Hidromek Wheel Loader HMK640WL-5 Stage5 Operation Manual L227202401 2026

Description

Contents:
WARRANTY CONDITIONS
1. INTRODUCTION
1.1. GENERAL INFORMATION
1.2. CE, UKCA MARKING, DECLARATION OF CONFORMITY AND EMC DIRECTIVE
1.3. BEFORE STARTING OPERATION AND MAINTENANCE
1.4. DRIVING LICENSE
1.5. COPYRIGHT
1.6. SAFETY INFORMATION
1.7. SPARE PARTS ORDERING PROCEDURE
1.8. FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
1.9. INTENDED USE OF MACHINE
1.10. VISIBILITY FROM OPERATOR’S SEAT
1.11. LOCATION OF MACHINE AND ENGINE ID PLATES
1.11.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
1.11.2. AB/EPA REGULATION, ENGINE SERIAL NUMBER PLATE
1.12. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR INFORMATION
2. WORK SAFETY
2.1. LOCATIONS AND EXPLANATIONS OF SAFETY LABELS
2.2. PRECAUTIONS DURING OPERATION AND MAINTENANCE
2.2.1. PRECAUTIONS BEFORE OPERATION
2.2.2. PREPARATIONS FOR SAFE OPERATION
2.2.3. FIRE PREVENTION
2.2.4. PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
2.2.5. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
2.2.6. UNAUTHORIZED MODIFICATIONS
2.2.7. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
2.2.8. PRECAUTIONS WHEN RUNNING ENGINE INDOORS
2.3. PRECAUTIONS DURING OPERATION
2.3.1. PRECAUTIONS ON JOBSITE
2.3.2. STARTING ENGINE
2.3.3. DURING OPERATION
2.3.4. TRANSPORTATION OF MACHINE
2.3.5. TOWING MACHINE
2.4. PRECAUTIONS FOR MAINTENANCE
2.4.1. PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
2.4.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
2.4.3. TIRES
3. DESCRIPTION
3.1. GETTING TO KNOW OUR MACHINE
3.1.1. GENERAL VIEW OF MACHINE
3.1.2. REAR VIEW
3.1.3. RIGHT SIDE VIEW
3.1.4. LEFT SIDE VIEW
3.1.5. GENERAL VIEW OF CONTROLS AND GAUGES
3.2. EXPLANATION OF CONTROLS AND GAUGES
3.2.1. MONITOR PANEL
3.2.2. OPERA PANEL
3.3. RIGHT CONSOLE
3.3.1. THREE CONTROL LEVER
3.3.2. SINGLE JOYSTICK (Optional)
3.4. COMFORTABLE DRIVING SYSTEM (Optional)
3.5. FNR (DIRECTIONAL) LEVER
3.6. WIPER LEVER
3.7. SIDE PANEL
3.7.1. MENUS
3.8. SWITCHES/BUTTONS (SIDE CONSOLE)
3.9. STEERING WHEEL ADJUST LEVER
3.10. BRAKE PEDALS
3.11. ACCELERATOR PEDAL
3.12. STARTING KEY
3.13. ARM REST
3.14. LOCKED CAPS
3.15. FRAME LOCK BAR
3.16. TOWING PIN
3.17. BACK-UP ALARM
3.18. BATTERY DISCONNECT SWITCH
3.19. EMERGENCY EXIT
3.20. OPERATION OF OPERATOR’S CAB TILTING FUNCTION
3.21. ENGINE HOOD TILT BUTTON
3.22. FUSES
3.23. TOOL BOX
3.24. FIRE EXTINGUISHER (IF AVAILABLE)
3.25. POWER OUTLET
