Hidromek Wheel Loader HMK635WL Stage 3 Operation Manual L217201401 2026

Description

Contents:
1. INTRODUCTION
1.1. GENERAL INFORMATION
1.2. CE, DECLARATION OF CONFORMITY AND EMC DIRECTIVE
1.3. BEFORE STARTING OPERATION AND MAINTENANCE
1.4. DRIVING LICENSE
1.5. COPYRIGHT
1.6. SAFETY INFORMATION
1.7. SPARE PARTS ORDERING PROCEDURE
1.8. INTENDED USE OF MACHINE
1.9. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
1.10. VISIBILITY FROM OPERATOR’S SEAT
1.11. LOCATION OF MACHINE AND ENGINE ID PLATES
1.11.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
1.11.2. AB/EPA REGULATION, ENGINE SERIAL NUMBER PLATE
1.12. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR INFORMATION
2. WORK SAFETY
2.1. SAFETY LABELS
2.1.1. LOCATIONS OF SAFETY LABELS
2.1.2. EXPLANATION OF SAFETY LABELS
2.2. PRECAUTIONS DURING OPERATION AND MAINTENANCE
2.2.1. PRECAUTIONS BEFORE OPERATION
2.2.2. PREPARATIONS FOR SAFE OPERATION
2.2.3. FIRE PREVENTION
2.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
2.2.5. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
2.2.6. UNAUTHORIZED MODIFICATIONS
2.2.7. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
2.2.8. PRECAUTIONS WHEN RUNNING ENGINE INDOORS
2.3. PRECAUTIONS DURING OPERATION
2.3.1. PRECAUTIONS ON JOBSITE
2.3.2. STARTING ENGINE
2.3.3. OPERATION
2.3.4. TRANSPORTATION OF MACHINE
2.3.5. TOWING MACHINE
2.4. PRECAUTIONS FOR MAINTENANCE
2.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
2.4.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
2.4.3. TIRES
3. DESCRIPTION
3.1. GETTING TO KNOW OUR MACHINE
3.1.1. GENERAL VIEW OF MACHINE
3.1.2. REAR VIEW
3.1.3. RIGHT SIDE VIEW
3.1.4. LEFT SIDE VIEW
3.1.5. GENERAL VIEW OF CONTROLS AND GAUGES
3.2. EXPLANATION OF CONTROLS AND GAUGES
3.2.1. MONITOR PANEL
3.2.2. OPERA PANEL
3.3. RIGHT CONSOLE
3.3.1. STANDARD RIGHT CONSOLE
3.3.2. SINGLE JOYSTICK (Optional)
3.4. COMFORTABLE DRIVING SYSTEM (Optional)
3.5. FNR (DIRECTIONAL) LEVER
3.6. WIPER LEVER
3.7. SIDE PANEL
3.7.1. MENUS
3.8. SWITCHES/BUTTONS (SIDE CONSOLE)
3.9. STEERING WHEEL ADJUST LEVER
3.10. BRAKE PEDALS
3.11. ACCELERATOR PEDAL
3.12. STARTING KEY
3.13. ARM REST
3.14. LOCKED CAPS
3.15. FRAME LOCK BAR
3.16. TOWING PIN
3.17. BACK-UP ALARM
3.18. BATTERY DISCONNECT SWITCH
3.19. OPERATION OF OPERATOR’S CAB TILTING FUNCTION
3.20. ENGINE HOOD TILT BUTTON
3.21. FUSES
3.21.1. FUSE CAPACITY AND NAME OF CIRCUIT
3.22. TOOL BOX
3.23. FIRE EXTINGUISHER (IF AVAILABLE)
3.24. EMERGENCY EXIT
3.25. POWER OUTLET
3.26. AUX INLET
3.27. USB INLET
4. OPERATION
4.1. CHECKS BEFORE STARTING ENGINE, ADJUSTMENTS
4.1.1. WALK-AROUND CHECK AND VISUAL INSPECTION
4.1.2. CHECKS BEFORE STARTING
4.1.3. SEAT ADJUSTMENT
4.1.4. ADJUSTING SEAT BELT
4.1.5. ADJUSTING MIRRORS
4.1.6. OPERATIONS AND CHECKS BEFORE STARTING ENGINE
4.2. STARTING ENGINE
4.2.1. OPERATIONS AND CHECKS AFTER STARTING ENGINE
4.3. BREAK-IN MACHINE
4.4. NORMAL OPERATION
4.4.1. MOVING MACHINE (DIRECTION, SPEED), STOPPING MACHINE
4.4.2. PREPARATIONS FOR MOVING MACHINE
4.4.3. CHANGING GEARS
4.4.4. CHANGING DIRECTION
4.4.5. STOPPING MACHINE
4.4.6. AUTOMATIC TRANSMISSION CUT-OFF FUNCTION
4.4.7. STREERING MACHINE
4.4.8. EMERGENCY STEERING SYSTEM
4.4.9. OPERATION OF WORK EQUIPMENT
4.4.10. RIGHT CONSOLE WITH THREE CONTROL LEVER
4.4.11. SINGLE JOYSTICK RIGHT CONSOLE (OPTIONAL)
