Isuzu Truck Q Series 08 Cab Model 2021 Service Information Electric Wiring Diagram LGHTML-WEN-2101IGJ

Description

Contents:
1 – Introduction Safety Information
2 – Mechanical
Body, Cab, Accessories
9A. Lighting Systems
Backup light bulb – installation
Backup light bulb – removal
Clearance light bulb – installation
Clearance light bulb – removal
Combination switch – inspection
Combination switch – installation
Combination switch – removal
Cornering light bulb – installation
Cornering light bulb – removal
Dome light bulb – installation
Dome light bulb – removal
Door switch – inspection
Door switch – installation
Door switch – removal
Fog light bulb – installation
Fog light bulb – removal
Fog light switch – inspection
Fog light switch – installation
Fog light switch – removal
Front turn signal light – installation
Front turn signal light – removal
Hazard warning flasher switch – inspection
Hazard warning flasher switch – installation
Hazard warning flasher switch – removal
Headlight – inspection
Headlight – installation
Headlight – removal
Headlight bulb – installation
Headlight bulb – removal
License plate light bulb – installation
License plate light bulb – removal
Rear turn signal light bulb – installation
Rear turn signal light bulb – removal
Side combination light – installation
Side combination light – removal
Side turn signal light bulb – installation
Side turn signal light bulb – removal
Tail stoplight bulb – installation
Tail stoplight bulb – removal
9B. Wiper, Washer Systems
Supplementary Information
Washer motor – inspection
Washer motor – installation
Washer motor – removal
Washer nozzle – installation
Washer nozzle – removal
Wiper arm – installation
Wiper arm – removal
Wiper blade rubber – installation
Wiper blade rubber – removal
Wiper linkage – installation
Wiper linkage – removal
Wiper motor – inspection
Wiper motor – installation
Wiper motor – removal
Wiper relay – inspection
Wiper relay – installation
Wiper relay – removal
9C. Electrical Control, Entertainment
Antenna – inspection
Antenna – installation
Antenna – removal
Cigarette lighter – installation
Cigarette lighter – removal
Control lever illumination bulb – installation
Control lever illumination bulb – removal
Door speaker – inspection
Door speaker – installation
Door speaker – removal
Horn – inspection
Horn – installation
Horn – removal
Horn switch – inspection
Horn switch – installation
Horn switch – removal
Ignition switch – inspection
Ignition switch – installation
Ignition switch – removal
9E. Instrumentation, Driver Info
Back buzzer – inspection
Back buzzer – installation
Back buzzer – removal
Instrument panel cluster – diagnostics
Instrument panel cluster – installation
Instrument panel cluster – removal
9F. Body Structure
Decal – installation
Emblem – installation
9G. Hood, Fenders, Doors
Front door – disassembly
Front door – installation
Front door – reassembly
Front door – removal
Front step – installation
Front step – removal
Rear mudguard – installation
Rear mudguard – removal
Supplementary Information
9H. Cab Structure
Air outlet valve – installation
Air outlet valve – removal
Engine cover – installation
Engine cover – removal
Engine cover lock – installation
Engine cover lock – removal
Front bumper – disassembly
Front bumper – installation
Front bumper – reassembly
Front bumper – removal
Front panel – installation
Front panel – removal
Front side panel – installation
Front side panel – removal
Radiator grille – installation
Radiator grille – removal
Supplementary Information
9I. Seats
Driver seat – disassembly
Driver seat – installation
Driver seat – reassembly
Driver seat – removal
Passenger seat (integrated type) – disassembly
Passenger seat (integrated type) – installation
Passenger seat (integrated type) – reassembly
Passenger seat (integrated type) – removal
Supplementary Information
9J. Security and Locks
Door lock controller – installation
Door lock controller – removal
Front door lock – installation
Front door lock – removal
Key cylinder – installation
Key cylinder – removal
Steering lock barrel – installation
Steering lock barrel – removal
Supplementary Information
9L. Exterior, Interior Trim
Back lower trim – installation
Back lower trim – removal