3.26. AUX INLET
3.27. USB INLET
4. OPERATION
4.1. CHECKS BEFORE STARTING ENGINE, ADJUSTMENTS
4.1.1. WALK-AROUND CHECK AND VISUAL INSPECTION
4.1.2. CHECK BEFORE STARTING
4.1.3. SEAT ADJUSTMENT
4.1.4. ADJUSTING SEAT BELT
4.1.5. ADJUSTING MIRRORS
4.1.6. OPERATIONS AND CHECKS BEFORE STARTING ENGINE
4.2. STARTING ENGINE
4.2.1. OPERATIONS AND CHECKS AFTER STARTING ENGINE
4.3. BREAK-IN MACHINE
4.4. NORMAL OPERATION
4.4.1. MOVING THE MACHINE (DIRECTION, SPEED), STOPPING MACHINE
4.4.2. PREPARATIONS FOR MOVING THE MACHINE
4.4.3. CHANGING GEARS
4.4.4. CHANGING DIRECTION
4.4.5. STOPPING MACHINE
4.4.6. AUTOMATIC TRANSMISSION CUT-OFF FUNCTION
4.4.7. STEERING
4.4.8. EMERGENCY STEERING SYSTEM
4.4.9. OPERATION OF WORK EQUIPMENT
4.4.10. RIGHT CONSOLE WITH THREE CONTROL LEVER
4.4.11. SINGLE JOYSTICK RIGHT CONSOLE (OPTIONAL)
4.5. STOPPING ENGINE
4.5.1. CHECKS AFTER STOPPING ENGINE
4.6. EXHAUST GAS AFTERTREATMENT SYSTEM
4.6.1. REGENERATION
4.6.2. DIESEL PARTICLE FILTER (DPF) WARNINGS
4.6.3. DEF/AdBlue® WARNINGS
4.6.4. SCR SYSTEM FAULT WARNINGS
4.7. OPERATIONS THAT CAN BE DONE USING WHEEL LOADER
4.7.1. DIGGING OPERATIONS
4.7.2. LOADING PILED SOIL OR BLASTED ROCK
4.7.3. DIGGING AND LOADING ON LEVEL GROUND
4.7.4. LEVELING OPERATIONS
4.7.5. PUSHING OPERATION
4.7.6. LOAD AND CARRY OPERATIONS
4.7.7. LOADING OPERATIONS
4.7.8. CROSS DRIVE LOADING
4.7.9. PRECAUTIONS WHEN PILING UP MATERIALS
4.7.10. PRECAUTIONS WHEN HANDLING BLASTED ROCK
4.7.11. V-TYPE LOADING
4.7.12. OPERATING PROCEDURE TO PREVENT DAMAGE TO MACHINE
4.8. PRECAUTIONS FOR OPERATION
4.8.1. PERMISSIBLE WATER DEPTH FOR OPERATION
4.8.2. WHEN WHEEL BRAKE DOES NOT WORK
4.8.3. PRECAUTIONS WHEN DRIVING UP OR DOWN SLOPES
4.8.4. PRECAUTIONS WHEN DRIVING MACHINE
4.8.5. REMOVING AND INSTALLING THE BUCKET
4.8.6. PARKING MACHINE
4.8.7. CHECKS AFTER OPERATION COMPLETION
4.8.8. LOCKING
4.8.9. TIRE MAINTENANCE
4.9. TRANSPORTATION
4.9.1. TRANSPORTATION PROCEDURE
4.9.2. LOADING AND UNLOADING WORK
4.9.3. INSTRUCTIONS FOR USING SLINGS
4.9.4. MACHINE LIFTING METHOD
4.10. COLD WEATHER OPERATION
4.10.1. PRECAUTIONS FOR LOW TEMPERATURE
4.10.2. PRECAUTIONS AFTER COMPLETION OF WORK
4.10.3. AFTER COLD WEATHER
4.11. LONG-TERM STORAGE
4.11.1. BEFORE STORAGE
4.11.2. DURING STORAGE
4.11.3. AFTER STORAGE
4.12. INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION
4.13. TROUBLESHOOTING
4.13.1. WHEN MACHINE RUNS OUT OF FUEL
4.13.2. METHOD OF TOWING THE MACHINE
4.13.3. STARTING ENGINE WITH BOOSTER CABLES
