Hidromek Excavator HMK140W-3B HMK200W-3B Operation Maintenance Manual H237323401 EN

Description

Contents:
1. FOREWORD
2. SAFETY INFORMATION
3. GENERAL INFORMATION
3.1. DESCRIPTION AND INTENDED USE
3.2. CE MARKING AND DECLARATION OF CONFORMITY
3.3. CHARACTERISTICS OF THE MACHINE
3.4. BREAK-IN OPERATION
3.5. SPARE PARTS AND SERVICE
3.6. COPYRIGHT
4. DRIVING LICENSE
5. IDENTIFICATION PLATE
5.1. LOCATION OF THE MACHINE ID PLATE
5.2. ENGINE NAME PLATE POSITION
5.3. MAIN COMPONENTS PLATES
6. GENERAL CAUTION
6.1. OPERATORS MUST HAVE CERTAIN QUALIFICATIONS
6.2. OBSERVE ALL SAFETY RULES ON-SITE
6.3. INSTALL ALL GUARDS AND SAFETY DEVICES
6.4. WEAR PROTECTIVE CLOTHES AND SAFETY EQUIPMENT
6.5. MODIFICATIONS
6.6. BEFORE LEAVING THE MACHINE
6.7. USE HANDRAILS AND FOOTHOLDS TO GET ON/OFF THE MACHINE
6.8. DO NOT ALLOW FIRE NEAR FUEL AND OIL
6.9. HANDLE WITH CARE UNDER HIGH TEMPERATURE
6.10. DO NOT INHALE DUST CONTAINING ASBESTOS
6.11. PAY ATTENTION TO MOVING PARTS
6.12. MACHINE FIRE EXTINGUISHER AND FIRST-AID KIT
6.13. PROTECTION FROM FALLING OR FLYING MATERIALS
6.14. BEFORE WORKING IN THE VICINITY OF GAS LINES
6.15. CAUTION FOR OPTIONAL WORKING ATTACHMENT
6.16. DO NOT REMOVE FRONT ATTACHMENT OR COUNTERWEIGHT
6.17. CAUTION FOR POLYMERS AND ELASTOMERS
7. CAUTION DURING OPERATING
7.1. BEFORE STARTING THE ENGINE
7.2. AFTER STARTING THE ENGINE
7.3. HAND SIGNALS
7.4. TRANSPORTATION
7.5. BATTERY
7.6. TOWING
7.7. LIFTING OBJECTS
8. CAUTION ON MAINTENANCE
8.1. BEFORE MAINTENANCE
8.2. UNDER MAINTENANCE
9. ATTACHED POSITIONS SAFETY LABEL
9.1. ATTACHED POSITIONS
9.2. CONTENTS OF SAFETY DECAL
10. NAME OF EACH PART
10.1. LOCATION OF MAIN PARTS
10.2. DETAIL OF OPERATOR’S CAB
11. OPERATOR’S CAB
11.1. INSTRUMENT PANEL
11.2. MENU ITEMS
11.3. OPERA INSTRUMENT PANEL
11.3. MUSIC PLAYER
11.4. USB / AUX CONNECTIONS
11.5. EXTERNAL SOCKET (12V)
11.6. STARTER KEY
11.7. HOURMETER
11.8. CUP HOLDER / ASH TRAY
11.9. CONVENIENT STORAGE
11.10. CONVENIENT STORAGE BOX
11.11. SWITCHES
11.12. DOZER BLADE AND OUTRIGGER CONTROL LEVER
11.13. STEERING
11.14. SAFETY LOCKING DEVICE
11.15. ADJUSTING ARMREST HEIGHT
11.16. ARMREST ANGLE ADJUSTMENT
11.17. CONSOLE ANGLE ADJUSTING LEVERS
11.18. LEFT CONSOLE LIFTING LEVER
11.19. LEVERS
1.1.