Front pillar trim cover – installation
Front pillar trim cover – removal
Head lining – installation
Head lining – removal
Instrument panel – disassembly
Instrument panel – installation
Instrument panel – reassembly
Instrument panel – removal
Rear pillar trim – installation
Rear pillar trim – removal
Reinforcement – installation
Reinforcement – removal
Side sill protector – installation
Side sill protector – removal
Supplementary Information
9M. Cab Mounting
Cab – installation
Cab – removal
Cab lock – installation
Cab lock – removal
Cab lock switch – inspection
Cab lock switch – installation
Cab lock switch – removal
Cab tilt stay – installation
Cab tilt stay – removal
Front cab mounting (single cab) – installation
Front cab mounting (single cab) – removal
Rear cab mounting (single cab) – installation
Rear cab mounting (single cab) – removal
Supplementary Information
9T. Glass, Windows, Mirrors
Backlight glass – installation
Backlight glass – removal
Door mounted outside rearview mirror – disassembly
Door mounted outside rearview mirror – installation
Door mounted outside rearview mirror – reassembly
Door mounted outside rearview mirror – removal
Front door power window switch – inspection
Front door power window switch – installation
Front door power window switch – removal
Front windshield glass – installation
Front windshield glass – removal
Pillar mounted outside rearview mirror – disassembly
Pillar mounted outside rearview mirror – installation
Pillar mounted outside rearview mirror – reassembly
Pillar mounted outside rearview mirror – removal
Supplementary Information
9Z. Body, Cab, Accessories Electrical Control
DRM – installation
DRM – removal
Brakes
4B. Brake System
Brake fluid – inspection
Brake fluid – replacement
Brake fluid tank – inspection
Brake fluid tank – installation
Brake fluid tank – removal
Brake master cylinder – installation
Brake master cylinder – removal
Front drum brake – disassembly
Front drum brake – inspection
Front drum brake – installation
Front drum brake – reassembly
Front drum brake – removal
Front wheel cylinder – disassembly
Front wheel cylinder – inspection
Front wheel cylinder – installation
Front wheel cylinder – reassembly
Front wheel cylinder – removal
Rear drum brake – disassembly
Rear drum brake – inspection
Rear drum brake – installation
Rear drum brake – reassembly
Rear drum brake – removal
Rear wheel cylinder – disassembly
Rear wheel cylinder – inspection
Rear wheel cylinder – installation
Rear wheel cylinder – reassembly
Rear wheel cylinder – removal
Stoplight switch – inspection
Stoplight switch – installation
Stoplight switch – removal
Supplementary Information
Vacuum brake booster – inspection
Vacuum brake booster – installation
Vacuum brake booster – removal
Vacuum switch – inspection
Vacuum switch – installation
Vacuum switch – removal
4C. Parking Brake System
Parking brake – inspection
Parking brake – installation
Parking brake – removal
Parking brake lever – installation
Parking brake lever – removal
Parking brake switch – inspection
Parking brake switch – installation
Parking brake switch – removal
Supplementary Information
4E. Speed Retarder System
Exhaust brake solenoid valve – inspection
Exhaust brake solenoid valve – installation
Exhaust brake solenoid valve – removal
Exhaust brake valve (4JB1) – disassembly
Exhaust brake valve (4JB1) – inspection
Exhaust brake valve (4JB1) – installation
Exhaust brake valve (4JB1) – reassembly
Exhaust brake valve (4JB1) – removal
Exhaust brake valve (4JH1 (Euro2, Euro3 and Euro4 specificat – disassembly
Exhaust brake valve (4JH1 (Euro2, Euro3 and Euro4 specificat – inspection
Exhaust brake valve (4JH1 (Euro2, Euro3 and Euro4 specificat – installation
Exhaust brake valve (4JH1 (Euro2, Euro3 and Euro4 specificat – reassembly
Exhaust brake valve (4JH1 (Euro2, Euro3 and Euro4 specificat – removal
Exhaust brake valve (4JH1 (Euro5 specification)) – disassembly
Exhaust brake valve (4JH1 (Euro5 specification)) – inspection
Exhaust brake valve (4JH1 (Euro5 specification)) – installation
Exhaust brake valve (4JH1 (Euro5 specification)) – reassembly
Exhaust brake valve (4JH1 (Euro5 specification)) – removal
Supplementary Information
Driveline, Axle
3B. Differentials
