John Deere 7630 7730 7830 7930 Tractor Repair Technical Manual TM2266

Description

Contents:
General Information
Safety
Recognize Safety Information
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Construct Dealer-Made Tools Safely
Dispose of Waste Properly
Service Accumulator Systems Safely
Wait Before Opening High-Pressure Fuel System
Servicing Electronic Control Units
Welding Near Electronic Control Units
Live With Safety
General Information
List of References
Sealants and Adhesives Cross-Reference Chart
Identify Zinc-Flake Coated Fasteners
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Glossary of Terms
General Specifications
Specifications (North America, Latin America, South Africa, and
Specifications (Europe)
Engine
Component Removal and Installation
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Remove and Install Engine
Engine Repair
List of References
Specifications
Repair Engine—Use CTM
Access to Front Crankshaft Seal
Access to Rear Crankshaft Seal
Access to Camshaft
Access to Timing Gear Cover
Repair Engine Accessory Drive Assembly
Remove and Install Engine Valve Cover
Fuel / Air Intake and Cooling Systems
Controls
List of References
Repair Engine—Use CTM
Diesel Fuel System
List of References
Specifications
Remove and Install Fuel Tanks
Replace Fuel Filter, Fuel Pump, and Bleed Fuel System
Air Intake System
List of References
Specifications
Inspect and Service Air Intake System
Engine Cooling System
List of References
Essential, Recommended and Fabricated Tools
Specifications
Test Radiator and Coolant Tank Cap
Remove and Install Radiator
Remove and Install Charge Air Cooler
Inspect Belt Tensioner
Remove and Install Electronic Fan Drive
Fan Belt Routing
Hydraulic Oil Cooler and Air Conditioning Condenser/Fuel Cooler
List of References
Essential, Recommended and Fabricated Tools
Specifications
Other Material
Remove Air Conditioning Condenser/Fuel Cooler
Install Air Conditioning Condenser/Fuel Cooler
Remove and Install Hydraulic Oil Cooler
Leak Test Hydraulic Oil Cooler
Exhaust System
List of References
Specifications
Remove and Install Exhaust System
Electrical
Connectors
List of References
Essential, Recommended and Fabricated Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Repair AMP Connector
Remove Connector Body from Blade Terminals
CINCH CINCH is a trademark of Cinch Inc.™ Wedgebox Connectors
Exploded View—CINCH Flexbox Connectors
CINCHCINCH is a trademark of Cinch Inc.™ Flexbox Connectors
Repair CPC CPC is a trademark of AMP Incorporated™ Blade Type Co
Repair CPCCPC is a trademark of AMP Incorporated™, Large MATE-N-
Repair DEUTSCH DEUTSCH is a trademark of Deutsch Company™ Connec
Repair DEUTSCH™ Implement Connectors
Repair ITT Connector
Repair Small MATE-N-LOCMATE-N-LOC is a trademark of AMP Incorpor
Repair Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Incorpo
Repair (Pull Type) METRI-PACKMETRI-PACK is a trademark of Delph
Repair (Push Type) METRI-PACKMETRI-PACK is a trademark of Delph
Repair Molex Connector
Repair SUMITOMO™ Connectors
Repair Tyco Fuel Injector Connector
Repair Weather PackWeather Pack is a trademark of Packard Electr
Repair YAZAKI™ Connectors
Wiring Harness Routings
List of References
Wire Number and Color Codes
Ground Point Locations
Positive Battery Cable
Negative Battery Cable
Cab Power Cable
Cab Ground Cable
Cab Harness (PowrQuad PLUS™/AutoQuad PLUS™) (North American)
Cab Harness (PowrQuad PLUS™/AutoQuad PLUS™) (European)
Cab Harness (AutoPowr™/IVT™) (North American)
Cab Harness (AutoPowr™/IVT™) (European)
Right-Hand Console Harness
Right Convenience Outlet Harness
Left Convenience Outlet Harness
Field Office Harness
Auxiliary Power Strip
Operator Control Harness with Manual SCVs (PowrQuad PLUS™/AutoQu
