Hidromek Motor Grader HMK600MG-5 Stage 5 Operation Manual R60015401 2026

Description

Contents:
1. INTRODUCTION
1.1. GENERAL INFORMATION
1.2. CE, UKCA MARKING, DECLARATION OF CONFORMITY AND EMC DIRECTIVE
1.3. BEFORE STARTING OPERATION AND MAINTENANCE
1.4. INTENDED USE OF MACHINE
1.5. DIRECTIONS OF MACHINE
1.6. SAFETY INFORMATION
1.7. “CORRECT” AND “WRONG” MARKINGS IN SOME FIGURES
1.8. COPYRIGHT
1.9. DRIVING LICENSE
1.10. SPARE PARTS ORDERING PROCEDURE
1.11. LOCATION OF MACHINE AND ENGINE ID PLATES
1.12. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR INFORMATION
2. WORK SAFETY
2.1. LOCATIONS OF WARNING LABELS AND DECALS
2.2. CONTENTS OF WARNING LABELS AND DECALS
2.3. GENERAL PRECAUTIONS
2.3.1. OPERATORS MUST HAVE CERTAIN QUALIFICATIONS
2.3.2. OBSERVE ALL SAFETY RULES ON-SITE
2.3.3. HANDLING ELECTRIC ACCESSORIES
2.3.4. PRECAUTIONS WHEN GETTING IN OR OUT OF OPERATOR’S CAB
2.3.5. USE TIGHT-FITTING CLOTHES AND PROTECTIVE EQUIPMENT
2.3.6. KEEP FIRE EXTINGUISHER AND FIRST AID KIT INSIDE OPERATOR’S CAB
2.3.7. IN CASE OF PROBLEM
2.3.8. FIRE PREVENTION
2.3.9. PAY ATTENTION TO HOT FLUID
2.3.10. DO NOT INHALE DUST CONTAINING ASBESTOS
2.3.11. PAY ATTENTION TO MOVING PARTS
2.3.12. PROTECTION FROM FALLING OR FLYING OBJECTS
2.3.13. WHEN LEAVING THE MACHINE
2.3.14. EMERGENCY EXIT FROM OPERATOR’S CAB
2.3.15. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
2.3.16. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
2.3.17. CLEANING OPERATOR’S CAB WINDOWS
2.3.18. PRECAUTIONS WHEN STANDING UP FROM OPERATOR’S SEAT
2.3.19. BEWARE OF ARTICULATING PORTION
2.3.20. PRECAUTIONS WHEN RUNNING ENGINE INDOORS
2.3.21. VENTILATE INDOORS
2.3.22. WELDING PRECAUTIONS
2.3.23. CALIFORNIA PROPOSITION 65
2.3.24. READ OPERATION AND MAINTENANCE MANUAL
2.3.25. SIGNALS OF SIGNALMAN
2.3.26. MAKE SURE WORK SITE IS SAFE
2.3.27. FUELING
2.3.28. DO NOT MODIFY THE ENGINE
2.3.29. UNAUTHORIZED MODIFICATIONS
2.3.30. PRECAUTIONS FOR POLYMERS AND ELASTOMERS
2.4. PRECAUTIONS BEFORE OPERATION
2.4.1. TRAVELING ON SLOPES
2.4.2. UNEXPECTED ENGINE SHUTDOWN
2.4.3. BEFORE WORKING IN THE VICINITY OF GAS LINES
2.4.4. PRECAUTIONS FOR OPTIONAL WORKING ATTACHMENTS
2.4.5. PREVENT FIRE
2.4.6. KEEP FLAMMABLE MATERIAL AWAY FROM THE ENGINE
2.4.7. KEEP MIRRORS AND WINDOWS CLEAN
2.4.8. CHECK AROUND THE OPERATOR’S SEAT
