Hidromek Soil Compactor HMK110CS to HMK160CS Operation Manual C117301401 2026

Description

Contents:
1. INTRODUCTION
1.1. CONGRATULATIONS
1.2. REGULATIONS AND RULES
1.3. IDENTIFICATION PLATES
1.3.1. MACHINE IDENTIFICATION PLATE
1.3.2. ENGINE IDENTIFICATION PLATE
1.3.3. SERIAL NUMBERS OF THE EXHAUST AFTERTREATMENT COMPONENTS
1.3.4. IDENTIFICATION PLATES OF MAIN COMPONENTS
1.4. NOISE AND VIBRATION
1.4.1. NOISE
1.4.2. VIBRATION
1.5. RECORD SERIAL NUMBERS OF YOUR MACHINE
1.6. DESCRIPTION AND INTENDED USE OF THE MACHINE
1.6.1. DESCRIPTION OF THE MACHINE
1.6.2. INTENDED USE OF THE MACHINE
1.6.3. DESIGNATION OF “LEFT/RIGHT”, “FRONT/REAR”
1.7. IDENTIFICATION AND LOCATION OF MAIN COMPONENTS
1.8. SAFETY NOTICES
1.9. OTHER NOTICES
1.10. ENVIRONMENT PROTECTION
1.11. OPERATOR LICENSE
1.12. PRECAUTIONS FOR BREAK-IN
1.13. SERVICE AND SPARE PARTS
1.14. COPYRIGHT
2. OCCUPATIONAL SAFETY
2.1. GENERAL OCCUPATIONAL SAFETY INFORMATION
2.2. SAFETY BEFORE WORK
2.2.1. OBSERVE SAFETY PRECAUTIONS
2.2.2. USE PROTECTIVE EQUIPMENT
2.2.3. TRAINING
2.2.4. READ AND UNDERSTAND INSTRUCTION MANUAL
2.2.5. KEEP OPERATION AND MAINTENANCE MANUAL IN OPERATOR’S CABIN
2.2.6. EMERGENCY EQUIPMENT
2.2.7. SAFETY AT WORKPLACE
2.2.8. PRE-START INSPECTION
2.2.9. OPERATOR’S CABIN
2.2.10. SIGNS, SIGNALS AND SIGNALMAN
2.2.11. KEEP FIRE AWAY FROM FUEL AND FLUIDS
2.2.12. TO GET ON AND OFF THE MACHINE
2.3. SAFETY DURING OPERATION
2.3.1. STARTING THE ENGINE
2.3.2. VISIBILITY
2.3.3. PASSENGERS
2.3.4. RIGHT AFTER STARTING THE ENGINE
2.3.5. DO NOT USE THE MACHINE OUT OF INTENDED USE
2.3.6. DRIVING
2.3.7. CHECK SECURITY SYSTEMS AND BRAKES
2.3.8. IN CASE OF FIRE
2.3.9. BEFORE LEAVING THE MACHINE
2.3.10. PROTECTION AGAINST TIPPING OVER
2.3.11. WORKING ON A SLOPE
2.3.12. WORKING AREA CONDITIONS
2.3.13. TRENCHES & BACKFILL PILES
2.3.14. EXPERIMENTAL OPERATIONS
2.3.15. DANGER ZONE
2.3.16. VENTILATION IN CLOSED AREAS
2.3.17. PARKING THE MACHINE
2.3.18. EMERGENCY EXIT
2.3.19. UNINTENTIONAL STOP OF THE ENGINE DURING OPERATION
2.4. SAFETY DURING LOADING, UNLOADING AND TRANSPORTATION
2.5. SAFETY DURING INSPECTION AND MAINTENANCE
2.5.1. CHOCKING THE MACHINE
2.5.2. STOP THE ENGINE BEFORE MAINTENANCE
2.5.3. WASTE MATERIALS