Operator Control Harness with EH SCVs (PowrQuad PLUS™/AutoQuad P
Air Seat Harness
Upper Active Seat Harness
Lower Active Seat Harness
Heated Seat Harness
Manual HVAC Harness
ClimaTrak™ HVAC Harness
SSU Harness (AutoTrac™)
Wheel Angle Sensor Harness (AutoTrac™)
Steering Wheel Position Sensor Harness (AutoTrac™ )
Steering Column Module Harness
JDLink™ Cab Harness
JDLink™ Control Unit Harness
Main Armrest Control Unit Harness (14-Pin)
Standard Armrest Control Unit Harness (20-Pin)
Single Lever Control Assembly Harness
Right Hand Reverser Armrest Control Unit Harness (22 Pin) (AutoP
Left Hand Reverser Armrest Control Unit Harness (22 Pin) (AutoPo
Engine/Chassis Harness with Manual SCVs (Front)
Engine/Chassis Harness with Manual SCVs (Rear)
Engine/Chassis Harness with Manual SCVs, Front Brake, and ILS (F
Engine/Chassis Harness with Manual SCVs, Front Brake, and ILS (R
Engine/Chassis Harness with EH SCVs (Front)
Engine/Chassis Harness with EH SCVs (Rear)
Engine/Chassis Harness with EH SCVs, Front Brake, and ILS (Front
Engine/Chassis Harness with EH SCVs, Front Brake, and ILS (Rear)
Outer Roof Harness
Hood Light Harness (North American)
Hood Light Harness (European)
Hood Light Harness (HID)
Driving Light Extension Harness (European and HID)
Front Roof Inner & Outer Flood Light Harness
Tail Light Harness (European Only)
Extremity Light Harness (North American)
Extremity Light Harness (European)
License Plate Light Harness (European Only)
Beacon Light Harness
Beacon Light Extension Harness
Dual Power Mirror Harness
Front PTO Switch Harness (AutoPowr™/IVT™ Only)
Front PTO/Front Hitch Harness
Front Hitch Switch Extension Harness
Radar Extension Harness
Back-Up Alarm Harness
Electronically Controlled Viscous Clutch Harness
Air Brake Pressure Switch Harness
Rear Brake Pressure Switch Harness
Rear Brake Pressure/Secondary Brake Harness (European Only)
Draft Sensor Extension Harness
Draft/Hitch Position Sensor Harness
Hitch with Manual SCVs Harness
Dual Hitch Switch Harness
Hitch/SCV I Solenoid Harness
SCV II/SCV III Solenoid Harness
SCV IV Solenoid Harness
SCV V/SCV VI Solenoid Harness
Mid Stack Harness
Transmission Harness (PowrQuad PLUS™/AutoQuad PLUS™)
Transmission Harness (AutoPowr™/IVT™)
Charging Circuit
List of References
Repair Alternator—Use CTM
Exploded View—Alternator
Remove and Install Alternator
Starting Circuit
List of References
Essential, Recommended and Fabricated Tools
Specifications
Repair Starter—Use CTM
Remove and Install Starter Motor
Replace Starter Circuit Relay
Replace Master Fuse
Relays, Fuses, Solenoids, and Switches
List of References
Specifications
General Repair Procedures—Solenoids
Load Center Fuses and Relays
Replace Brake Switch
Replace Seat Raise/Lower Switch
Replace Seat Firmness Switch (Active Seat)
Replace Heated Seat Switch
Replace Operator Presence Seat Switch
Replace MFWD Switch
Replace MFWD Solenoid
Replace Differential Lock Switch
Replace Rear PTO Shaft Select Switch
Replace Differential Lock and Rear PTO Solenoids
Replace Hitch Raise and Lower Solenoids
Replace Hitch Position Potentiometer Assembly
Replace Clutch Pedal Position Sensor
Remove Electrical Switches, Sensors and Solenoids—PowrQuad-PLUS™
Electrical Controls and Switches—AutoPowr™/IVT™ Transmission
Replace AutoPowr™/IVT™ Hydro Control Solenoid
Replace AutoPowr™/IVT™ Fixed Unit Speed Sensor
Replace AutoPowr™/IVT™ Carrier Speed Sensor
Replace Transmission Control (AutoPowr™/IVT™)
Replace SCV Control Lever
Monitoring System
List of References
Essential, Recommended and Fabricated Tools
Other Material
Control Units Identification
Replace Control Units
Replace Engine Oil Pressure Sensor
Replace Engine Crank Speed Sensor
Replace Engine Coolant Temperature Sensor
