Hidromek Backhoe Loader HMK62T Stage5 Operation Manual M219703401 2025

Description

Contents:
1. INTRODUCTION
1.1. COPYRIGHT
1.2. DRIVING LICENSE
1.3. SPARE PARTS AND SERVICE
1.4. ENVIRONMENTAL STANDARDS
1.5. SAFETY NOTICES
1.6. OTHER NOTICES
1.7. IDENTIFICATION PLATE
1.8. BACKHOE LOADER DESCRIPTION
2. SAFETY
2.1. GENERAL SAFETY INFORMATION
2.2. SAFETY PRECAUTIONS
2.2.1. WELDING
2.2.2. MACHINE CONTROL LEVERS
2.2.3. VISIBILITY
2.2.4. ROPS / FOPS STRUCTURE
2.2.5. SPARKS
2.2.6. DRINKS AND DRUGS
2.2.7. FAILURE OF ENGINE OR STEERING
2.2.8. USA FEDERAL CLEAN AIR ACT
2.2.9. RECOMMENDATIONS
2.3. PRE-START SAFETY
2.3.1. SAFETY PRECAUTIONS
2.3.2. PROTECTIVE CLOTHING
2.3.3. OPERATION AND MAINTENANCE MANUAL
2.3.4. OPERATION AND MAINTENANCE MANUAL LOCATION
2.3.5. EMERGENCIES
2.3.6. SAFETY AT THE JOB SITE
2.3.7. SIGNS, SIGNALS & SIGNALMAN
2.3.8. FIRE
2.3.9. HOT SURFACES & FLUIDS
2.3.10. USE PROPER ATTACHMENT
2.3.11. TO GET ON AND OFF THE MACHINE
2.3.12. VISIBILITY
2.3.13. PRE-START INSPECTION
2.4. SAFETY DURING OPERATION
2.4.1. PASSENGERS
2.4.2. STARTING THE ENGINE
2.4.3. DRIVING
2.4.4. ROLL-OVER PROTECTION
2.4.5. SLEWING
2.4.6. WORKING AROUND UTILITY LINES
2.4.7. OPERATING ON HILLSIDES & SLOPES
2.4.8. LIFTING
2.4.9. ICE & SNOW ON THE JOB SITES
2.4.10. UNSTABLE GROUND OR FILLING
2.4.11. DANGER ZONE
2.4.12. RESTRICTED WORKING AREAS
2.4.13. LEGAL LIABILITY
2.4.14. VENTILATION IN CLOSED AREA
2.4.15. PARKING THE MACHINE
2.4.16. EMERGENCY EXIT
2.4.17. UNINTENTIONAL SHUT-OFF DURING OPERATION
2.4.18. BEFORE LEAVING THE MACHINE
2.5. INSPECTION & MAINTENANCE SAFETY
2.5.1. PROTECTIVE CLOTHING
2.5.2. STOP THE ENGINE
2.5.3. ENGAGE JOYSTICKS SAFETY LOCKS
2.5.4. PREVENT UNAUTHORIZED START
2.5.5. CHECKING ATTACHMENT LOCK PINS
2.5.6. SECURING ATTACHMENTS
2.5.7. ENGAGE ATTACHMENT LOCKS
2.5.8. MAINTENANCE POSITION
2.5.9. KEEP THE MACHINE CLEAN
2.5.10. PRESSURIZED FLUIDS
2.5.11. SUPPORT THE MACHINE
2.5.12. REFUELING
2.5.13. HYDRAULIC PRESSURE
2.5.14. RUBBER TRACKS
2.5.15. ROTATING PARTS IN THE ENGINE
2.5.16. ELECTRICAL SYSTEM
2.5.17. SAFE LIGHTING
2.5.18. WASTE MATERIALS
2.5.19. CLEANERS
2.5.20. SEALS
2.6. BATTERY SAFETY, MAINTENANCE AND WARNINGS
2.7. WARNING LABELS & DECALS
2.7.1. “READ THE OPERATING AND MAINTENANCE MANUAL” LABEL
2.7.2. “KEEP AWAY FROM WORKING AREA” WARNING LABEL FOR BACKHOE
2.7.3. “KEEP AWAY FROM WORKING AREA” WARNING LABEL FOR LOADER
2.7.4. LOADER LIFT CYLINDER LOCK WARNING LABEL
2.7.5. “DO NOT PINCH YOUR HANDS” WARNING LABEL
2.7.6. “DO NOT PINCH YOUR FEET” WARNING LABEL
2.7.7. “STOP THE ENGINE, REMOVE THE IGNITION KEY AND READ THE OPERATION MANUAL BEFORE CHECKING AND SERVICING HOT AND ROTATING PARTS” WARNING LABEL