2.5.4. AVOID ACCIDENTAL START OF THE MACHINE
2.5.5. KEEP THE MACHINE CLEAN
2.5.6. SECURITY LIGHTING
2.5.7. REFUELING
2.5.8. HOT SURFACES AND LIQUIDS
2.5.9. PRESSURIZED LIQUIDS
2.5.10. INFLATING TIRES AND CHECKING WHEELNUTS
2.5.11. ENGINE INSPECTION AND MAINTENANCE
2.5.12. ELECTRICAL SYSTEM AND BATTERY
2.6. SAFETY LABELS AND WARNING STICKERS
2.6.1. EMERGENCY EXIT WARNING LABEL. EMERGENCY HAMMER
2.6.2. FIRE RISK WHEN REFUELING WARNING LABEL
2.6.3. PRESSURIZED HYDRAULIC OIL OR REFRIGERANT WARNING LABEL
2.6.4. HYDRAULIC OIL TANK WARNING LABEL
2.6.5. HANDLING BATTERIES WARNING LABEL
2.6.6. HOT SURFACES WARNING LABEL
2.6.7. GENERAL PRECAUTIONS WARNING LABEL
2.6.8. ENGINE FILTER ELEMENTS WARNING LABEL
2.6.9. ELECTRICAL CIRCUIT WARNING LABEL
2.6.10. DO NOT STEP ON ENGINE HOOD WARNING LABEL
2.6.11. READING AND UNDERSTANDING OPERATION AND MAINTENANCE MANUAL WARNING LABEL
2.6.12. DANGER OF FALLING OFF WARNING LABEL
2.6.13. STAY AWAY FROM WORK AREA WARNING LABEL
2.6.14. ANTIFREEZE WARNING LABEL
2.6.15. CRUSHING AREA WARNING LABEL
2.6.16. TIRE WARNING LABEL
2.6.17. CRUSHING RISK WHEN ARTICULATION NOT BLOCKED WARNING LABEL
2.6.18. LIFTING POINT WARNING LABEL
2.6.19. TIE POINT WARNING LABEL
2.6.20. COMPARTMENT OF OPERATION AND MAINTENANCE MANUAL WARNING LABEL
2.6.21. TIRE PRESSURE LABEL
2.6.22. MAXIMUM HEIGHT OF THE MACHINE WARNING LABEL
2.6.23. BEFORE WELDING, READ OPERATION AND MAINTENANCE MANUAL WARNING LABEL
2.6.24. BEFORE CLEANING THE MACHINE WITH PRESSURE WATER, READ OPERATION AND MAINTENANCE MANUAL WARNING LABEL
2.6.25. HIGH PRESSURE RISK WARNING LABEL
2.6.26. FUEL SPECIFICATION WARNING LABEL
2.6.27. BATTERY DISCONNECTOR WARNING LABEL
2.6.28. HYDRAULIC OIL LEVEL WARNING LABEL
2.6.29. COOLANT LEVEL WARNING LABEL
2.6.30. OIL DRAINING PLUG WARNING LABEL
2.6.31. COOLANT EMPTYING PLUG WARNING LABEL
2.6.32. BATTERY SWITCH LABEL
2.6.33. ROTATING PARTS OF THE ENGINE WARNING LABEL
2.6.34. ENGINE OVERSPEED WARNING LABEL
3. INTRODUCTION OF THE MACHINE
3.1. LOCATIONS OF MAIN PARTS
3.2. OPERATOR’S CAB
3.2.1. FRONT PANEL
3.2.2. RIGHT HAND SIDE CONSOLE
3.2.3. SIDE PANEL
3.2.4. CABIN INTERIOR LIGHTING
3.2.5. EXTERNAL POWER OUTPUT (12 V)/ LIGHTER
3.2.6. COMPARTMENTS FOR STORAGE