Differential oil – replacement
Rear final drive (φ244 mm { 9.61 in }) – disassembly
Rear final drive (φ244 mm { 9.61 in }) – inspection
Rear final drive (φ244 mm { 9.61 in }) – installation
Rear final drive (φ244 mm { 9.61 in }) – reassembly
Rear final drive (φ244 mm { 9.61 in }) – removal
Rear final drive (φ292 mm { 11.50 in }) – disassembly
Rear final drive (φ292 mm { 11.50 in }) – inspection
Rear final drive (φ292 mm { 11.50 in }) – installation
Rear final drive (φ292 mm { 11.50 in }) – reassembly
Rear final drive (φ292 mm { 11.50 in }) – removal
Supplementary Information
3C. Drive Shaft System
Front axle – inspection
Front axle – installation
Front axle – removal
Front hub (drum brake) – disassembly
Front hub (drum brake) – inspection
Front hub (drum brake) – installation
Front hub (drum brake) – reassembly
Front hub (drum brake) – removal
Knuckle (leaf rigid suspension) – disassembly
Knuckle (leaf rigid suspension) – inspection
Knuckle (leaf rigid suspension) – installation
Knuckle (leaf rigid suspension) – reassembly
Knuckle (leaf rigid suspension) – removal
Knuckle arm (leaf rigid suspension) – inspection
Knuckle arm (leaf rigid suspension) – installation
Knuckle arm (leaf rigid suspension) – removal
Propeller shaft – disassembly
Propeller shaft – inspection
Propeller shaft – installation
Propeller shaft – reassembly
Propeller shaft – removal
Rear axle (drum brake) – disassembly
Rear axle (drum brake) – inspection
Rear axle (drum brake) – installation
Rear axle (drum brake) – reassembly
Rear axle (drum brake) – removal
Rear axle shaft – inspection
Rear axle shaft – installation
Rear axle shaft – removal
Rear hub (drum brake) – disassembly
Rear hub (drum brake) – inspection
Rear hub (drum brake) – installation
Rear hub (drum brake) – reassembly
Rear hub (drum brake) – removal
Supplementary Information
Tie rod (leaf rigid suspension) – disassembly
Tie rod (leaf rigid suspension) – inspection
Tie rod (leaf rigid suspension) – installation
Tie rod (leaf rigid suspension) – reassembly
Tie rod (leaf rigid suspension) – removal
Tie rod arm (leaf rigid suspension) – inspection
Tie rod arm (leaf rigid suspension) – installation
Tie rod arm (leaf rigid suspension) – removal
Wheel alignment check
Engine (4JB1)
1B. Mechanical
Camshaft – inspection
Camshaft – installation
Camshaft – removal
Crankshaft – inspection
Crankshaft – installation
Crankshaft – removal
Crankshaft front oil seal – installation
Crankshaft front oil seal – removal
Crankshaft pulley – installation
Crankshaft pulley – removal
Crankshaft rear oil seal – installation
Crankshaft rear oil seal – removal
Cylinder block – disassembly
Cylinder block – inspection
Cylinder block – installation
Cylinder block – reassembly
Cylinder block – removal
Cylinder head – disassembly
Cylinder head – inspection
Cylinder head – installation
Cylinder head – reassembly
Cylinder head – removal
Cylinder head cover – installation
Cylinder head cover – removal
Engine (non tilt cab model) – installation
Engine (non tilt cab model) – removal
Engine (tilt cab model) – installation
Engine (tilt cab model) – removal
Engine mounting – installation
Engine mounting – removal
Engine speed sensor – inspection
Engine speed sensor – installation
Engine speed sensor – removal
Exhaust manifold – inspection
Exhaust manifold – installation
Exhaust manifold – removal
Flywheel – disassembly
Flywheel – inspection
Flywheel – installation
Flywheel – reassembly
Flywheel – removal
Idle gear – installation
Idle gear – removal
Inlet manifold – installation
Inlet manifold – removal
Intake throttle valve – installation
Intake throttle valve – removal
Piston – disassembly
Piston – inspection
Piston – installation
Piston – reassembly
Piston – removal
QWS control solenoid valve – inspection
QWS control solenoid valve – installation
QWS control solenoid valve – removal
QWS thermo switch – installation
QWS thermo switch – removal
Rear plate – installation
Rear plate – removal
Rocker arm shaft – disassembly
Rocker arm shaft – inspection
Rocker arm shaft – installation
Rocker arm shaft – reassembly
Rocker arm shaft – removal
Supplementary Information
Timing gear case – installation
Timing gear case – removal
1C. Fuel System
FICD control solenoid valve – inspection