2.7.8. ELECTRICAL EQUIPMENT WARNING LABEL
2.7.9. BACKHOE LOCK WARNING LABEL
2.7.10. FUEL TANK LABEL
2.7.11. HYDRAULIC OIL TANK LABEL
2.7.12. BATTERY CUT-OFF RELAY WARNING LABEL
2.7.13. SAFE WORKING LOAD WARNING LABEL
2.7.14. EMERGENCY EXIT WARNING LABEL
2.7.15. ANTI-FRIEZE WARNING LABEL
2.7.16. BATTERY WARNING LABEL
2.7.17. AIR FILTER WARNING LABEL
2.7.18. “CHECK TRACK TENSION” WARNING LABEL (LEFT)
2.7.19. “CHECK TRACK TENSION” WARNING LABEL (RIGHT)
2.7.20. EMISSION CONTROL SYSTEM INFORMATION AND WARNING LABEL
2.8. PROHIBITED MACHINE OPERATION
2.8.1. DO NOT USE THE SLEWING FORCE OF THE BACKHOE FOR GRADING
2.8.2. DO NOT HAMMER WITH THE BUCKET
2.8.3. NEVER USE THIS MACHINE OTHER THAN ITS INTENDED USE
2.8.4. DO NOT USE THE BACKHOE LOADER FOR LIFTING PEOPLE
2.8.5. DO NOT IMPACT HYDRAULIC CYLINDERS TO STROKE END REPEATEDLY
2.8.6. NEVER EXCEED THE CAPACITY OF THE MACHINE
2.8.7. DO NOT USE BUCKET TO BREAK OR CUT
2.8.8. DO NOT DRIVE WITH THE STABILIZERS EXTENDED
2.8.9. END OF WORKSHIFT MAINTENANCE & INSPECTION
3. DESCRIPTION
3.1. A/C CONSOLE
3.2. STARTER SWITCH
3.3. RIGHT HAND SIDE CONSOLE
3.3.1. FRONT ATTACHMENT SWITCH
3.3.2. PARKING (HAND) BRAKE SWITCH
3.3.3. HAZARD WARNING LIGHT SWITCH
3.3.4. FRONT WINDOW WIPER AND WASHER SWITCH
3.3.5. HIGH FLOW / LOW FLOW ATTACHMENT SWITCH (OPTIONAL)
3.3.6. REAR WINDOW WIPER AND WASHER SWITCH
3.3.7. ROTATING BEACON SWITCH
3.3.8. FRONT & REAR WORKING LIGHTS SWITCH
3.3.9. HEADLIGHTS & TAIL LIGHTS SWITCH
3.3.10. “DIG&TRAVEL” / “DIG ONLY” / “LOAD&TRAVEL” MODE SELECTION SWITCH
3.3.11. “DPF REGENERATION INHIBIT” SWITCH
3.3.12. INSTRUMENT PANEL
3.4. THROTTLE DIAL
3.5. LEFT HAND SIDE CONSOLE
3.5.1. RIGHT / LEFT STABILIZER SWITCHES
3.5.3. HYDRAULIC CLAMPING SWITCH
3.5.4. CONTROL LEVERS (JOYSTICK) LOCK SWITCH
3.5.5. ENGINE EMERGENCY STOP SWITCH
3.6. OPERATOR’S SEAT
3.7. CONTROL LEVERS
3.7.1. TRAVEL AND LOADER POSITION
3.7.2. BACKHOE POSITION
3.8. THROTTLE PEDAL
3.9. WINDOWS
3.9.1. SIDE WINDOWS
3.9.2. REAR WINDOW
3.10. INTERIOR LIGHT
3.10.1.1. OPENING THE ENGINE HOOD
3.11. TOOLBOX
4. OPERATION
4.1. GENERAL CONTROL
4.1.1. GETTING IN AND OUT OF THE CAB
4.2. ENGINE
4.2.1. BEFORE STARTING THE ENGINE
4.2.2. STARTING THE ENGINE
4.3. AFTERTREATMENT SYSTEM OPERATION
4.3.1. REMOVAL OF ASH FROM DPF
4.3.2. DPF REGENERATION INHIBIT
4.3.3. DPF REGENERATION
4.3.4. DPF REGENERATION ESCALATION LEVELS
4.4. BASIC PRECAUTIONS FOR OPERATION IN COLD WEATHER
4.5. DRIVING THE MACHINE
4.5.1. TRAVELING IN REVERSE DIRECTION
4.6. PREPARATIONS FOR TRAVEL
4.6.1. TESTING THE PARKING BRAKE
4.7. STOPPING AND PARKING THE MACHINE