3.2.7. DOOR
3.2.8. SIDE WINDOWS
3.2.9. CURTAINS
3.2.10. FIRE EXTINGUISHER (OPTIONAL)
3.2.11. HOUR METER (IF EQUIPPED)
3.2.12. OPERATOR’S SEAT
3.3. WASHER TANK
3.4. BATTERY SWITCH
3.5. DIODES AND RELAYS IN CABIN
3.5.1. OVERRIDE SWITCH (TEMPORARY CANCELLATION OF DIESEL ENGINE FAILURES)
3.5.2. MANUAL-AUTO SWITCH (CONTROL SWITCH IN CASE OF MCU FAILURE)
3.6. FUSES AND RELAYS IN CHASSIS
3.7. OPENING AND CLOSING THE HOOD
4. OPERATION
4.1. BEFORE STARTING
4.1.1. CLEANING INSPECTION
4.1.2. DAMAGE INSPECTION
4.1.3. INSPECTION OF FLUID LEVELS AND FILTERS
4.1.4. TIRE INSPECTION
4.1.5. BATTERY DISCONNECT SWITCH
4.1.6. GETTING ON AND OFF THE CABIN
4.2. INSPECTION BEFORE STARTING THE ENGINE
4.2.1. CHECK LEVERS
4.2.2. INSPECTION INSIDE THE CABIN
4.2.3. ADJUST MIRRORS
4.2.4. ADJUST POSITION OF SEAT AND STEERING WHEEL
4.3. STARTING THE ENGINE
4.3.1. CONDITIONS NECESSARY TO START THE ENGINE
4.3.2. STARTING THE ENGINE
4.4. EXHAUST GAS AFTERTREATMENT SYSTEM
4.4.1. WARNING STRATEGY OF SCR SYSTEM
4.4.2. DIESEL OXIDATION CATALYST (DOC)
4.4.3. DIESEL PARTICLE FILTER (DPF)
4.5. DRIVING THE MACHINE (TRAVELING)
4.5.1. SELECTING TRAVEL SPEED
4.5.2. SELECTING ENGINE SPEED
4.5.3. ENGINE OVERSPEED PREVENTION SYSTEM
4.5.4. CHECKING STEERING WHEEL
4.5.5. SELECTING TRAVEL DIRECTION
4.5.6. CHECKING REVERSE HORN
4.5.7. CHECKING CONDITION OF BRAKES
4.5.8. CHECKING “OPERATOR’S SEAT NOT OCCUPIED” SYSTEM
4.5.9. CHECKING EMERGENCY STOP SYSTEM
4.6. BRAKING
4.7. VIBRATION
4.7.1. VIBRATION OPERATION MODE SELECTION
4.7.2. HIGH-LOW VIBRATION MODE SELECTION
4.8. STOPPING ENGINE AND MACHINE
4.9. DISCONNECTING BATTERY
4.10. PARKING THE MACHINE
4.11. LONG-TERM STORAGE OF THE MACHINE
4.11.1. DURING LONG-TERM STORAGE
4.11.2. AFTER LONG-TERM STORAGE
4.12. TOWING
4.12.1. STUCK MACHINE
4.12.2. TOWING PROCEDURE FOR BROKEN MACHINE
4.13. TRANSPORTATION OF MACHINE
4.14. INSTRUCTIONS ON WITHDRAWAL OF MACHINE FROM USE
4.15. LIFTING THE MACHINE
4.16. COMPACTION WORK
4.16.1. HIGH VIBRATION MODE
4.16.2. LOW VIBRATION MODE
4.16.3. COMPACTION QUALITY
4.16.4. CLASSIFICATION OF SOILS
4.16.5. APPLICATIONS WITH HÄ°DROMEK SOIL COMPACTOR
4.16.6. WORKING RECOMMENDATIONS
5. TROUBLESHOOTING
5.1. ENGINE
5.2. HYDRAULIC PUMP
6. MAINTENANCE