FICD control solenoid valve – installation
FICD control solenoid valve – removal
Fuel – air bleed
Fuel – drain water
Fuel – inspection
Fuel filter – installation
Fuel filter – removal
Fuel filter element – installation
Fuel filter element – removal
Fuel tank – installation
Fuel tank – removal
Fuel tank unit – inspection
Fuel tank unit – installation
Fuel tank unit – removal
Injection nozzle – disassembly
Injection nozzle – inspection
Injection nozzle – installation
Injection nozzle – reassembly
Injection nozzle – removal
Injection pump – inspection
Injection pump – installation
Injection pump – removal
Supplementary Information
Water sedimenter switch – inspection
Water sedimenter switch – installation
Water sedimenter switch – removal
1D. Cooling
Coolant – inspection
Coolant – replacement
Cooling fan belt – inspection
Cooling fan belt – installation
Cooling fan belt – removal
Cooling fan clutch – inspection
Cooling fan clutch – installation
Cooling fan clutch – removal
Radiator – inspection
Radiator – installation
Radiator – removal
Radiator reserve tank – installation
Radiator reserve tank – removal
Supplementary Information
Thermometer unit – inspection
Thermometer unit – installation
Thermometer unit – removal
Thermostat – inspection
Thermostat – installation
Thermostat – removal
Water pump – inspection
Water pump – installation
Water pump – removal
1E. Lubrication
Engine oil – inspection
Engine oil – replacement
Oil cooler – inspection
Oil cooler – installation
Oil cooler – removal
Oil filter – installation
Oil filter – removal
Oil filter element – installation
Oil filter element – removal
Oil pan – installation
Oil pan – removal
Oil pressure switch – inspection
Oil pressure switch – installation
Oil pressure switch – removal
Oil pump – installation
Oil pump – removal
Supplementary Information
1F. Induction
Air cleaner element – inspection
Air cleaner element – installation
Air cleaner element – removal
Supplementary Information
1G. Exhaust
Exhaust pipe – inspection
Exhaust pipe – installation
Exhaust pipe – removal
Supplementary Information
1I. Speed Control Systems
Accelerator control link – installation
Accelerator control link – removal
Accelerator pedal – installation
Accelerator pedal – removal
Accelerator switch – installation
Accelerator switch – removal
Engine control cable – inspection
Engine control cable – installation
Engine control cable – removal
Idling control cable – inspection
Idling control cable – installation
Idling control cable – removal
Supplementary Information
1J. Electrical
Generator (SEG) – disassembly
Generator (SEG) – inspection
Generator (SEG) – installation
Generator (SEG) – reassembly
Generator (SEG) – removal
Glow plug – inspection
Glow plug – installation
Glow plug – removal
QOS thermo switch – inspection
QOS thermo switch – installation
QOS thermo switch – removal
Starter motor – disassembly
Starter motor – inspection
Starter motor – installation
Starter motor – reassembly
Starter motor – removal
Supplementary Information
1Z. Engine Electrical Control
QOS control module – installation
QOS control module – removal
Engine (4JH1 (Euro2, Euro3 and Euro4 specification))
1B. Mechanical
Camshaft – inspection
Camshaft – installation
Camshaft – removal
Crankshaft – inspection
Crankshaft – installation
Crankshaft – removal
Crankshaft front oil seal – installation
Crankshaft front oil seal – removal
Crankshaft pulley – installation
Crankshaft pulley – removal
Crankshaft rear oil seal – installation
Crankshaft rear oil seal – removal
Cylinder block – disassembly
Cylinder block – inspection
Cylinder block – installation
Cylinder block – reassembly
Cylinder block – removal
Cylinder head – disassembly
Cylinder head – inspection
Cylinder head – installation
Cylinder head – reassembly
Cylinder head – removal
Cylinder head cover – installation
Cylinder head cover – removal
Engine (non tilt cab model) – installation
Engine (non tilt cab model) – removal
Engine (tilt cab model) – installation
Engine (tilt cab model) – removal
Engine mounting – installation
Engine mounting – removal
Exhaust manifold – inspection
Exhaust manifold – installation
Exhaust manifold – removal
Flywheel – disassembly
Flywheel – inspection