Replace Air Filter Restriction Indicator Sensor
Replace Fuel Level Sensor
Replace Foot Throttle Sensor
Replace Hydraulic Oil Filter Restriction Sensor
Remove and Install Draft Link Sensor
Adjust Draft Link Sensor
Replace Rear PTO Speed Sensor
Replace Radar Sensor
Replace Wheel Angle Sensor (AutoTrac™)
Replace MFWD Speed Sensor—AutoPowr™/IVT™
Replace AutoPowr™/IVT™ Primary Wheel Speed Sensor
Replace AutoPowr™/IVT™ Backup Wheel Speed Sensor
Replace AutoPowr™/IVT™ Transmission Oil Temperature Sensor
Replace AutoPowr™/IVT™ Transmission Pressure Sensor
Replace Instrument Control Unit (CommandCenter™) and SCV Setup P
Replace Bulbs in Instrument Control Unit (CommandCenter™)
Replace Bulbs In SCV Set-Up Panel (SUP)
Replacing Front Console Display Light Bulbs
Replace Corner Post Display and Bulbs
Armrest Control
List of References
Armrest Test Procedures
Replace Armrest Control Assembly
Replace Armrest Control Unit (ACU)
Replace Engine Speed Control
Replace Transmission Control (IVT)
Replace SCV Control Lever
Replace Hitch Control
Replace Rear PTO Switch
Replace IMS Switch
Replace Resume Switch
Implement and Accessory Connectors
List of References
Replace Seven-Terminal Outlet Socket
Replace GreenStar™ Terminal Connector
Replace Three-Pin Accessory Outlets
Replace and Adjust Field Lights
Convenience and Accessory Components
List of References
Replace Wiper Motor
Replace Windshield Washer Pumps
Replace Circulation Blower Motor
Replace Heating, Ventilating, and Air Conditioning (HVAC) Pressu
Test Ground-Fault Circuit Interrupter
Replace Hydraulic Charge Pump Heater
Remove Radio and Speakers
PowrQuad-Plus Transmission
Component Removal and Installation
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Sealing Instructions—Drive Train
Remove Drive Train
Install Drive Train
Remove Transmission
Install Transmission
Remove Range Box
Install Range Box
Transmission Shifting Mechanisms
List of References
Specifications
Reconditioning Shift Lever
Repair Range Shift Linkage (PowrQuad-Plus PowrQuad-Plus is a tra
Remove and Install Shift Cables
Check And Adjust Shift Cables (PowrQuad-PlusPowrQuad-Plus is a
PowrQuad-Plus Module
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Replace Temperature Sensor And Pressure Switches
Remove And Install Valves In Front Transmission Cover
Repair Shift Valve Housing
Remove And Install Front Transmission Cover
Remove Hydraulic Pump Drive
Repair Hydraulic Pump Drive
Install Hydraulic Pump Drive
Remove And Install Front Valve Housing
Remove Transmission Oil Pump
Exploded View—Transmission Oil Pump
Repair Transmission Oil Pump
Install Transmission Oil Pump
Remove Gear-Shift Planetary Drive
Exploded View—Planetary Drive
Repair Gear-Shift Planetary Drive
Install Gear-Shift Planetary Drive
Remove B1 Brake Housing
Recondition B1 Brake
Install B1 Brake Housing
Remove B2-B3 Brake Housing
Recondition B2 Brake
Recondition B3 Brake
Install B2-B3 Brake Housing
Remove C4 Clutch
Cross Sectional View—C4 Clutch
Exploded View—C4 Clutch
Repair C4 clutch
Install C4 Clutch
Remove Reverse Brake
Exploded View—Reverse Brake
Repair Reverse Brake
Install Reverse Brake
Remove Forward Clutch With Planetary Drive (Forward/Reverse)
Cross Sectional View—Forward Clutch with Planetary Drive
Exploded View—Forward Clutch with Planetary Drive
Repair Forward Clutch With Planetary Drive (Forward/Reverse)
Install Forward Clutch With Planetary Drive (Forward/Reverse)
Exploded View—Output Shaft
Replace Output Shaft
Range Box
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
General Information—Repair Range Box
Cross Sectional View—Range Box 30 km/h (18 mph)
Cross Sectional View—Range Box 40 km/h (28 mph) and 50 km/h (31
Exploded View—Input Shaft 30 km/h (18 mph)