6.1. GENERAL INFORMATION
6.2. INFORMATION ABOUT IMPORTANT COMPONENTS
6.2.1. OIL
6.2.2. FUEL
6.2.3. COOLANT
6.2.4. GREASE
6.2.5. STORAGE OF OIL AND FUEL
6.2.6. FILTERS
6.2.7. ELECTRIC COMPONENTS
6.2.8. HYDRAULIC COMPONENTS
6.2.9. DIESEL EXHAUST FLUID (DEF/AdBlue®)
6.3. SAFETY DURING INSPECTION AND MAINTENANCE
6.3.1. BEFORE MAINTENANCE
6.3.2. KEEP MACHINE CLEAN
6.3.3. CLEANING PARTS
6.3.4. PREVENT CONTAMINATION
6.3.5. WARMING ENGINE AND HYDRAULIC OIL
6.3.6. EXHAUST LINE COMPONENTS
6.3.7. PREVENTING FIRES
6.3.8. INSPECTION OF RESIDUAL OIL AND FILTERS
6.3.9. SEALS AND O-RINGS
6.3.10. HANDLING FLUOROCARBONATED POLYMERS AND ELASTOMETERS
6.3.11. DISPOSAL OF HAZARDOUS WASTE AND ENVIRONMENTAL PROTECTION
6.3.12. HANDLING REFRIGERANTS FOR AIR CONDITIONING
6.3.13. HANDLING OILS
6.3.14. HANDLING FUELS
6.3.15. PRECAUTIONS FOR WELDING
6.3.16. IN DUSTY CONDITIONS
6.3.17. OPERATION IN DIFFERENT CLIMATES
6.4. OIL, FUEL, COOLANT AND GREASE
6.4.1. FILLING CAPACITIES OF OIL, FUEL, REFRIGERANT AND GREASE
6.4.2. ENGINE OIL
6.4.3. FUEL
6.4.4. DIESEL EXHAUST FLUID (DEF/AdBlue®)
6.4.5. COOLANT
6.4.6. HYDRAULIC OIL
6.4.7. GEAR TRANSMISSION OIL
6.4.8. GREASE
6.5. SERVICE AND MAINTENANCE POINTS
6.6. INSPECTION AND MAINTENANCE TABLES
6.6.1. INSPECTION AND MAINTENANCE TABLE DURING BREAK-IN
6.6.2. PERIODIC INSPECTION AND MAINTENANCE TABLES
6.7. MAINTENANCE AND INSPECTION WORK
6.7.1. VISUAL INSPECTION OF MACHINE AND HYDRAULIC EQUIPMENT BY WALKING AROUND THE MACHINE
6.7.2. VISUAL INSPECTION OF DIESEL ENGINE
6.7.3. CHECKING ENGINE OIL LEVEL
6.7.4. WATER FUEL / SEPARATOR PREFILTER DRAIN
6.7.5. CHECKING FUEL LEVEL
6.7.6. CHECKING HYDRAULIC OIL LEVEL
6.7.7. CHECKING COOLANT LEVEL
6.7.8. CHECKING DENSITY OF COOLANT
6.7.9. CHECKING AND CLEANING AIR FILTER DUST EXTRACTION VALVE
6.7.10. CHECKING PRESSURE OF TIRES
6.7.11. CHECKING DIFFERENTIAL OIL LEVEL
6.7.12. CHECKING OIL LEVEL OF ROLLER REDUCER
6.7.13. CHECKING OIL LEVEL OF VIBRATION SHAFT BEARINGS
6.7.14. CHANGING DIFFERENTIAL OIL
6.7.15. CHANGING ROLLER REDUCER OIL
6.7.16. CHANGING VIBRATION AXLE BEARINGS OIL
6.7.17. CHANGING ENGINE OIL AND ENGINE OIL FILTER
6.7.18. CHANGING FUEL PREFILTER
6.7.19. CHANGING FUEL FILTERS