11.20. SWING LOCK
11.21. ACCELERATOR AND BRAKE PEDALS
11.22. FUSE / RELAY BOX
11.23. AUTOMATIC/MANUAL MODE SWITCH
11.24. BATTERY RELAY
11.25. HEATER AND AIR CONDITION
11.26. LIGHTER
11.27. BOTTLE HOLDER
11.28. COOL BOX
11.29. CONVENIENT STORAGE AND CONVENIENT STORAGE BOX
11.30. EMERGENCY EXIT
11.31. FIRST-AID KIT
11.32. FRONT WINDSHIELD
11.33. DOOR
11.34. DOOR LOCK MECHANISM
11.35. SIDE WINDOW
11.36. FIRE EXTINGUISHER (OPTIONAL)
11.37. FRONT AND REAR CURTAIN
11.38. SUNROOF
11.39. SUN SHADE
11.40. OPERATOR’S CAB INTERIOR LIGHTING
11.41. ADJUSTING MIRRORS
11.42. OPERATOR’S SEAT ADJUSTMENT
11.43. SEAT BELT
12. STARTING THE MACHINE
12.1. CHECK BEFORE STARTING THE ENGINE
12.2. STARTING THE ENGINE
12.3. WARM-UP OPERATION
12.4. DIESEL PARTICULATE DIFFUSER (DPD)
12.5. OPERATING THE ENGINES EQUIPPED WITH DPD
12.6. OPERATING THE MACHINE
12.7. TRAVEL DIRECTION CONTROL
12.8. SWINGING THE MACHINE
12.9. OPERATING ATTACHMENTS
12.10. OPERATING DOZER BLADE AND OUTRIGGERS
12.11. CRUISE FUNCTION
12.12. PROHIBITIONS DURING OPERATION
12.13. CAUTIONS DURING OPERATION
12.14. CAUTIONS WHEN TRAVELING ON A SLOPE
12.15. ADDITIONAL WORKS USING HYDRAULIC EXCAVATORS
12.16. LIFTING
12.17. REPLACING THE BUCKET
12.18. CHECKS AFTER FINISHING WORK
12.19. STOPPING THE ENGINE
12.20. CHECK AFTER STOPPING THE ENGINE
12.21. LOCKING SYSTEM
13. TRANSPORTATION
13.1. LOADING AND UNLOADING
13.2. CAUTIONS ON LOADING
13.3. CAUTIONS ON TRANSPORTATION
13.4. LIFTING THE MACHINE
13.5. SEA TRANSPORT
14. HANDLING IN COLD WEATHER
14.1. PREPARATION FOR COLD WEATHER
14.2. CAUTIONS AFTER FINISHING WORK
14.3. HOT WEATHER
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15. LONG TERM STORAGE
15.1. BEFORE LONG TERM STORAGE
15.2. DURING LONG TERM STORAGE
15.3. END OF THE LONG TERM STORAGE
15.4. INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION
16. TROUBLESHOOTING
16.1. WHEN TO SUSPECT A TROUBLE CASE
16.2. TOWING METHOD
16.3. TOWING HOLE FOR LIGHT OBJECTS
16.4. CAUTIONS UNDER SPECIAL CIRCUMSTANCES
16.5. ELECTRIC DISCHARGE
16.6. POOR BATTERY CHARGING
16.7. OVERHEATING
16.8. ABNORMAL (LOW) OIL PRESSURE
16.9. ENGINE
16.10. HYDRAULIC SYSTEM
16.11. ELECTRIC SYSTEM
16.12. OTHER TROUBLES
17. CAUTIONS IN MAINTENANCE
17.1.1.1. CHECK HOUR METER
17.1.1.2. HÄ°DROMEK GENUINE SPARE PARTS
17.1.1.3. WINDOW WASHER FLUID
17.1.1.4. OIL AND GREASE