Exploded View—Input Shaft 40 km/h (28 mph) and 50 km/h (31mph)
Exploded View—Differential Drive Shaft 30 km/h (18 mph)
Exploded View—Differential Drive Shaft 40 km/h (28 mph) and 50 k
Remove Differential Drive Shaft
Remove Input Shaft
Repair Input Shaft
Exploded view—Shifting Mechanism
Exploded View—Park Lock
Install Input Shaft
Adjust Input Shaft End Play
Install Differential Drive Shaft And Adjust Cone Point
Adjust Differential Drive Shaft End Play
Adjust Range Shift
Cross Sectional View—Shifter Assembly
Repair Shift Cover
Replace Speed Sensor
AutoPowr/IVT Transmission
Component Removal
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Remove and Install Transmission
Controls
List of References
Essential, Recommended and Fabricated Tools
Using Hydraulic Hand Pump to Release Park Brake
Front Pump/Control Valve Assembly
List of References
Essential, Recommended and Fabricated Tools
Specifications
Remove, Repair, and Install Hydraulic Pump Drive
General Repair Procedures—Front Control Valve/Transmission Contr
Remove and Install Front Control Valve Assembly
Exploded View—Front Control Valve Assembly
Repair Front Control Valve Assembly
Transmission Front Housing
List of References
Essential, Recommended and Fabricated Tools
Specifications
Other Material
General Repair Procedures—Transmission
Hydrostatic Module Replacement
Repair Sequence for Hydrostatic Module Service ONLY
Remove Hydrostatic Module
Install Hydrostatic Module
Hydrostatic Module
List of References
Essential, Recommended and Fabricated Tools
Specifications
Exploded View—Hydrostatic Gear Train
Disassemble Hydrostatic Module Gear Train
Repair Hydrostatic Module Gear Train
Assemble Hydrostatic Module Gear Train
Replace Hydrostatic Module
Test Multi-Function Valves
Repair Hydrostatic Module
Shift Valve Assembly
List of References
Essential, Recommended and Fabricated Tools
Specifications
General Repair Procedures—Shift Control Valve Assembly
Remove and Install Shift Valve Housing
Exploded View—Shift Valve Housing
Repair Shift Valve Assembly
Service Hi-Lo-Reverse Shift Valves
Air Leak Check Procedure
Transmission Rear Housing
List of References
Essential, Recommended and Fabricated Tools
Specifications
Transmission Rear Housing
Cross-Sectional View—Park Brake Assembly
Repair Park Brake
Remove And Install Clutch/Planetary Assembly
Shift Accumulator
Cross Sectional View—Clutch Assembly
Cross Sectional View—Clutch/Planetary Assembly
Exploded View—Planetary Assembly
Repair Clutch/Planetary Assembly
Repair Reverse Brake
Replace Clutch/Planetary Carrier Bearing Cups
Differential Input Assembly
List of References
Essential, Recommended and Fabricated Tools
Specifications
General Repair Procedures—Differential Input Assembly
Cross-Sectional View—Differential Input Assembly
Disassemble Differential Input Assembly
Determine Cone Point Shim Pack and Install Differential Drive Sh
Assemble Differential Input Assembly
MFWD Drive Systems
Component Removal And Installation
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Sealing Instructions
Remove MFWD Clutch
Install MFWD Clutch
Remove Non-Suspended MFWD Axle
Install Non-Suspended MFWD Axle
Remove Suspended MFWD Axle
Install Suspended Axle
Controls
List of References
Specifications
PTO Shift Lever
MFWD Clutch
List of References
Essential, Recommended and Fabricated Tools
Specifications
General Repair Procedures—MFWD Clutch
Cross-Sectional View—MFWD Clutch (PowrQuad PLUS™ or AutoQuad PLU
Cross-Sectional View—MFWD Clutch (AutoPowr/IVT)
Disassemble MFWD Clutch
Disassemble MFWD Clutch Pack
Assemble MFWD Clutch Pack
Assemble MFWD Clutch
MFWD Axle
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Cross-Sectional View—Planetary Carrier and Wheel Hub Without Bra