2.4.9. SIGNAL BEFORE STARTING THE ENGINE
2.5. PRECAUTIONS DURING OPERATION
2.5.1. RECOMMENDATIONS FOR WARMING UP THE ENGINE
2.5.2. DO NOT TURN OFF THE ENGINE WHILE THE MACHINE IS RUNNING
2.5.3. BE ALERT WHILE OPERATING
2.5.4. NEVER APPROACH A HIGH VOLTAGE LINE
2.6. PRECAUTIONS WHILE DRIVING ON ROADS
2.7. PRECAUTIONS AFTER OPERATION
2.8. PRECAUTIONS DURING SERVICE AND MAINTENANCE
2.8.1. HANG A WARNING TAG
2.8.2. DO NOT SMOKE
2.8.3. WASTE DISPOSAL
2.8.4. PRESSURIZED AIR
2.8.5. HIGH-PRESSURE OIL WARNING
2.8.6. INFLATING TIRES
2.8.7. PRECAUTIONS RELATED TO BATTERY AND ELECTRICAL SYSTEM
2.8.8. KEEP THE MACHINE CLEAN
2.9. GETTING ON AND OFF THE MACHINE
3. KNOW YOUR MOTOR GRADER
3.1. MAIN COMPONENTS AND PARTS
3.2. OPERATOR’S CAB
3.3. STEERING COLUMN
3.3.1. STEERING WHEEL
3.3.2. STEERING COLUMN TILT PEDAL
3.3.3. TURN SIGNAL / HIGH-LOW BEAM LEVER
3.4. INSTRUMENT PANEL
3.4.1. HYDRAULIC OIL TEMPERATURE
3.4.2. SPEEDOMETER
3.4.3. FUEL LEVEL
3.4.4. ARTICULATION GAUGE
3.4.5. ENGINE SPEED
3.4.6. ENGINE COOLANT TEMPERATURE
3.4.7. AIR PRESSURE LEVEL
3.4.8. “STEER BY CONTROL LEVER” WARNING LIGHT
3.4.9. “CRUISE CONTROL” WARNING LIGHT
3.4.10. “REGENERATION ACTIVE” WARNING LIGHT
3.4.11. “PRE-HEATING” WARNING LIGHT
3.4.12. FAILURE WARNING LIGHT
3.4.13. “STOP ENGINE” WARNING LIGHT
3.4.14. “CHECK ENGINE” WARNING LIGHT
3.4.15. “ENGINE OIL PRESSURE LOW” WARNING LIGHT
3.4.16. “BATTERY IS NOT CHARGING” WARNING LIGHT
3.4.17. “TRANSMISSION OIL TEMPERATURE HIGH” WARNING LIGHT
3.4.18. “DEFECTIVE EMERGENCY STEERING SYSTEM” WARNING LIGHT
3.4.19. “FRONT GLASS DEFROSTER” WARNING LIGHT
3.4.20. “REAR GLASS DEFROSTER” WARNING LIGHT
3.4.21. “MIRROR DEFROSTER” WARNING LIGHT
3.4.22. “DPF REGENERATION” WARNING LIGHT
3.4.23. “BLADE CYLINDER FLOATING IS ACTIVE” WARNING LIGHT
3.4.24. “BLADE SPEED” INDICATOR
3.4.25. “BLADE ACCUMULATOR IS ACTIVE” WARNING LIGHT
3.4.26. LIM WARNING LIGHT
3.4.27. “LOW BEAM OR HIGH BEAM” WARNING LIGHT
3.4.28. “PARKING BRAKE” WARNING LIGHT
3.4.29. “FASTEN YOUR SEAT BELT!” WARNING LIGHT
3.4.30. “LEFT TURN SIGNAL” WARNING LIGHT
3.4.31. “RIGHT TURN SIGNAL” WARNING LIGHT
3.4.32. FORWARD (F) / NEUTRAL (N) / REVERSE (R)
3.4.33. ACTIVE GEAR INDICATOR
3.4.34. “AIR CONDITIONER” WARNING LIGHT
3.4.35. SET TEMPERATURE (INSIDE THE OPERATOR’S CAB)
3.4.36. FAN BLOWER SPEED
3.4.37. “AIR RECIRCULATION” WARNING LIGHT