4.13.4. METHOD FOR LOWERING WORK EQUIPMENT WHEN ENGINE HAS STOPPED
4.13.5. TROUBLESHOOTING
5. MAINTENANCE
5.1. MAINTENANCE RULES
5.1.1. SERVICE METER READING
5.1.2. HIDROMEK GENUINE REPLACEMENT PARTS
5.1.3. HIDROMEK GENUINE OIL
5.1.4. ALWAYS USE CLEAN WASHER FLUID
5.1.5. ALWAYS USE CLEAN OIL AND GREASE
5.1.6. CHECKING FOR FOREIGN MATERIALS IN DRAINED OIL AND ON FILTERS
5.1.7. PRECAUTIONS WHEN ADDING OIL OR FUEL
5.1.8. WELDING INSTRUCTIONS
5.1.9. DO NOT DROP ANYTHING INSIDE MACHINE
5.1.10. DUSTY ENVIRONMENT
5.1.11. AVOID MIXING DIFFERENT TYPES OR GRADES OF OIL
5.1.12. LOCKING INSPECTION COVERS
5.1.13. BLEEDING AIR FROM HYDRAULIC CIRCUIT
5.1.14. PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
5.1.15. CHECKS AFTER INSPECTION AND MAINTENANCE
5.1.16. SELECTING FUEL AND OIL ACCORDING TO AMBIENT TEMPERATURE
5.1.17. SECURELY CLOSE ENGINE PANEL
5.2. OIL, FUEL, COOLANT
5.2.1. OIL
5.2.2. FUEL
5.2.3. COOLANT
5.2.4. GREASE
5.2.5. DIESEL EXHAUST FLUID (ADBLUE®)
5.2.6. OIL ANALYSIS
5.2.7. OIL SAMPLING
5.2.8. STORING OIL AND FUEL
5.2.9. FILTERS
5.2.10. ELECTRICAL COMPONENTS
5.3. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
5.3.1. TORQUE LIST
5.4. PERIODICAL INSPECTION AND MAINTENANCE TABLE
5.5. PERIODICAL INSPECTION AND MAINTENANCE PROCEDURES
5.5.1. CHECKS BEFORE STARTING
5.6. EVERY 10 HOURS (DAILY) MAINTENANCE
5.6.1. GREASING ATTACHMENT PINS
5.6.2. CHECKING ENGÄ°NE OIL LEVEL
5.6.3. CHECKING TRANSMISSION OIL LEVEL, ADDING OIL IF NECESSARY
5.6.4. CHECKING COOLING WATER LEVEL
5.6.5. CHECKING TIRE PRESSURE, INFLATING TIRES
5.6.6. CHECKING FUEL LEVEL
5.6.7. CHECKING DIESEL EXHAUST FLUID (DEF) (ADBLUE®) LEVEL AND SUPPLYING IF REQUIRED
5.6.8. CHECKING FOR FLUID LEAKAGE ON ENGINE
5.6.9. CHECKING OIL LEVEL IN HYDRAULIC TANK, ADDING OIL IF REQUIRED
5.7. EVERY 50 HOUR MAINTENANCE
5.7.1. DRAINING WATER AND SEDIMENT FROM FUEL TANK
5.8. INITIAL 250 HOUR MAINTENANCE
5.9. EVERY 250 HOURS MAINTENANCE
5.9.1. CHECKING BATTERY ELECTROLYTE LEVEL
5.9.2. CHECKING PARKING BRAKE
5.9.3. CHECKING ALTERNATOR AND A/C COMPRESSOR BELT TENSION
5.9.4. CHECKING FOR LOOSE WHEEL HUB BOLTS, AND TIGHTENING IF REQUIRED
5.9.5. CHECKING AXLE OIL AND ADDING IF NECESSARY
5.9.6. CLEANING AXLE BREATHERS
5.9.7. CHECKING FUNCTION OF BRAKE ACCUMULATOR
5.9.8. LUBRICATING ATTACHMENT PINS
5.9.9. CLEANING AND REPLACING FUEL TANK BREATHER ELEMENT IF NECESSARY
5.9.10. GREASING SHAFTS (SHAFT SUPPLY, CENTER SUPPORT AND CROSSBAR)