6.7.20. AIR FILTER MAINTENANCE
6.7.21. DRAINING FUEL TANK
6.7.22. BATTERY MAINTENANCE
6.7.23. JUMP STARTING THE ENGINE
6.7.24. MAINTENANCE OF HVAC UNIT (HEATING + AIR CONDITIONING)
6.7.25. MAINTENANCE OF DIESEL ENGINE BELT
6.7.26. MAINTENANCE OF CRANKCASE BREATHER VALVE
6.7.27. GENERAL CHECK OF MACHINE (CHECKING DIESEL ENGINE, HYDRAULIC COMPONENTS AND REGULATION PARAMETERS)
6.7.28. CHECKING ENGINE VALVE ADJUSTMENT
6.7.29. REPLACING TIRES
6.7.30. CHECKING ROPS OPERATOR’S CAB
6.7.31. MAINTENANCE OF OPERATOR’S SEAT AND SEAT BELT
6.7.32. CHANGING HYDRAULIC OIL AND SUCTION PREFILTERS
6.7.33. CHANGING HYDRAULIC OIL FILTER
6.7.34. CHANGING COOLANT
6.7.35. ADJUSTING ROLLER SCRAPERS
6.7.36. MAINTENANCE OF DIFFERENTIAL BRAKE (WEAR CONTROL OF BRAKE DISCS)
6.7.37. LUBRICATION OF ARTICULATION JOINT
6.7.38. CHECKING AND REPLACING SHOCK ABSORBERS
6.7.39. REPLACING FUSES, RELAYS AND DIODES
6.7.40. PURGING AIR FROM FUEL SYSTEM
6.7.41. CLEANING THE MACHINE
6.7.42. CLEANING DIESEL ENGINE
6.7.43. CLEANING RADIATORS AND FAN
6.7.44. CHECKING AND MAINTENANCE OF SAFETY SYSTEMS
6.7.45. DRAINING LUBRICATING OIL AND WATER CONDENSATION FROM INTERCOOLER
6.7.46. TIGHTENING WHEEL NUTS
6.7.47. LUBRICATING HINGES OF OPERATOR’S CABIN DOOR
6.7.48. CHECKING PADFOOT ROLLER ATTACHMENT (OPTIONAL ATTACHMENT)
6.7.49. REPLACEMENT OF AIR VALVE OF ROLLER
6.7.50. REPLACING RADIATOR CAP
6.7.51. REPLACING FUEL FILLING PLUG
6.7.52. REPLACING HYDRAULIC OIL FILLING PLUG
6.7.53. REPLACING DEF PUMP FILTER
6.7.54. DEF/AdBlue® LEVEL CONTROL
6.7.55. FILLING DEF/AdBlue® TANK
7. TECHNICAL SPECIFICATIONS
7.1. TECHNICAL SPECIFICATIONS OF HMK 1xxCS SERIES
7.2. DIESEL ENGINE
7.3. DIMENSIONS
8. OPTIONAL EQUIPMENT
8.1. GENERAL
8.2. MOUNTING PADFOOT ROLLER ATTACHMENT
8.3. COMPACTIMETER
8.3.1. ANALOG COMPACTION DISPLAY (ACD)
8.3.2. COMPACTION APPLICATION
9. MISCELLANEOUS
9.1. MANUAL SIGNALS
9.2. TABLES OF TIGHTENING TORQUES
9.2.1.1. TIGHTENING SAE HYDRAULIC FLANGES OF 4 DRILLS AND 6000 PSI
9.2.1.2. TIGHTENING JIC 37º FITTINGS AND ADAPTERS
9.2.1.3. TIGHTENING SPHERICAL SCREWS
9.2.1.4. TIGHTENING THE DIFFERENTIAL SHAFT SCREWS
9.2.1.5. TIGHTENING THE SCREW REDUCER SCREWS
9.2.1.6. TIGHTENING DIESEL ENGINE SCREWS
9.3. CONTACT INFORMATION