3.4.38. ACTIVE FOLDER NAME
3.4.39. “USB CONNECTED” WARNING LIGHT
3.4.40. CURRENT SONGS INFORMATION
3.4.41. DURATION OF THE CURRENT SONG
3.4.42. CHRONOMETER
3.4.43. DAILY KM COUNTER (TRIP)
3.4.44. CLOCK
3.4.45. THERMOMETER (AMBIENT TEMPERATURE)
3.4.46. DIGITAL HOUR METER
3.4.47. KM COUNTER
3.4.48. RADIO FREQUENCY
3.4.49. SOUND LEVEL INDICATOR
3.4.50. FAVORITE RADIO STATIONS LIST
3.4.51. “AUX CONNECTED” WARNING LIGHT
3.4.52. AUX SOUND LEVEL INDICATOR
3.4.53. DIESEL EXHAUST FLUID (DEF) (AdBlue®) LEVEL GAUGE
3.4.54. “MACHINE MODE” WARNING LIGHT
3.4.55. “DIFFERENTIAL LOCK” WARNING LIGHT
3.5. MENU CONTENTS
3.6. SIDE CONTROL PANEL
3.6.1. WIPER SWITCHES
3.6.2. OPERA INSTRUMENT PANEL
3.6.3. SWITCHES (BUTTONS)
3.6.4. EXTERNAL SOCKET (12V) / LIGHTER
3.6.5. USB / AUX INLET
3.6.6. MIRROR ADJUSTMENT LEVER
3.7. STARTER SWITCH
3.8. SHIFTING GEARS
3.8.1. CHANGING MACHINE TRAVEL DIRECTION
3.9. ACCELERATOR PEDAL
3.10. BRAKE PEDAL
3.11. INCHING PEDAL
3.12. CRUISE CONTROL
3.12.1. ENABLING CRUISE CONTROL
3.12.2. DISABLING CRUISE CONTROL
3.12.3. CRUISE CONTROL MODES
3.13. JOYSTICKS
3.13.1. JOYSTICK FUNCTIONS
3.13.2. FUNCTIONS OF JOYSTICK BUTTONS
3.14. OPTIONAL ATTACHMENT CONTROL LEVERS
3.14.1. RIPER CONTROL LEVER
3.14.2. FRONT BLADE CONTROL LEVER
3.15. OPERATOR’S SEAT
3.16. ADJUSTING SEAT BELT
3.16.1. FASTENING AND REMOVING BELT
3.17. ADJUSTING CONSOLE HEIGHT
3.18. ADJUSTING CONSOLE FORE-AFT POSITION
3.19. LEFT CONSOLE LIFTING LEVER
3.20. ARTICULATION LOCK PIN
3.21. EMERGENCY EXIT
3.22. FIRST AID KIT
3.23. WINDOW WASHER FILLER CAP
3.24. STORAGE COMPARTMENT
3.25. SCREENS
3.26. SIDE WINDOWS
3.27. DOOR
3.28. DOOR FIXING MECHANISM
3.29. FIRE EXTINGUISHER (if equipped)
3.30. BATTERY SWITCH
4. OPERATION
4.1. NEW MACHINE BREAK-IN
4.2. IF MACHINE HAS PROBLEM
4.3. PRE-START INSPECTION
4.3.1. PRECAUTIONS FOR INSPECTION
4.3.2. PRE-START INSPECTION LIST
4.4. BEFORE STARTING ENGINE
4.4.1. CHECKING EMERGENCY STEERING SYSTEM
4.5. STARTING ENGINE
4.6. AFTER STARTING ENGINE
4.7. BEFORE MOVING THE MACHINE
4.8. MOVING THE MACHINE
4.9. CHANGING SPEED
4.10. OPERATING ON SLOPES
4.11. OPERATING ON ROUGH TERRAIN
4.12. OPERATING ON SNOW AND ICE
4.13. STOPPING MACHINE
4.14. PARKING THE MACHINE
4.15. PRECAUTIONS FOR USING ATTACHMENT CONTROLS
4.16. EXHAUST EMISSION SYSTEM
4.16.1. WARNING STRATEGY OF THE SCR SYSTEM