5.10. EVERY 500 HOURS MAINTENANCE
5.10.1. CHANGING OIL IN ENGINE OIL PAN, REPLACING ENGINE OIL FILTER CARTRIDGE
5.10.2. REPLACING FUEL PRE-FILTER ELEMENTS
5.10.3. CHANGING MAIN FUEL FILTER ELEMENT
5.10.4. CHANGING AIR CONDITIONER FILTER ELEMENTS
5.10.5. CLEANING AIR CONDITIONER CONDENSER
5.10.6. CLEANING / CHANGING OPTIONAL AUTO GREASE SYSTEM FILTER ELEMENTS
5.11. EVERY 1000 HOURS MAINTENANCE
5.11.1. REPLACING AIR CLEANER ELEMENT
5.11.2. CHANGING OIL IN TRANSMISSION CASE, CLEANING STRAINER
5.11.3. CHANGING TRANSMISSION OIL FILTERS
5.11.4. CLEANING TRANSMISSION BREATHER ELEMENT
5.11.5. CHECKING ENGINE AIR INTAKE PIPING CLAMPS FOR LOOSENESS
5.11.6. CHANGING HYDRAULIC TANK RETURN FILTER ELEMENT
5.11.7. CHANGING HYDRAULIC PILOT FILTER ELEMENT
5.11.8. CHANGING HYYDRAULIC TANK DRAIN LINE (LEAKAGE) FILTER ELEMENT
5.11.9. CHANGING HYDRAULIC TANK BREATHER ELEMENT
5.11.10. CHANGING AXLE OIL
5.12. EVERY 2000 HOURS MAINTENANCE
5.12.1. CHANGING OIL IN HYDRAULIC TANK
5.12.2. CHECKING FUNCTIONS OF HYDRAULIC ACCUMULATOR
5.12.3. CHECKING ALTERNATOR
5.12.4. CHECKING AND IF NECESSARY, ADJUSTING ENGINE VALVE CLEARANCE
5.12.5. CHECKING LOOSE ENGINE HIGH-PRESSURE PIPING CLAMPS, AND CHECKING FOR RUBBER HARDENING
5.12.6. CHECKING OIL LEAKS AND HOSES FOR DAMAGE AND WEAR
5.12.7. CHECKING BRAKE DISC WEAR
5.13. EVERY 2 YEARS MAINTENANCE
5.13.1. CHANGING COOLANT AND CLEANING INSIDE OF COOLING SYSTEM
5.13.2. CHANGING ADBLUE®/DEF FİLTER
5.14. EVERY 4000 HOURS MAINTENANCE
5.14.1. CHECKING WATER PUMP
5.14.2. CHECKING STARTING MOTOR
5.14.3. CHECKING AIR CONDITIONER COMPRESSOR, ADJUSTING IF REQUIRED
5.15. EVERY 8000 HOURS MAINTENANCE
5.15.1. REPLACING ENGINE HIGH – PRESSURE PIPING CLAMPS
5.15.2. OVERHAULING STARTING MOTOR AND ALTERNATOR
5.16. WHEN REQUIRED
5.16.1. SELECTING/INSPECTING TIRES
5.16.2. CHECKING WINDOW WASHER FLUID LEVEL, ADDING IF REQUIRED
5.16.3. REPLACING BUCKET TEETH
5.16.4. CHECKING FUNCTION OF CDC ACCUMULATOR
5.16.5. CHECKING AIR CONDITIONER
5.16.6. CLEANING RADIATOR FINS
5.16.7. REPLACING FUSES
5.16.8. BLEEDING AIR FROM FUEL SYSTEM
6. OPTIONAL EQUIPMENTS
6.1. QUICK COUPLER
6.1.1. QUICK COUPLER PARTS
6.1.2. PERIODICAL INSPECTION
6.1.3. ASSEMBLY INSTRUCTIONS
6.1.4. TECHNICAL SPECIFICATIONS OF QUICK COUPLER
6.1.5. SAFE WORKING LOADS
7. TECHNICAL SPECIFICATIONS
7.1. GENERAL AND WORKING DIMENSIONS
7.2. SAFE WORKING LOADS
7.3. TECHNICAL DATA
7.4. NOISE AND VIBRATION
8. CONTACT INFORMATION
8.1. PLANT AND AFTER SALES SERVICES
9. INDEX