4.8. ENGAGING ATTACHMENT SAFETY LOCKS
4.8.1. LOADER ARM SAFETY STRUT
4.8.2. ENGAGING LOADER ARM SAFETY STRUT
4.8.3. DISENGAGING SAFETY STRUT
4.8.4. ENGAGING BACKHOE BOOM LOCK
4.8.5. DISENGAGING BACKHOE BOOM LOCK
4.8.6. STABILIZER SHOE LOCK
4.9. CONTROLLING HYDRAULIC CLAMP CYLINDERS
4.10. SIDESHIFTING THE BACKHOE
4.11. TELESCOPIC ARM (OPTIONAL)
4.11.1. TELESCOPIC ARM SAFETY LOCK
4.11.2. CONTROLLING THE TELESCOPIC ARM
4.11.3. TELESCOPIC ARM – HYDRAULIC BREAKER SELECTING VALVE
4.12. THE LOADER OPERATION
4.12.1. LOADING TRUCKS
4.12.2. LEVELING WITH A LOADER
4.13. THE BACKHOE OPERATION
4.13.1. HINTS ON OPERATION OF BACKHOE
4.13.2. CORRECT DIGGING METHOD
4.13.3. EXCAVATION ON SLOPES
4.13.4. LOWERING THE ATTACHMENTS IN CASE OF UNEXPECTED POWER CUT-OFF
4.14. REPLACING ATTACHMENTS
4.14.1. LOADER ATTACHMENT (QUICK COUPLER)
4.14.2. BACKHOE ATTACHMENT
4.14.3. REPLACING BUCKET TEETH
4.15. TRANSPORTING THE MACHINE
4.16. TOWING PROCEDURE FOR A DISABLED MACHINE
4.16.1. MANUAL DEACTIVATION OF PARKING BRAKE
4.17. LIFTING BY A CRANE
4.18. PRESERVING THE MACHINE FOR STORAGE
4.18.1. MAINTENANCE OF THE MACHINE DURING AND AFTER STORAGE
4.19. INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION
5. TROUBLESHOOTING
5.1. ENGINE MALFUNCTIONS
5.2. HYDRAULIC SYSTEM MALFUNCTIONS
5.3. ELECTRICAL SYSTEM MALFUNCTIONS
6. MAINTENANCE
6.1. MAINTENANCE PRECAUTIONS
6.1.1. STOP THE ENGINE AND PARK THE MACHINE
6.1.2. ATTACH “DO NOT OPERATE” WARNING
6.1.3. ENGAGE ATTACHMENT SAFETY LOCKS
6.1.4. WEAR PROTECTIVE CLOTHING
6.1.5. KEEP THE MACHINE CLEAN
6.1.6. PREVENT CONTAMINATION
6.1.7. HOT SURFACES & FLUIDS
6.1.8. WARM UP THE ENGINE OIL
6.1.9. DISPOSAL OF HAZARDOUS WASTE
6.1.10. SEALS & O–RINGS
6.1.11. RELEASE RESIDUAL HYDRAULIC OIL PRESSURE
6.1.12. HANDLING POLYMERS AND ELASTOMERS CONTAINING FLUORO-CARBON
6.1.13. PRECAUTIONS WHEN WORKING WITH A/C REFRIGERANTS
6.1.14. PRECAUTIONS TO BE TAKEN DURING WORKING WITH EXHAUST PIPE
6.1.15. USE OF BIODEGRADABLE SYNTHETIC OILS
6.1.16. DISPOSAL OF WASTES AND PROTECTION OF THE ENVIRONMENT
6.2. PERIODIC MAINTENANCE
6.2.1. FIRST 50 HOURS MAINTENANCE
6.3. INSPECTION & MAINTENANCE CHART
6.4. ENGINE PARTS
6.5. TABLE of LUBRICANTS & FLUIDS
6.5.1. COOLANT
6.5.2. DIESEL FUEL
6.6. PRE-START INSPECTION &MAINTENANCE (EVERY 8 HOURS)
6.6.1. INSPECT THE ENGINE FOR LEAKS AND FOR LOOSE CONNECTIONS
6.6.2. CHECKING ENGINE OIL LEVEL
6.6.3. CHECKING COOLANT LEVEL
6.6.4. CHECKING FUEL LEVEL
6.6.5. CHECKING HYDRAULIC OIL LEVEL
6.6.6. CHECKING THE RUBBER TRACKS CONDITION
6.6.7. CHECKING THE DRIVE BELT TENSION
6.6.8. GREASING
6.7. WEEKLY (EVERY 50 HOURS) INSPECTION & MAINTENANCE