4.16.2. REGENERATION
4.16.3. EXHAUST EMISSION SYSTEM WARNINGS
4.17. OPERATING ADJUSTMENTS
4.17.1. BLADE ANGLE
4.17.2. BLADE TILT
4.17.3. SCARIFIER DIGGING ANGLE (if equipped)
4.17.4. SCARIFIER PENETRATION (if equipped)
4.17.5. SCARIFIER LINK LENGTH (if equipped)
4.17.6. RIPPERS AND TEETH OF REAR MOUNTED RIPPER ATTACHMENT (if equipped)
4.17.7. RIPPER INSTALLATION FACING UPWARDS (if equipped)
4.17.8. RIPPER TOOTH POSITION (if equipped)
4.17.9. CENTERSHIFT BRACKET
4.17.10. HIGH BANK CUTTING – LEFT SIDE
4.18. OPERATING TECHNIQUES
4.18.1. MANEUVERING
4.18.2. LEVELING
4.18.3. “V” DITCHING
4.18.4. PULVERIZING
4.18.5. REPAIRING GRAVEL ROADS
4.18.6. MIXING
4.18.7. SPREADING
4.18.8. HIGH BANK CUTTING
4.18.9. SNOW REMOVAL
4.18.10. RIPPER OPERATION (if equipped)
4.18.11. ARTICULATION (FRONT END OFF-SETTING)
4.19. PREPARATION FOR A TRIP
4.19.1. INSPECTION BEFORE STARTING TRIP
4.19.2. PRECAUTIONS WHILE TRAVELING
4.19.3. INSPECTION AT THE END OF THE TRIP
4.19.4. TOWING THE MACHINE
4.20. TRANSPORTATION
4.21. LIFTING THE MACHINE WITH CRANE
4.21.1. LIFTING PROCEDURE
4.21.2. LIFTING POINTS
4.22. SPECIAL SITUATIONS
4.22.1. OPERATING IN COLD WEATHER
4.22.2. OPERATING IN HOT WEATHER
4.22.3. OPERATING IN EXTREMELY DUSTY CONDITIONS
4.23. LONG TERM STORAGE OF MACHINE
4.23.1. STORING FOR ONE MONTH
4.23.2. BEFORE LONG TERM STORAGE
4.23.3. DURING STORAGE
4.23.4. AFTER STORAGE
4.24. INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION
5. MAINTENANCE
5.1. GENERAL INSTRUCTIONS
5.2. PERIODICAL REPLACEMENT OF SAFETY- RELATED PARTS
5.3. PERIODIC INSPECTION OF SERVICE BRAKES
5.4. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
5.5. PERIODICAL INSPECTION AND MAINTENANCE LIST
5.6. OIL, FUEL, COOLANT
5.6.1. LUBRICANTS AND ANTIFREEZE
5.6.2. LUBRICATION CHART
5.6.3. OIL PROPERTIES
5.6.4. FUEL PROPERTIES
5.6.5. PROPERTIES OF COOLANT
5.6.6. DIESEL EXHAUST FLUID (ADBLUE®)
5.7. CHECKS BEFORE STARTING
5.7.1. WALK AROUND INSPECTION TO BE CONDUCTED BEFORE STARTING ENGINE
5.7.2. INSPECTION TO BE CONDUCTED BEFORE STARTING ENGINE
5.7.3. INSPECTIONS AND OPERATIONS AFTER STARTING ENGINE
5.8. EVERY 10 HOURS OR DAILY MAINTENANCE
5.8.1. CHECKING ENGINE COOLANT LEVEL
5.8.2. CHECKING ENGINE OIL LEVEL
5.8.3. CHECKING TRANSMISSION OIL LEVEL, ADDING OIL IF NECESSARY
5.8.4. CHECKING FUEL LEVEL