Flywheel – installation
Flywheel – reassembly
Flywheel – removal
Idle gear – installation
Idle gear – removal
Inlet manifold – installation
Inlet manifold – removal
Intake throttle valve – installation
Intake throttle valve – removal
Piston – disassembly
Piston – inspection
Piston – installation
Piston – reassembly
Piston – removal
Rear plate – installation
Rear plate – removal
Rocker arm shaft – disassembly
Rocker arm shaft – inspection
Rocker arm shaft – installation
Rocker arm shaft – reassembly
Rocker arm shaft – removal
Supplementary Information
Timing gear case – installation
Timing gear case – removal
1C. Fuel System
Common rail (fuel rail) – installation
Common rail (fuel rail) – removal
FRP regulator – installation
FRP regulator – removal
Fuel – air bleed
Fuel – drain water
Fuel – inspection
Fuel filter – installation
Fuel filter – removal
Fuel filter element – installation
Fuel filter element – removal
Fuel supply pump – installation
Fuel supply pump – removal
Fuel tank – installation
Fuel tank – removal
Fuel tank unit – inspection
Fuel tank unit – installation
Fuel tank unit – removal
Injector – installation
Injector – removal
Pre-fuel filter – installation
Pre-fuel filter – removal
Pre-fuel filter element – inspection
Pre-fuel filter element – installation
Pre-fuel filter element – removal
Supplementary Information
Water sedimenter switch – inspection
Water sedimenter switch – installation
Water sedimenter switch – removal
1D. Cooling
Coolant – inspection
Coolant – replacement
Cooling fan belt – inspection
Cooling fan belt – installation
Cooling fan belt – removal
Cooling fan clutch – inspection
Cooling fan clutch – installation
Cooling fan clutch – removal
Radiator – inspection
Radiator – installation
Radiator – removal
Radiator reserve tank – installation
Radiator reserve tank – removal
Supplementary Information
Thermostat – inspection
Thermostat – installation
Thermostat – removal
Water pump – inspection
Water pump – installation
Water pump – removal
1E. Lubrication
Engine oil – inspection
Engine oil – replacement
Oil cooler – inspection
Oil cooler – installation
Oil cooler – removal
Oil filter – installation
Oil filter – removal
Oil filter element – installation
Oil filter element – removal
Oil pan – installation
Oil pan – removal
Oil pressure switch – inspection
Oil pressure switch – installation
Oil pressure switch – removal
Oil pump – installation
Oil pump – removal
Supplementary Information
1F. Induction
Air cleaner element – inspection
Air cleaner element – installation
Air cleaner element – removal
Intercooler – inspection
Intercooler – installation
Intercooler – removal
Supplementary Information
Turbocharger – inspection
Turbocharger – installation
Turbocharger – removal
Turbocharger control solenoid valve – inspection
Turbocharger control solenoid valve – installation
Turbocharger control solenoid valve – removal
Vertical air intake duct – installation
Vertical air intake duct – removal
1G. Exhaust
Exhaust pipe – inspection
Exhaust pipe – installation
Exhaust pipe – removal
Supplementary Information
1H. Aux. Emission Control Devices
EGR – inspection
EGR – installation
EGR – removal
Supplementary Information
1I. Speed Control Systems
Accelerator control link – installation
Accelerator control link – removal
Accelerator pedal – installation
Accelerator pedal – removal
Idle up sensor – inspection
Idle up sensor – installation
Idle up sensor – removal
Supplementary Information
1J. Electrical
Generator (SEG) – disassembly
Generator (SEG) – inspection
Generator (SEG) – installation
Generator (SEG) – reassembly
Generator (SEG) – removal
Glow plug – inspection
Glow plug – installation
Glow plug – removal
Starter motor – disassembly
Starter motor – inspection
Starter motor – installation
Starter motor – reassembly
Starter motor – removal
Supplementary Information
1Z. Engine Electrical Control
Boost pressure sensor – inspection
Boost pressure sensor – installation
Boost pressure sensor – removal
CKP sensor – inspection
CKP sensor – installation
CKP sensor – removal
CMP sensor – inspection
CMP sensor – installation
CMP sensor – removal
ECM – inspection
ECM – installation
ECM – removal
ECM – setting
Engine coolant temperature sensor – inspection.