17.1.1.5. KEEP THE MACHINE CLEAN
17.1.1.6. CAUTION ON HOT OIL AND WATER
17.1.1.7. CHECK FILTER
17.1.1.8. CAUTION WHEN ADDING OIL
17.1.1.9. KEEP CONTAMINATION AWAY
17.1.1.10. ATTACH WARNING TAG
17.1.1.11. OBSERVE ALL WARNINGS AND CAUTIONS
17.1.1.12. CAUTION WHEN WELDING
17.1.1.13. CAUTION ON FIRE
17.1.1.14. CLEANING MACHINED SURFACES
17.1.1.15. CAUTION WHEN WASHING THE MACHINE
17.1.1.16. CHECK BEFORE AND AFTER WORKING
17.1.1.17. CAUTION DURING WORK IN DUSTY CONDITIONS
17.1.1.18. NEVER MIX HYDRAULIC OILS
18. GENERAL MAINTENANCE
18.1. OIL, FUEL AND COOLANT
18.2. ELECTRONIC PARTS
18.3. HYDRAULIC UNITS
19. FUEL AND LUBRICATION USAGE ACCORDING TO TEMPERATURE
19.1. FUEL, COOLANT AND LUBRICATION
19.2. RECOMMENDED LUBRICATION OIL
19.3. RECOMMENDED FUEL
19.4. COOLANT
20. PERIODIC REPLACEMENT OF MAIN PARTS
21. INSPECTION AND MAINTENANCE LIST
21.1. MAINTENANCE LIST ACCORDING TO SERVICE INTERVAL
22. PERIODIC INSPECTION AND MAINTENANCE
22.1. EVERY 10 HOURS (BEFORE STARTING)
22.2. EVERY 50 HOURS (WEEKLY SERVICE)
22.3. FIRST 250 HOURS
22.4. EVERY 250 HOURS (MONTHLY SERVICE)
22.5. EVERY 250 HOURS HYDRAULIC BREAKER HOURS
22.6. EVERY 500 HOURS (3 MONTHS SERVICE)
22.7. EVERY 1000 HOURS (6 MONTHS SERVICE)
22.8. EVERY 2000 HOURS(ANNUALLY) SERVICE
22.9. EVERY TWO YEARS OF SERVICE
22.10. WHEN REQUIRED
23. SPECIFICATIONS
23.1. TECHNICAL SPECIFICATIONS OF HMK 140 W-3B
23.2. TECHNICAL SPECIFICATIONS OF HMK 200 W-3B
24. GENERAL PRECAUTIONS
24.1. SAFETY
24.2. CAUTION WHEN FITTING THE WORKING EQUIPMENT
24.3. SELECTION OF ATTACHMENT
24.4. PROTECTION AGAINST FALLING OR FLYING OBJECTS (FOPS)
24.5. PROTECTION AGAINST TIPPING AND ROLLING OVER
25. HANDLING TIRES
25.1. TIRE CHANGING PROCEDURE
25.2. TIRE ROTATION
26. HYDRAULIC BREAKER
26.1. MAINLY AVAILABLE WORKS
26.2. INCORRECT METHODS
26.3. ADJUSTMENT FOR BREAKER
1.1.
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26.4. MAINTENANCE FOR HYDRAULIC BREAKER
27. QUICK COUPLING ATTACHMENT
27.1. MOUNTING THE BUCKET
27.2. DISMOUNTING THE BUCKET
28. OPTIONAL ATTACHMENT-2 SETTINGS
28.1. OPTIONAL ATTACHMENT-2 CURRENT SETTINGS
28.2. OP.ATTACHMENT-2 ENGINE SPEED SETTINGS
28.3. SELECTED ATTACHMENT
28.4. POSITIONING 3-WAY BALL VALVE
28.5. ADDITIONAL HYDRAULIC LINE (OPTIONAL)
29. CONTACTS
29.1. FACTORY AND SERVICE DEPARTMENT
30. ALPHABETICAL INDEX
30. NOTES