7.10 Take Care of the High Pressure Oil
   2.7.11 Beware of the Rotating Belt and Fan
   2.7.12 Notes When Repairing Electric System
   2.7.13 Notes When Cleaning with Compressed Air
   2.7.14 Notes When Dealing with Battery
   2.7.15 Follow the Rules Strictly So as to Avoid Danger
   2.7.16 Note When Installing or Removing the Battery
   2.7.17 Note When Dealing with the Tyres
   2.7.18 Note When Dealing with the Waste
   2.7.19 Notes After Check and Repair
   2.7.20 Regular Check on the Key Parts
   2.8 Transportation and Hanging Up
   2.8.1 Notes When Hanging Up Truck
   2.8.2 Notes When Loading or Unloading the Truck
   2.9 Truck Structure and Stability
   2.9.1 Longitudinal Stability
   2.9.2 Load Center of Gravity
   2.9.3 Combined Center of Gravity and Loaded Truck Stability
   2.9.4 Actual Loading Capacity
   2.9.5 Instruction on the Capacity Chart
   2.9.6 Instruction on Safety Devices Choice
   2.10 Towing
3. OPERATION
   3.1 General View
   3.1.1 Truck General View
   3.1.2 Instrument and Control Devices
   3.2 Parts Instruction
   3.2.1 Meter
   3.2.2 Imported LPG Cylinder
   3.2.3 Operating Devices
   3.2.4 Assembly and Disassembly of the Attachments
   3.3 Operation
   3.3.1 Starting Check
   3.3.2 Getting On and Off the Truck and Operation Posture Adjusting
   3.3.3 Starting, Gear Shifting and Travelling
   3.3.4 Start and Stop on a Slope
   3.3.5 Inching
   3.3.6 Steering
   3.3.7 Operate on Snow Field and Icy Field
   3.3.8 Truck Deceleration and Braking
   3.3.9 Fuel Changing (Double Fuel Truck Model)
   3.3.10 Load Handling Operation
   3.3.11 LPG Charging
   3.3.12 Check After Operation
   3.4 Transporting
   3.4.1 Truck Fixing
   3.4.2 Mast Transporting and Reassembling
4. CHECKING AND MAINTENANCE
   4.1 About Checking and Maintenance
   4.2 Check Before Start
   4.2.1 Check the Abnormal Found the Day Before
   4.2.2 Forklift Truck Check
   4.2.3 Open the Engine Hood to Check
   4.2.4 Check Sitting on the Chair
   4.2.5 Check When the Starting Key Switch Is on ON Position
   4.2.6 Check When the Engine Is Started
   4.2.7 Check When Travelling Slowly
   4.2.8 Check Through Operating the Working Devices Operation Lever
   4.2.9 Safety Function Check
   4.3 Check After Operation and Report
   4.4 Simple Maintenance
   4.4.1 Lubricating Grease and Fuel
   4.4.1.1 Notes
   4.4.1.2 Lubricating Chart
   4.4.2 Filter Element Cleaning
   4.4.3 Vaporizer Check and Tar Remove
   4.4.4 Tyre Changing
   4.4.5 Parking Brake Shaft Operation Force Adjusting
   4.4.6 Fuse Changing
   4.4.7 Bulbs Changing
   4.5 Steps of Dealing with the Flat Battery
   4.6 Working in Cold Weather
   4.7 Measures for Engine Overheating
   4.8 Operate Truck in Special Environment or with Force
   4.9 Measures if the Fork Can Not Be Lowered
   4.10 Truck Cleaning
   4.11 Storing for a Long Time
   4.12 Slinging the Truck
   4.13 Loading and Unloading the Truck
   4.14 Check and Maintenance Time Table
   4.15 Change the Safety Key Parts Regularly
   4.16 Repair Parameter
   OPTIONAL