Engine coolant temperature sensor – installatio
Engine coolant temperature sensor – removal
FRP sensor – inspection
FRP sensor – installation
FRP sensor – removal
Fuel temperature sensor – inspection
Fuel temperature sensor – installation
Fuel temperature sensor – removal
IAT sensor – inspection
IAT sensor – installation
IAT sensor – removal
MAF and IAT sensor – inspection
MAF and IAT sensor – installation
MAF and IAT sensor – removal
Supplementary Information
Vacuum sensor – installation
Vacuum sensor – removal
Engine (4JH1 (Euro5 specification))
1B. Mechanical
Camshaft – inspection
Camshaft – installation
Camshaft – removal
Crankshaft – inspection
Crankshaft – installation
Crankshaft – removal
Crankshaft front oil seal – installation
Crankshaft front oil seal – removal
Crankshaft pulley – installation
Crankshaft pulley – removal
Crankshaft rear oil seal – installation
Crankshaft rear oil seal – removal
Cylinder block – disassembly
Cylinder block – inspection
Cylinder block – installation
Cylinder block – reassembly
Cylinder block – removal
Cylinder head – disassembly
Cylinder head – inspection
Cylinder head – installation
Cylinder head – reassembly
Cylinder head – removal
Cylinder head cover – installation
Cylinder head cover – removal
Engine (tilt cab model) – installation
Engine (tilt cab model) – removal
Engine mounting – installation
Engine mounting – removal
Exhaust manifold – inspection
Exhaust manifold – installation
Exhaust manifold – removal
Flywheel – disassembly
Flywheel – inspection
Flywheel – installation
Flywheel – reassembly
Flywheel – removal
Idle gear – installation
Idle gear – removal
Inlet manifold – installation
Inlet manifold – removal
Intake throttle valve – installation
Intake throttle valve – removal
Piston – disassembly
Piston – inspection
Piston – installation
Piston – reassembly
Piston – removal
Rear plate – installation
Rear plate – removal
Rocker arm shaft – disassembly
Rocker arm shaft – inspection
Rocker arm shaft – installation
Rocker arm shaft – reassembly
Rocker arm shaft – removal
Supplementary Information
Timing gear case – installation
Timing gear case – removal
1C. Fuel System
Common rail (fuel rail) – installation
Common rail (fuel rail) – removal
FRP regulator – installation
FRP regulator – removal
Fuel – air bleed
Fuel – drain water
Fuel – inspection
Fuel filter – installation
Fuel filter – removal
Fuel filter element – installation
Fuel filter element – removal
Fuel supply pump – installation
Fuel supply pump – removal
Fuel tank – installation
Fuel tank – removal
Fuel tank unit – inspection
Fuel tank unit – installation
Fuel tank unit – removal
Injector – installation
Injector – removal
Pre-fuel filter – installation
Pre-fuel filter – removal
Pre-fuel filter element – inspection
Pre-fuel filter element – installation
Pre-fuel filter element – removal
Supplementary Information
Water sedimenter switch – inspection
Water sedimenter switch – installation
Water sedimenter switch – removal
1D. Cooling
Coolant – inspection
Coolant – replacement
Cooling fan belt – inspection
Cooling fan belt – installation
Cooling fan belt – removal
Cooling fan clutch – inspection
Cooling fan clutch – installation
Cooling fan clutch – removal
Radiator – inspection
Radiator – installation
Radiator – removal
Radiator reserve tank – installation
Radiator reserve tank – removal
Supplementary Information
Thermostat – inspection
Thermostat – installation
Thermostat – removal
Water pump – inspection
Water pump – installation
Water pump – removal
1E. Lubrication
Engine oil – inspection
Engine oil – replacement
Oil cooler – inspection
Oil cooler – installation
Oil cooler – removal
Oil filter – installation
Oil filter – removal
Oil filter element – installation
Oil filter element – removal
Oil pan – installation
Oil pan – removal
Oil pressure switch – inspection
Oil pressure switch – installation
Oil pressure switch – removal
Oil pump – installation
Oil pump – removal
Supplementary Information
1F. Induction
Air cleaner element – inspection
Air cleaner element – installation
Air cleaner element – removal
Intercooler – inspection
Intercooler – installation
Intercooler – removal
Supplementary Information
Turbocharger – inspection
Turbocharger – installation
Turbocharger – removal
Turbocharger control solenoid valve – inspection
Turbocharger control solenoid valve – installation
