Hidromek Excavator HMK140W-3 HMK200W-3 Operation Maintenance Manual H237322401 EN

Description

Contents:
1. FOREWORD
2. SAFETY INFORMATION
3. GENERAL INFORMATION
3.1. DESCRIPTION AND INTENDED USE
3.2. CE MARKING AND DECLARATION OF CONFORMITY
3.3. CHARACTERISTICS OF THE MACHINE
3.4. BREAK-IN OPERATION
3.5. SPARE PARTS AND SERVICE
3.6. COPYRIGHT
4. DRIVING LICENSE
5. IDENTIFICATION PLATE
5.1. LOCATION OF THE MACHINE ID PLATE
5.2. ENGINE NAME PLATE POSITION
5.3. MAIN COMPONENTS PLATES
6. GENERAL PRECAUTIONS
6.1. OPERATORS MUST HAVE CERTAIN QUALIFICATIONS
6.2. OBSERVE ALL SAFETY RULES ON-SITE
6.3. INSTALL ALL GUARDS AND SAFETY DEVICES
6.4. WEAR PROTECTIVE CLOTHES AND SAFETY EQUIPMENT
6.5. MODIFICATIONS
6.6. BEFORE LEAVING THE MACHINE
6.7. USE HANDRAILS AND FOOTHOLDS TO GET ON/OFF THE MACHINE
6.8. DO NOT ALLOW FIRE NEAR FUEL AND OIL
6.9. HANDLE WITH CARE UNDER HIGH TEMPERATURE
6.10. DO NOT INHALE DUST CONTAINING ASBESTOS
6.11. PAY ATTENTION TO MOVING PARTS
6.12. MACHINE FIRE EXTINGUISHER AND FIRST-AID KIT
6.13. PROTECTION FROM FALLING OR FLYING OBJECTS
6.14. BEFORE WORKING IN THE VICINITY OF GAS LINES
6.15. CAUTION FOR OPTIONAL WORKING ATTACHMENT
6.16. DO NOT REMOVE FRONT ATTACHMENT OR COUNTERWEIGHT
6.17. CAUTION FOR POLYMERS AND ELASTOMERS
7. CAUTION DURING OPERATING
7.1. BEFORE STARTING THE ENGINE
7.2. AFTER STARTING THE ENGINE
7.3. HAND SIGNALS
7.4. TRANSPORTATION
7.5. BATTERY
7.6. TOWING
7.7. LIFTING OBJECTS
8. PRECAUTIONS FOR MAINTENANCE
8.1. BEFORE MAINTENANCE
8.2. DURING MAINTENANCE
9. ATTACHED POSITION OF SAFETY LABELS
9.1. ATTACHED POSITIONS
9.2. CONTENTS OF SAFETY DECAL
10. NAME OF EACH PART
10.1. LOCATION OF MAIN PARTS
10.2. DETAIL OF OPERATOR’S CAB
11. OPERATOR’S CAB
11.1. INSTRUMENT PANEL
11.2. MENU ITEMS
13.3. OPERA INSTRUMENT PANEL
11.3. MUSIC PLAYER
11.4. USB / AUX CONNECTIONS
11.5. EXTERNAL SOCKET (12V)
11.6. STARTER KEY
11.7. HOURMETER
11.8. CUP HOLDER / ASH TRAY
11.9. CONVENIENT STORAGE
11.10. CONVENIENT STORAGE BOX
11.11. SWITCHES
11.12. DOZER BLADE AND OUTRIGGER CONTROL LEVER
11.13. STEERING
11.14. SAFETY LOCKING DEVICE
11.15. ADJUSTING ARMREST HEIGHT
11.16. ARMREST ANGLE ADJUSTMENT
11.17. CONSOLE ANGLE ADJUSTING LEVERS
11.18. LEFT CONSOLE LIFTING LEVER
11.19. LEVERS
11.20. SWING LOCK
11.21. ACCELERATOR AND BRAKE PEDALS
11.22. FUSE / RELAY BOX
11.23. AUTOMATIC/MANUAL MODE SWITCH
11.24. BATTERY RELAY
11.25. HEATER AND AIR CONDITION
11.26. LIGHTER
11.27. BOTTLE HOLDER
11.28. COOL BOX
11.29. CONVENIENT STORAGE AND CONVENIENT STORAGE BOX
11.30. EMERGENCY EXIT
11.31. FIRST-AID KIT
11.32. FRONT WINDSHIELD
11.33. DOOR
11.34. DOOR LOCK MECHANISM
11.35. SIDE WINDOW
11.36. FIRE EXTINGUISHER (OPTIONAL)
11.37. FRONT AND REAR CURTAIN
11.38. SUNROOF
11.39. SUN SHADE
11.40. OPERATOR’S CAB INTERIOR LIGHTING
11.41. ADJUSTING MIRRORS
11.42. OPERATOR’S SEAT ADJUSTMENT
11.43. SEAT BELT
12. STARTING THE MACHINE
12.1. CHECK BEFORE STARTING THE ENGINE
12.2. STARTING THE ENGINE
12.3. WARM-UP OPERATION
12.4. OPERATING THE MACHINE
12.5. TRAVEL DIRECTION CONTROL
12.6. SWINGING THE MACHINE
12.7. OPERATING ATTACHMENTS
12.8. OPERATING DOZER BLADE AND OUTRIGGERS
12.9. CRUISE FUNCTION
12.10. PROHIBITIONS DURING OPERATION
12.11. CAUTIONS DURING OPERATION
12.12. CAUTIONS WHEN TRAVELING ON A SLOPE
12.13. ADDITIONAL WORKS USING HYDRAULIC EXCAVATORS
12.14. LIFTING
12.15. REPLACING THE BUCKET