Cross-Sectional View—Planetary Carrier and Wheel Hub With Brake
Remove, Recondition, And Install Planetary Carrier And Wheel Hub
Remove, Recondition, And Install Planetary Carrier And Wheel Hub
Cross-Sectional View—Knuckle Spindle Assembly (Standard Duty)
Cross-Sectional View—Knuckle Spindle Assembly (Heavy Duty)
Disassemble, Inspect, and Assemble Knuckle Spindle Assembly
Install Non-Suspended MFWD Axle Into Repair Stand
Install Suspended MFWD Axle Into Repair Stand
Remove And Install Planetary Carrier-Wheel Hub-Knuckle Spindle—U
Determine Kingpin Shim Pack
Remove Differential Housing
Cross-Sectional View—Differential Housing—Standard Limited Slip
Cross-Sectional View—Differential Housing—Heavy Duty Limited Sli
Cross-Sectional View—Differential Housing—Heavy Duty Limited Sli
Cross-Sectional View—Differential Housing—Heavy Duty Limited Sli
Cross-Sectional View—Differential Housing—Heavy Duty With Hydrau
Repair Differential Housing—Limited Slip Differential
Assemble Differential—Limited Slip Differential
Repair Differential Housing—With Hydraulic Differential Lock
Assemble Differential—With Hydraulic Differential Lock
Cross-Sectional View—Differential Drive Shaft and Input Quill—No
Cross-Sectional View—Differential Drive Shaft And Input Quill—Su
Remove And Disassemble Differential Drive Shaft
Determine Differential Drive Shaft Cone Point Shim Pack
Assemble And Install Differential Drive Shaft
Check Ring Gear Backlash And Determine Differential Case Bearing
Check Ring Gear Backlash And Determine Differential Case Bearing
Adjust Ring Gear Backlash
Backlash Shim Pack Example and Worksheet
Install Differential Case Bearing Cup and Differential Housing
Disassemble And Assemble Axle Housing—Standard Duty
Disassemble Axle Housing—Heavy Duty
Determine And Install Axle Housing Bearing Cup Shim Pack—Standar
Determine And Install Axle Housing Bearing Cup Shim Pack—Heavy D
Preload Shim Pack Example And Worksheet
Install Axle Housing
Cross-Sectional View—Steering Cylinder Housing Assembly—Non-Susp
Cross-Sectional View—Steering Cylinder Housing Assembly—Suspende
Remove And Disassemble Steering Cylinder
Cross-Sectional View—Steering Cylinder
Assemble And Install Steering Cylinder
Replace MFWD Pivot Bushing
Suspended MFWD Axle Components
List of References
Essential, Recommended and Fabricated Tools
Exploded View—Suspended Axle Control Valve
Relieve Pressure From Suspended MFWD Axle Hydraulic System
Replace Suspended MFWD Axle Position Sensor
Recondition Suspended MFWD Axle Pressure Control, Pressure Relie
Cross-Sectional View—Suspended MFWD Axle Cylinder Piston Seals
Check and Charge Accumulators
Drive Systems
Component Removal And Installation
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Sealing Instructions
Remove Front PTO Assembly
Install Front PTO Assembly
Remove Final Drive
Install Final Drive
Remove Rear PTO Assembly
Install Rear PTO Assembly
Rear Differential
List of References
Essential, Recommended and Fabricated Tools
Specifications
General Repair Procedures—Rear Differential
Remove Differential
Cross-Sectional View—Differential
Disassemble Differential
Assemble Differential
Adjust Differential Preload
Adjust Differential Backlash
Final Drive
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
General Repair Procedures—Final Drive
Remove Planet Pinion Carrier
Cross-Sectional View—Planet Pinion Carrier
Disassemble Planet Pinion Carrier
Exploded View—Planet Pinion Carrier
Assemble Planet Pinion Carrier
Cross-Sectional View—100 mm Rear Axle Housing And Shaft
Remove Axle Housing
Disassemble And Assemble Axle Housing
Disassemble And Assemble Axle Shaft
Install Axle Housing
Install Planet Pinion Carrier And Check Rolling Drag Torque