5.8.5. CHECKING DIESEL EXHAUST FLUID (DEF) (ADBLUE®) LEVEL AND SUPPLYING IF REQUIRED
5.8.6. CHECKING INFLATION PRESSURE OF TIRES
5.8.7. CHECKING BRAKE PEDALS
5.8.8. CHECKING STEERING WHEEL
5.8.9. CHECKING ATTACHMENTS
5.8.10. DRAINING WATER AND SEDIMENT FROM AIR TANK
5.8.11. DRAINING WATER AND SEDIMENT FROM FUEL FILTERS
5.8.12. GREASING SLIDING SURFACES OF CIRCLE AND WEAR SHOES
5.8.13. GREASING CIRCLE GEAR AND PINION GEAR
5.8.14. CHECKING FOR FLUID LEAKAGE ON ENGINE
5.9. INITIAL 50 HOUR MAINTENANCE
5.10. EVERY 50 HOURS OR WEEKLY MAINTENANCE
5.10.1. CHECKING HYDRAULIC TANK OIL LEVEL, ADDING IF REQUIRED
5.10.2. DRAIN WATER AND SEDIMENT FROM FUEL TANK
5.10.3. CHECKING BLADE GUIDE SHOES AND REPLACING WHEN NECESSARY
5.10.4. GREASING HYDRAULIC PUMP UNIVERSAL JOINT
5.11. EVERY 250 HOUR OR MONTHLY MAINTENANCE
5.11.1. CHECKING BATTERY ELECTROLYTE LEVEL
5.11.2. CHECKING ALTERNATOR AND AIR CONDITIONER COMPRESSOR BELT TENSION
5.11.3. GREASING ARTICULATION LOCK PIN
5.11.4. GREASING STEERING CYLINDER JOINTS
5.11.5. CHECKING FOR LOOSE WHEEL HUB NUTS, TIGHTENING IF NECESSARY
5.11.6. CLEANING AIR CONDITIONER FILTER ELEMENTS, CHANGING IF REQUIRED
5.11.7. CLEANING AND REPLACING FUEL TANK BREATHER ELEMENT
5.11.8. CLEANING REAR AXLE BREATHERS
5.11.9. CLEANING TRANSMISSION BREATHER ELEMENT
5.11.10. TESTING SERVICE BRAKE
5.11.11. TESTING PARKING BRAKE
5.11.12. TESTING EMERGENCY STEERING SYSTEM
5.11.13. CHECKING AND ADJUSTING CLEARANCE BETWEEN CIRCLE GEAR, DRAWBAR AND GUIDE SHOES
5.12. EVERY 500 HOURS OR 3 MONTHS MAINTENANCE
5.12.1. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
5.12.2. REPLACING FUEL PRE-FILTER ELEMENTS
5.12.3. CHANGING MAIN FUEL FILTER ELEMENT
5.12.4. CHECKING REAR AXLE OIL LEVEL AND ADDING IF REQUIRED
5.12.5. CHECKING OIL LEVEL IN TANDEM CASES
5.12.6. CHECKING OIL LEVEL IN CIRCLE REVERSE GEAR CASE
5.12.7. GREASING FRONT AXLE CENTER PIN, KNUCKLES AND TIE RODS
5.12.8. GREASING FRONT AXLE LEANING CYLINDER AND LINKAGE
5.12.9. GREASING DRAWBAR BALL JOINT
5.12.10. GREASING SCARIFIER LIFT CYLINDER AND LINKS (if equipped)
5.12.11. GREASING BLADE LIFT CYLINDERS
5.12.12. GREASING BLADE CROSSBAR AND LOCK CYLINDER
5.12.13. GREASING CIRCLE CENTERSHIFT CYLINDER, BLADE GUIDE BRACKETS AND BLADE TIP CYLINDERS
5.12.14. GREASING REAR MOUNTED RIPPER JOINTS (if equipped)
5.12.15. GREASING ARTICULATION CYLINDERS