4.5. STOPPING ENGINE
4.5.1. CHECKS AFTER STOPPING ENGINE
4.6. JOBS POSSIBLE BY USING WHEEL LOADER
4.6.1. DIGGING OPERATIONS
4.6.2. LOADING PILED SOIL OR BLASTED ROCK
4.6.3. DIGGING AND LOADING ON LEVEL GROUND
4.6.4. LEVELING OPERATIONS
4.6.5. PUSHING OPERATION
4.6.6. LOAD AND CARRY OPERATIONS
4.6.7. LOADING OPERATIONS
4.6.8. CROSS DRIVE LOADING
4.6.9. V-TYPE LOADING
4.6.10. PRECAUTIONS WHEN PILING UP MATERIALS
4.6.11. PRECAUTIONS WHEN HANDLING BLASTED ROCK
4.6.12. OPERATING PROCEDURE TO PREVENT DAMAGE TO MACHINE
4.7. PRECAUTIONS FOR OPERATION
4.7.1. PERMISSIBLE WATER DEPTH FOR OPERATION
4.7.2. WHEN WHEEL BRAKE DOES NOT WORK
4.7.3. PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES
4.7.4. PRECAUTIONS WHEN DRIVING MACHINE
4.7.5. REMOVAL AND INSTALLATION OF BUCKET
4.7.6. PARKING MACHINE
4.7.7. CHECKS AFTER COMPLETION OF OPERATION
4.7.8. LOCKING
4.7.9. TIRE MAINTENANCE
4.8. TRANSPORTATION
4.8.1. TRANSPORTATION PROCEDURE
4.8.2. LOADING AND UNLOADING WORK
4.8.3. INSTRUCTIONS FOR USE OF SLINGS
4.8.4. MACHINE LIFTING METHOD
4.9. COLD WEATHER OPERATION
4.9.1. PRECAUTIONS FOR LOW TEMPERATURE
4.9.2. PRECAUTIONS AFTER COMPLETION OF WORK
4.9.3. AFTER COLD WEATHER USAGE
4.10. LONG-TERM STORAGE
4.10.1. BEFORE STORAGE
4.10.2. DURING STORAGE
4.10.3. AFTER STORAGE
4.11. INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION
4.12. TROUBLESHOOTING
4.12.1. WHEN MACHINE RUNS OUT OF FUEL
4.12.2. METHOD OF TOWING MACHINE
4.12.3. STARTING ENGINE WITH BOOSTER CABLES
4.12.4. METHOD FOR LOWERING WORK EQUIPMENT WHEN ENGINE HAS STOPPED
4.12.5. TROUBLESHOOTING
5. MAINTENANCE
5.1. MAINTENANCE RULES
5.1.1. SERVICE METER READING
5.1.2. HIDROMEK GENUINE REPLACEMENT PARTS
5.1.3. HIDROMEK GENUINE OIL
5.1.4. ALWAYS USE CLEAN WASHER FLUID
5.1.5. ALWAYS USE CLEAN OIL AND GREASE
5.1.6. CHECKING FOR FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS
5.1.7. PRECAUTIONS WHEN ADDING OIL OR FUEL
5.1.8. WELDING INSTRUCTIONS
5.1.9. DO NOT DROP ANYTHING INSIDE MACHINE
5.1.10. DUSTY ENVIRONMENT
5.1.11. AVOID MIXING DIFFERENT TYPES OR GRADES OF OIL
5.1.12. LOCKING INSPECTION COVERS
5.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
5.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
5.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
5.1.16. SELECTING FUEL AND OIL ACCORDING TO AMBIENT TEMPERATURE
5.1.17. SECURELY CLOSE ENGINE PANEL
5.2. OIL, FUEL, COOLANT
5.2.1. OIL
5.2.2. FUEL
5.2.3. COOLANT
5.2.4. GREASE
5.2.5. OIL ANALYSIS
5.2.6. OIL SAMPLING
5.2.7. STORING OIL AND FUEL
5.2.8. FILTERS
5.2.9. ELECTRICAL COMPONENTS
5.3. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
5.3.1. TORQUE LIST
5.4. PERIODICAL INSPECTION AND MAINTENANCE LIST
5.5. PERIODICAL INSPECTION AND MAINTENANCE PROCEDURES
5.5.1. CHECKS BEFORE STARTING
5.5.2. EVERY 10 HOUR MAINTENANCE
5.5.3. EVERY 50 HOUR MAINTENANCE
5.5.4. INITIAL 250 HOUR MAINTENANCE
5.5.5. EVERY 250 HOUR MAINTENANCE
5.5.6. EVERY 500 HOUR MAINTENANCE
5.5.7. EVERY 1000 HOUR MAINTENANCE
5.5.8. EVERY 1500 HOUR MAINTENANCE
5.5.9. EVERY 2000 HOUR MAINTENANCE
5.5.10. EVERY 2 YEAR MAINTENANCE
5.5.11. EVERY 4000 HOUR MAINTENANCE
5.5.12. EVERY 8000 HOUR MAINTENANCE
5.5.13. WHEN REQUIRED
6. OPTIONAL EQUIPMENT
7. TECHNICAL SPECIFICATIONS
7.1. GENERAL AND WORKING DIMENSIONS
7.2. NOISE AND VIBRATION
8. CONTACT INFORMATION
9. ALPHABETICAL INDEX