Rear PTO
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
General Repair Procedures—PTO
Cross-Sectional View—PTO Clutch
Remove And Disassemble PTO Clutch
Assemble And Install PTO Clutch
Remove And Disassemble Output Shaft and PTO Shifter
Remove And Disassemble Countershaft
Cross-Sectional View—Two-Speed Shiftable PTO Countershaft
Cross-Sectional View—Three-Speed Shiftable PTO Countershaft
Assemble And Install Countershaft
Cross-Sectional View—Single-Speed PTO Output Shaft
Cross-Sectional View—Two-Speed Shiftable PTO Output Shaft
Cross-Sectional View—Three-Speed Shiftable PTO Output Shaft
Assemble And Install PTO Output Shaft and PTO Shifter
Exploded View—Shiftable PTO Shifter
Install Shifter
Replace PTO Output Shaft Oil Seal
Remove 540/1000 PTO Adapter Assembly
Disassemble and Assemble 540/1000 PTO Adapter Assembly
Install 540/1000 PTO Adapter Assembly
Front PTO Repairs
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
General Repair Procedures—PTO
Exploded View—Front PTO Driveline
Repair Front PTO Driveline
Remove and Install Front PTO Oil Cooler
Remove and Install Front PTO Pump
Remove Front PTO Clutch Housing
Disassemble Front PTO Clutch Housing
Assemble Front PTO Clutch Housing
Replace Front PTO Brake
Remove Front PTO Output Shaft
Install Front PTO Output Shaft
Remove and Install Modulating Valve
Repair Pressure Regulating Valve
Repair Oil Cooler Bypass and Lube Relief Valves
Disassemble Front PTO Gearcase Housing
Primary Brakes
List of References
Essential, Recommended and Fabricated Tools
Remove and Install Brake Plates, Disks, and Pistons
Steering and Brakes
Steering Column
List of References
Remove Cowl and Plenum
Repair Steering Column (Standard and AutoTrac)
Replace Clutch Pedal Return Spring
Hydrostatic Steering
List of References
Specifications
Remove and Install Steering Control Assembly (Standard and AutoT
Service Brakes
List of References
Essential, Recommended and Fabricated Tools
Service Parts Kits
Specifications
General Repair Procedures—Brake Valve
Remove and Install Brake Valve
Disassemble, Inspect, and Assemble Brake Valve
Bleed MFWD Brakes
Bleed Brakes
Power-Assisted Brake Capacity Test
Manual Brake Capacity Test (Engine OFF)
Trailer Brakes
List of References
Specifications
Air Brake Supply System
Air Brake Single Line System Component Location
Air Trailer Brake System Component Location (North American)
Air Brake Component Location (Western Europe)
Remove and Install Air Compressor
Hydraulic Trailer Brake Component Location
Hydraulics
Component Removal and Installation
List of References
Specifications
Remove and Install Hydraulic Pump
Remove And Install Hitch Valve
Remove and Install Deluxe SCVs
Remove and Install Mid-Stack
Remove and Install SCV Valve Stack and Couplers
Hydraulic System Repair
List of References
Essential, Recommended and Fabricated Tools
Specifications
General Repair Procedures—Hydraulic System
Use Special Wrench
Install Hydraulic Fittings
Hydraulic Pump And Charge Pump
List of References
Other Material
Specifications
Remove And Install Hydraulic Pump Controller
Repair Hydraulic Pump Controller
Exploded View—Hydraulic Charge Pump
Hydraulic System Valves
List of References
Essential, Recommended and Fabricated Tools
Specifications
General Repair Procedures—Hitch and Inlet-Priority Valves
Disassemble, Inspect, and Assemble Inlet-Priority Valve
Exploded View—Hitch Valve
Disassemble, Inspect, and Assemble Hitch Valve
Test Surge Relief Valve
Selective Control Valves and Couplers
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
General Repair Procedures—Selective Control Valves
Remove, Install, And Adjust Cables—Manual SCV
Exploded View—Manual Selective Control Valve (Three-Postion)