5.12.16. CLEANING AIR CONDITIONER CONDENSER
5.12.17. CLEANING AND INSPECTING RADIATOR FINS
5.12.18. CHANGING HYDRAULIC TANK BREATHER ELEMENT
5.13. EVERY 1000 HOURS OR 6 MONTHS MAINTENANCE
5.13.1. CHANGING HYDRAULIC TANK RETURN AND DRAIN FILTER ELEMENTS
5.13.2. CHECKING BALL JOINTS OF ATTACHMENTS FOR CLEARANCE
5.13.3. GREASING BLADE SIDESHIFT CYLINDER
5.13.4. CHECKING THE TURBOCHARGER COMPRESSOR WHEEL CLEARANCE
5.13.5. CHECKING AIR DRIER IN COMPRESSED AIR SYSTEM
5.14. EVERY 2000 HOURS OR ANNUAL MAINTENANCE
5.14.1. CHANGING TRANSMISSION OIL AND CLEANING OIL STRAINER
5.14.2. CHANGING TRANSMISSION OIL FILTER
5.14.3. CHANGING OIL IN TANDEM DRIVE CASES
5.14.4. CHANGING REAR AXLE OIL AND CLEANING THE OIL STRAINER
5.14.5. CHANGING OIL IN CIRCLE GEAR REVERSE CASE
5.14.6. CHANGING OIL IN HYDRAULIC TANK AND CLEANING OR CHANGING SUCTION STRAINER
5.14.7. INSPECTION OF BLADE SLIP CLUTCH (if equipped)
5.14.8. CHECKING FRONT GEOMETRY (TOE- IN) AND ADJUSTING IF NECESSARY
5.14.9. CHANGING GREASE IN FRONT AXLE BEARING
5.14.10. REPLACING AIR DRIER IN COMPRESSED AIR SYSTEM
5.15. EVERY 2 YEAR MAINTENANCE
5.15.1. CHANGING COOLANT AND CLEANING INSIDE OF COOLING SYSTEM
5.15.2. REPLACING ADBLUE®/DEF FILTER
5.16. MAINTENANCE TO BE MADE WHEN REQUIRED
5.16.1. FILLING FUEL (FUEL TRANSFER PUMP)
5.16.2. INFLATING TIRES
5.16.3. REPLACING AIR CLEANER INNER AND OUTER ELEMENTS
5.16.4. CLEANING AIR PRE-CLEANER
5.16.5. BLEEDING AIR FROM FUEL SYSTEM
5.16.6. DRAINING WATER AND SEDIMENT FROM CHASSIS FILTER, CHANGING STRAINER IF NECESSARY
5.16.7. PERFORMING TOE-IN ADJUSTMENT
5.16.8. CHECKING AND ADJUSTING CIRCLE, CIRCLE DRAWBAR AND GUIDE SHOE CLEARANCES
5.16.9. ADJUSTING BLADE SLIP CLUTCH (if equipped)
5.16.10. CHANGING CUTTING EDGES AND END BITS
5.16.11. CHANGING SCARIFIER / REAR MOUNTED RIPPER TEETH (if equipped)
5.16.12. CHANGING REAR MOUNTED RIPPERS (if equipped)
5.16.13. LAYOUT OF FUSES
5.16.14. SERVICING BATTERIES
5.16.15. SERVICING TIRES
5.16.16. OPERATION AND MAINTENANCE OF AIR CONDITIONER
6. TROUBLESHOOTING
6.1. ENGINE
6.2. CHASSIS
6.2.1. TRANSMISSION
6.2.2. REAR AXLE, TANDEM DRIVES AND REAR WHEELS
6.2.3. STEERING WHEEL AND FRONT AXLE
6.2.4. SERVICE BRAKES
6.2.5. PARKING BRAKE
6.3. ATTACHMENTS
7. TECHNICAL SPECIFICATIONS
8. CONTACT INFORMATION
8.1. PLANT AND AFTER SALES SERVICES