Turbocharger control solenoid valve – removal
Vertical air intake duct – installation
Vertical air intake duct – removal
1G. Exhaust
Exhaust pipe – inspection
Exhaust pipe – installation
Exhaust pipe – removal
PF silencer – inspection
PF silencer – installation
PF silencer – removal
Supplementary Information
1H. Aux. Emission Control Devices
EGR – inspection
EGR – installation
EGR – removal
Supplementary Information
1I. Speed Control Systems
Accelerator control link – installation
Accelerator control link – removal
Accelerator pedal – installation
Accelerator pedal – removal
Idle up sensor – inspection
Idle up sensor – installation
Idle up sensor – removal
Supplementary Information
1J. Electrical
Generator (SEG) – disassembly
Generator (SEG) – inspection
Generator (SEG) – installation
Generator (SEG) – reassembly
Generator (SEG) – removal
Glow plug – inspection
Glow plug – installation
Glow plug – removal
Starter motor – disassembly
Starter motor – inspection
Starter motor – installation
Starter motor – reassembly
Starter motor – removal
Supplementary Information
1Z. Engine Electrical Control
Boost pressure sensor – inspection
Boost pressure sensor – installation
Boost pressure sensor – removal
CKP sensor – inspection
CKP sensor – installation
CKP sensor – removal
CMP sensor – inspection
CMP sensor – installation
CMP sensor – removal
ECM – inspection
ECM – installation
ECM – removal
ECM – setting
Engine coolant temperature sensor – inspection
Engine coolant temperature sensor – installation
Engine coolant temperature sensor – removal
Exhaust differential pressure sensor – inspection
Exhaust differential pressure sensor – installation
Exhaust differential pressure sensor – removal
FRP sensor – inspection
FRP sensor – installation
FRP sensor – removal
Fuel temperature sensor – inspection
Fuel temperature sensor – installation
Fuel temperature sensor – removal
MAF and IAT sensor – inspection
MAF and IAT sensor – installation
MAF and IAT sensor – removal
Supplementary Information
HVAC
7B. Heater Ventilator Airconditioner
A_C compressor (4JH1) – installation
A_C compressor (4JH1) – removal
A_C compressor drive belt (4JH1) – inspection
A_C compressor drive belt (4JH1) – installation
A_C compressor drive belt (4JH1) – removal
A_C switch – inspection
A_C switch – installation
A_C switch – removal
Air mix door – installation
Air mix door – removal
Blower – installation
Blower – removal
Blower motor – inspection
Blower motor – installation
Blower motor – removal
Blower resistor – inspection
Blower resistor – installation
Blower resistor – removal
Condenser – installation
Condenser – removal
Condenser fan – inspection
Condenser fan – installation
Condenser fan – removal
Control panel and control lever – inspection
Control panel and control lever – installation
Control panel and control lever – removal
Electronic thermostat – inspection
Electronic thermostat – installation
Electronic thermostat – removal
Evaporator core – installation
Evaporator core – removal
Expansion valve – installation
Expansion valve – removal
Heater core – disassembly
Heater core – installation
Heater core – reassembly
Heater core – removal
Heater evaporator unit – installation
Heater evaporator unit – removal
Inside air filter – installation
Inside air filter – removal
Intake door – installation
Intake door – removal
Intake duct – installation
Intake duct – removal
Mode door – installation
Mode door – removal
Outside air filter – installation
Outside air filter – removal
Pressure switch – inspection
Pressure switch – installation
Pressure switch – removal
Receiver dryer – installation
Receiver dryer – removal
Supplementary Information
Vent grille – installation
Vent grille – removal
Ventilation duct – installation
Ventilation duct – removal
Restraints
8C. Seat Belt Systems
Buckle side driver seat belt – installation
Buckle side driver seat belt – removal
Buckle side passenger seat belt – installation
Buckle side passenger seat belt – removal
Front buckle side center seat belt – installation
Front buckle side center seat belt – removal
Front tongue side center seat belt – installation
Front tongue side center seat belt – removal
Front tongue side seat belt – installation
Front tongue side seat belt – removal
Supplementary Information
Steering
6B. Power Assisted System
Drag link – inspection
Drag link – installation
Drag link – removal