Replace Control Knob—Manual SCV
Inspect Poppet Load-Check Valves—Manual SCV
Inspect Pressure Compensator Valve—Manual SCV
Inspect Metering Valve—Manual SCV
Disassemble, Inspect, And Assemble Control Valve—Manual SCV
Exploded View—Manual Selective Control Valve (Single-Position)
Disassemble, Inspect, And Assemble Control Valve (Manual SCV-Sin
Exploded View—Deluxe SCV
Repair Deluxe SCVs
Rear Hydraulic Couplers (Deluxe)—Repair
Remove and Install Mid-Stack Couplers
Disassemble and Assemble Mid-Stack
Repair Directional Valve
Rear 3-Point Hitch
List of References
Essential, Recommended and Fabricated Tools
Specifications
Remove and Install Hitch Lift Cylinders
Remove and Install Rockshaft Support Housing
Remove and Install Rockshaft
Replace Rockshaft Housing Bushings
Repair Draft Sensing Shaft
Cross-Sectional View—Lift Cylinder
Disassemble, Inspect, and Assemble Lift Cylinder
Front 3-Point Hitch
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Remove and Install Front 3-Point Hitch
Exploded View—Front 3-Point Hitch
Exploded View—Front Hitch Lift Cylinder
Repair Front Hitch Lift Cylinder
Bleed Hydraulic System
List of References
Essential, Recommended and Fabricated Tools
Bleed Hydraulic System
Miscellaneous
Hood
List of References
Specifications
Remove and Install Hood
Front Axle (Two-Wheel Drive)
List of References
Essential, Recommended and Fabricated Tools
Specifications
Other Material
Remove Front Axle (Two-Wheel Drive)
Install Front Axle (Two-Wheel Drive)
Replace Knee Bushings
Replace Wheel Bearings
Steering Cylinders (Two-Wheel Drive)
List of References
Other Material
Service Parts Kits
Specifications
Remove and Install Steering Cylinder (Two-Wheel Drive)
Cross-Sectional and Exploded View—Steering Cylinder—Two-Wheel Dr
Rear Wheels
List of References
Essential, Recommended and Fabricated Tools
Specifications
Service Heavy-Duty Wheel Clamps
Wagon And Pick-Up Hitch
List of References
Specifications
Repair Wagon Hitch
Adjust Wagon Hitch Release
Repair Pick-Up Hitch
Adjust Pick-Up Hitch
Operator Station
Component Removal and Installation
List of References
Essential, Recommended and Fabricated Tools
Specifications
Remove Cab
Install Cab
Repair Cab
Heating, Ventilating, and Air Conditioning (HVAC)
List of References
Heater Line Routing
Remove HVAC Module
Install HVAC Module
Remove and Install Heater Core
Remove and Install Heater Control Valve (Without CLIMATRAK)
Remove and Install Heater Control Valve (With CLIMATRAK)
Leak Test Manual Heater Control Valve
Install Heater Control Valve
Remove and Install Control Cable
Adjust Heating/Cooling Controls
Air Conditioning System
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Service Parts Kits
Hose and Tubing O-Ring Connection Torques
Discharge Air Conditioning System
Flushing, Purging, and Evacuating Information
Flush Air Conditioning System
Purge Air Conditioning System
Evacuate Air Conditioning System
Charge Air Conditioning System
Refrigerant Oil Information
Check Compressor Oil Charge
Determine Correct Refrigerant Oil Charge
Add Refrigerant Oil to System
Add Refrigerant Oil to Pressurized System
Remove and Install Compressor
Test Volumetric Efficiency
Test Shaft Seal Leakage
Disassemble and Assemble Compressor Clutch
Check Clutch Hub Clearance
Inspect Compressor Manifold
Disassemble, Inspect, and Assemble Compressor
Remove and Install Compressor Relief Valve
Replace Receiver-Dryer
Remove and Install Expansion Valve
Remove Air Conditioning Condenser
Leak Test Condenser
Leak Test Evaporator
Remove and Install Evaporator
Air Suspension Seat
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Remove and Install Seat
Repair Seat Air System
Repair Seat Suspension
Repair Seat Back
Repair Seat Control Knobs
ACTIVE SEAT™