12.16. CHECKS AFTER FINISHING WORK
12.17. STOPPING THE ENGINE
12.18. CHECK AFTER STOPPING THE ENGINE
12.19. LOCKING SYSTEM
13. TRANSPORTATION
13.1. LOADING AND UNLOADING
13.2. CAUTIONS ON LOADING
13.3. CAUTIONS ON TRANSPORTATION
13.4. LIFTING THE MACHINE
13.5. SEA TRANSPORT
14. HANDLING IN COLD WEATHER
14.1. PREPARATION FOR COLD WEATHER
14.2. CAUTIONS AFTER FINISHING WORK
14.3. HOT WEATHER
15. LONG TERM STORAGE
15.1. BEFORE LONG TERM STORAGE
15.2. DURING LONG TERM STORAGE
15.3. END OF THE LONG TERM STORAGE
15.4. INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION
16. TROUBLESHOOTING
16.1. WHEN TO SUSPECT A TROUBLE CASE
16.2. TOWING METHOD
16.3. TOWING HOLE FOR LIGHT OBJECTS
16.4. CAUTIONS UNDER SPECIAL CIRCUMSTANCES
16.5. ELECTRIC DISCHARGE
16.6. POOR BATTERY CHARGING
16.7. OVERHEATING
16.8. ABNORMAL (LOW) OIL PRESSURE
16.9. ENGINE
16.10. HYDRAULIC SYSTEM
16.11. ELECTRIC SYSTEM
16.12. OTHER TROUBLES
17. CAUTIONS IN MAINTENANCE
17.1.1.1. CHECK HOUR METER
17.1.1.2. HÄ°DROMEK GENUINE SPARE PARTS
17.1.1.3. WINDOW WASHER FLUID
17.1.1.4. OIL AND GREASE
17.1.1.5. KEEP THE MACHINE CLEAN
17.1.1.6. CAUTION ON HOT OIL AND WATER
17.1.1.7. CHECK FILTER
17.1.1.8. CAUTION WHEN ADDING OIL
17.1.1.9. KEEP CONTAMINATION AWAY
17.1.1.10. ATTACH WARNING TAG
17.1.1.11. OBSERVE ALL WARNINGS AND CAUTIONS
17.1.1.12. CAUTION WHEN WELDING
17.1.1.13. CAUTION ON FIRE
17.1.1.14. CLEANING MACHINED SURFACES
17.1.1.15. CAUTION WHEN WASHING THE MACHINE
17.1.1.16. CHECK BEFORE AND AFTER WORKING
17.1.1.17. CAUTION DURING WORK IN DUSTY CONDITIONS
17.1.1.18. NEVER MIX HYDRAULIC OILS
18. GENERAL MAINTENANCE
18.1. OIL, FUEL AND COOLANT
18.2. ELECTRONIC PARTS
18.3. HYDRAULIC UNITS
19. CONSUMABLE PARTS
20. FUEL AND LUBRICATION USAGE ACCORDING TO TEMPERATURE
20.1. FUEL, COOLANT AND LUBRICATION
20.2. RECOMMENDED LUBRICATION OIL
20.3. RECOMMENDED FUEL
20.4. COOLANT
21. PERIODIC REPLACEMENT OF MAIN PARTS
22. INSPECTION AND MAINTENANCE LIST
22.1. MAINTENANCE LIST ACCORDING TO SERVICE INTERVAL
23. PERIODIC INSPECTION AND MAINTENANCE
23.1. EVERY 10 HOURS (BEFORE STARTING)
23.2. EVERY 50 HOURS (WEEKLY SERVICE)
23.3. FIRST 250 HOURS
23.4. EVERY 250 HOURS (MONTHLY SERVICE)
23.5. EVERY 250 HOURS HYDRAULIC BREAKER HOURS
23.6. EVERY 500 HOURS (3 MONTHS SERVICE)
23.7. EVERY 1000 HOURS (6 MONTHS SERVICE)
23.8. EVERY 2000 HOURS (ANNUALLY) SERVICE
23.9. EVERY TWO YEARS
23.10. WHEN REQUIRED
24. SPECIFICATIONS
24.1. TECHNICAL SPECIFICATIONS OF HMK 140 W-3
24.2. TECHNICAL SPECIFICATIONS OF HMK 200 W-3
25. GENERAL PRECAUTIONS
25.1. SAFETY
25.2. CAUTION WHEN FITTING THE WORKING EQUIPMENT
25.3. SELECTION OF ATTACHMENT
25.4. PROTECTION AGAINST FALLING OR FLYING OBJECTS (FOPS)
25.5. PROTECTION AGAINST TIPPING AND ROLLING OVER
26. HANDLING TIRES
26.1. TIRE CHANGING PROCEDURE
26.2. TIRE ROTATION
27. HYDRAULIC BREAKERS
27.1. MAINLY AVAILABLE WORKS
27.2. INCORRECT METHODS
27.3. ADJUSTMENT FOR HYDRAULIC BREAKER
27.4. MAINTENANCE FOR HYDRAULIC BREAKER
28. QUICK COUPLING ATTACHMENT
28.1. MOUNTING THE BUCKET
28.2. DISMOUNTING THE BUCKET
29. OPTIONAL ATTACHMENT-2 SETTINGS
29.1. OPTIONAL ATTACHMENT-2 CURRENT SETTINGS
29.2. OP.ATTACHMENT-2 ENGINE SPEED SETTINGS
29.3. SELECTED ATTACHMENT
29.4. POSITIONING 3-WAY BALL VALVE
29.5. ADDITIONAL HYDRAULIC LINE (OPTIONAL)
30. CONTACTS
30.1. FACTORY AND SERVICE DEPARTMENT
31. ALPHABETICAL INDEX
31. NOTES