6.7.1. DRAINING THE FUEL TANK
6.7.2. CHECKING THE FUEL PIPES AND CLAMP BANDS
6.7.3. DRAINING THE FUEL TANK WATER AND SEDIMENT
6.7.4. CHECKING AND READJUSTING WEAR PADS OF TELESCOPIC ARM
6.7.5. CHECKING THE CLEARANCE OF INNER PLATES OF THE STABILIZERS
6.7.6. CHECKING THE ROPS/FOPS OPERATOR’S CABIN
6.7.7. CHECKING THE ELECTROLYTE LEVEL OF BATTERY
6.7.8. INSPECTING AND ADJUSTING TRACK TENSION
6.8. EVERY 250 HOURS INSPECTION & MAINTENANCE
6.8.1. REPLACING PILOT LINE FILTER
6.8.2. CHECKING RADIATOR HOSES AND CLAMP BANDS
6.8.3. CHECK INTAKE AIR LINE
6.9. EVERY 500 HOURS INSPECTION & MAINTENANCE
6.9.1. CHANGING ENGINE OIL
6.9.2. CHANGING ENGINE OIL FILTER
6.9.3. REPLACING FUEL FILTER ELEMENTS
6.9.4. CLEANING SEDIMENT IN THE FUEL TANK
6.9.5. CLEANING COOLING SYSTEM RADIATOR INTERIOR
6.9.6. REPLACING THE FAN BELT
6.9.7. REPLACING THE HYDRAULIC RETURN FILTER
6.9.8. REPLACING AIR-CONDITIONER FILTER
6.9.9. REPLACING WATER SEPARATOR FILTER
6.10. EVERY 1000 HOURS INSPECTION & MAINTENANCE
6.10.1. CHECKING AND ADJUSTING ENGINE VALVE CLEARANCE
6.10.2. CHANGING THE HYDRAULIC OIL AND THE SUCTION STRAINER
6.11. EVERY 1500 HOURS INSPECTION & MAINTENANCE
6.11.1. CHANGING OIL SEPARATOR ELEMENT
6.11.2. CHECKING & CLEANING PCV VALVE (POSITIVE CRANKCASE VENTILATION VALVE)
6.11.3. CHECKING INJECTION PRESSURE AT FUEL INJECTION NOZZLE
6.11.4. CHECKING EGR COOLER
6.12. EVERY 3000 HOURS INSPECTION & MAINTENANCE
6.13. ANNUAL INSPECTION & MAINTENANCE
6.13.1. CHECKING INTAKE AIR LINE
6.13.2. CHECKING EXHAUST MANIFOLD FOR CRACKS OR GAS LEAK AND FOR LOOSENESS OR DAMAGE
6.13.3. COOLANT
6.14. BIENNIAL INSPECTION & MAINTENANCE
6.15. CONTROLS TO BE PERFORMED WHEN NECESSARY
6.15.1. CHANGING AIR FILTER
6.15.2. BLEEDING THE FUEL SYSTEM
6.15.3. REPLACING FUSES
6.15.4. REPLACING BATTERY
6.15.5. DISCONNECTING BATTERY OR BATTERY CABLE
6.15.6. REPLACING LIGHT BULBS
7. SPECIFICATIONS
7.1. HMK 62 T WORKING RANGES & DIMENSIONS
7.2. LIFTING REGULATIONS AND SAFE WORKING LOADS (SWL)
7.2.1. LIFTING REGULATIONS
7.2.2. SAFE WORKING LOADS (LOADER)
7.2.3. SAFE WORKING LOADS (BACKHOE)
7.3. SOUND and VIBRATION
7.3.1. SOUND
7.3.2. VIBRATION
8. OPTIONAL EQUIPMENT
8.1. LOADER GROUP
8.1.1. MULTI PURPOSE BUCKET
8.1.2. GENERAL PURPOSE BUCKET
8.1.3. LEVELLING BLADE
8.1.4. FORK
8.1.5. HIGH FLOW HYDRAULIC LINE
8.2. BACKHOE GROUP
8.2.1. BUCKET
8.2.2. EXTENDABLE ARM (TELESCOPIC ARM)
8.2.3. HYDRAULIC BREAKER
8.2.4. STABILIZER RUBBER PAD
8.2.5. SWING LOCKING SYSTEM
8.2.6. DOUBLE ACTING BACKHOE LINE
9. APPENDIX
9.1. USAGE OF HAND SIGNALS
9.2. TABLE OF TORQUE VALUES FOR FASTENERS
9.3. COMMUNICATION INFORMATION
9.3.1. PLANTS AND AFTER SALES SERVICES