Power steering fluid – replacement
Power steering oil pump – disassembly
Power steering oil pump – inspection
Power steering oil pump – installation
Power steering oil pump – reassembly
Power steering oil pump – removal
Power steering oil pump drive belt (4JB1) – installation
Power steering oil pump drive belt (4JB1) – removal
Power steering oil pump drive belt (4JH1) – installation
Power steering oil pump drive belt (4JH1) – removal
Power steering unit (leaf rigid suspension) – disassembly
Power steering unit (leaf rigid suspension) – inspection
Power steering unit (leaf rigid suspension) – installation
Power steering unit (leaf rigid suspension) – reassembly
Power steering unit (leaf rigid suspension) – removal
Steering shaft – inspection
Steering shaft – installation
Steering shaft – removal
Supplementary Information
Suspension
2B. Front Suspension
Leaf rigid suspension – disassembly
Leaf rigid suspension – inspection
Leaf rigid suspension – installation
Leaf rigid suspension – reassembly
Leaf rigid suspension – removal
Supplementary Information
2C. Rear Suspension
Leaf rigid suspension – disassembly
Leaf rigid suspension – inspection
Leaf rigid suspension – installation
Leaf rigid suspension – reassembly
Leaf rigid suspension – removal
Supplementary Information
2D. Wheel, Tire System
Disc wheel and tire – inspection
Disc wheel and tire – installation
Disc wheel and tire – removal
Transmission, Transaxle (MSB)
5C. Manual
Backup light switch – inspection
Backup light switch – installation
Backup light switch – removal
Counter shaft – disassembly
Counter shaft – inspection
Counter shaft – reassembly
Gear control cable – inspection
Gear control cable – installation
Gear control cable – removal
Input shaft – disassembly
Input shaft – inspection
Input shaft – reassembly
Main shaft – disassembly
Main shaft – inspection
Main shaft – reassembly
Neutral switch – inspection
Neutral switch – installation
Neutral switch – removal
Rear oil seal – installation
Rear oil seal – removal
Shift lever – installation
Shift lever – removal
Speedometer driven gear – installation
Speedometer driven gear – removal
Supplementary Information
Transmission – disassembly
Transmission – inspection
Transmission – installation
Transmission – reassembly
Transmission – removal
Transmission oil – inspection
Transmission oil – replacement
5E. Clutch System
Clutch – inspection
Clutch – installation
Clutch – removal
Clutch control – inspection
Clutch control – installation
Clutch control – removal
Clutch master cylinder – disassembly
Clutch master cylinder – inspection
Clutch master cylinder – reassembly
Clutch switch – installation
Clutch switch – removal
Shift fork – inspection
Shift fork – installation
Shift fork – removal
Slave cylinder (manual adjustment) – disassembly
Slave cylinder (manual adjustment) – inspection
Slave cylinder (manual adjustment) – reassembly
Supplementary Information
5Z. Transmission Electrical Control
Vehicle speed sensor – inspection
Vehicle speed sensor – installation
Vehicle speed sensor – removal
3 – Troubleshooting(DTC)
4 – Wiring Diagram
LHD Audio
LHD Backup Light
LHD Cigarette Lighter
LHD Combination Meter (4JB1)
LHD Combination Meter (4JH1)
LHD Controller Area Network
LHD Cornering Light
LHD Data Recording
LHD DLC
LHD Dome Light
LHD Engine Control (4JH1)
LHD Engine Control (Fuel Heater and Fuel Cut 4JB1)
LHD Exhaust Brake
LHD Fog Light
LHD Fuse Load
LHD Ground Distribution
LHD Headlight
LHD Horn
LHD HVAC (4JB1)
LHD HVAC (4JH1)
LHD Power Distribution (4JB1)
LHD Power Distribution (4JH1)
LHD Power Door Locks
LHD Power Windows
LHD Service Connector
LHD Starter and Charging (4JB1)
LHD Starter and Charging (4JH1)
LHD Stoplight
LHD Taillight
LHD Turn Signal Light
LHD Windshield Wiper and Washer
RHD Audio
RHD Backup Light
RHD Cigarette Lighter
RHD Combination Meter (4JB1)
RHD Combination Meter (4JH1)
RHD Controller Area Network
RHD Cornering Light
RHD Data Recording
RHD DLC
RHD Dome Light
RHD Engine Control (4JH1)
RHD Engine Control (Fuel Heater and Fuel Cut 4JB1)
RHD Exhaust Brake
RHD Fog Light
RHD Fuse Load
RHD Ground Distribution
RHD Headlight
RHD Horn
RHD HVAC (4JB1)
RHD HVAC (4JH1)
RHD Power Distribution (4JB1)
RHD Power Distribution (4JH1)
RHD Service Connector
RHD Starter and Charging (4JB1)
RHD Starter and Charging (4JH1)
RHD Stoplight
RHD Taillight
RHD Turn Signal Light
RHD Windshield Wiper and Washer