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Purging Air from ACTIVE SEATACTIVE SEAT is a trademark of Deere
Remove and Install ACTIVE SEATACTIVE SEAT is a trademark of Deer
Remove and Install ACTIVE SEAT™ Actuator
Remove and Install Actuator Hoses
Remove and Install Seat Control Valve Assembly
Exploded View—ACTIVE SEAT™ Hydraulic Control Valve Block
Remove and Install Accumulator
Checking and Charging Replacement Accumulators
Repair ACTIVE SEAT™ Air System
Repair ACTIVE SEAT™ Suspension
Repair Seat Back
Armrest
List of References
Remove and Install Armrest Control
Disassemble and Assemble Armrest Adjustment Assembly
Cab Door and Windshield
List of References
Specifications
Repair Cab Door Latch
Cab Door Adjustment—Step 1
Cab Door Adjustment—Step 2
Cab Door Adjustment—Step 3
Cab Door Adjustment—Step 4
Cab Door Adjustment—Step 5
Replace Windshield Glass or Seal
Dealer Tools
Dealer Fabricated Tools
List of References
DF1057—Axle Adjusting Tool
DFRW4—Axle Wheel Hub Tool
DFRW20—Compressor Holding Fixture
DFRW30A—Axle Jacking Tool
DFRW63 – DFRW64 – DFRW65 – DFRW66 – DFRW81—Tap-Out Harnesses
DFRW70—Holding Tool
DFRW87—Pick-Up Hitch Adapter Plate
DFRW92—Mounting Guide Pins
DFRW94—Rear Axle Support Stand
DFRW98—Rear Axle Guide Pin
DFRW99—540/1000 PTO Adapter Assembly Bearing Installer
DFRW132—Differential Side Bevel Gear End Play Tool
DFRW139—Evaporator Flushing Block
DFRW148—ACTIVE SEATACTIVE SEAT is a trademark of Deere & Company
DFRW151—Radiator Cap Adapter
DFRW156—Shift Valve Bore Flushing Can
DFRW168—Park Brake Solenoid Harness
DFRW178 — Front Brake Bleed Wrench
DFRW179—Front PTO Support Bracket
DFRW182—Cone Stand Adapter
DFRW193—Modification to JT01730 Rear PTO Removal Bracket to a JT
DFRW194—MFWD Input Shaft Holding Tool
DFRW212 Leak Test Assembly
DFRW213 — Hydraulic Trailer Brake Test / Bleed Assembly
Essential And Recommended Tools
List of References
D01006AA Bench-Mounted Holding Fixture
D01044AA Bushing, Bearing and Seal Driver Set
D01045AA Disk Set
D01047AA 17-1/2 and 30 Ton Hydraulic Puller Set
D01048AA 17-1/2 Hydraulic Puller Set
D01061AA Blind-Hole Puller Set
D01173AA 17-1/2 Ton Mechanical Puller Set
D01290AA Push-Puller
D01301AA Internal Puller
D05072ST Transmission Plate
D05104ST Radiator Pressure Tester
D05117ST Spanner Wrench
D05223ST Engine Rollover Stand
D05277ST Pulley Remover
D05361ST Rubber Stopper and Leak Detector Kit
JDG19 Lifting Eyes
JDG23 Lift Sling
JDG135 Driver Disk (140 mm or 5-1/2 in.)
JDG141 Extraction Tool
JDG155 Electrical Repair Tool Kit
JDG215 Compressor Seal and Clutch Repair Kit
JDG226 Special Hex Drive
JDG303 Clutch Spring Washer Compressor
JDG359 DEUTSCH Electrical Repair Tool Kit
JDG537 Driver Handle
JDG652-1 Bearing Installer
JDG658 Special Hydraulic Wrench
JDG707 Crimping Tool
JDG708 AMP Crimping Tool
JDG731A Spanner Socket
JDG746 Compressor Seal Protector
JDG747 A/C Compressor Clutch Spanner
JDG748 Jaws
JDG749 54-Inch Extension
JDG750 Swivel Socket
JDG753 PTO Seal Installer
JDG754 Spring Compressor
JDG755 Bushing Installer
JDG761 Seal Installer
JDG765 Bushing Installer
JDG766 Clip Removal Tool
JDG768 Pilot Pins
JDG770 Seal Installer
JDG771 Forcing Screw Pilot
JDG772 Input Planetary Installation Tool
JDG775 Seal Installer
JDG778A Rolling Drag Torque Tool
JDG783 Weather Pack Crimping Tool
JDG789 Hydraulic Test Adapter
JDG811 Puller
JDG820 Flywheel Rotation Tool
JDG839 Radiator Pressure Tester Adapter
JDG851 Seal Installer
JDG855 Clutch Assembly Tool
JDG865 Crimping Tool
JDG867 Axle Seal Installer
JDG882 Mounting Guide Pins
JDG890A Planetary Carrier Lifting Tool
JDG928 Spanner Wrench
JDG983 Snap Ring Expander Tool
JDG1076 Cone Stand and Adapter
JDG1076A Cone Stands and Adapters
JDG1090 Yoke Holding Tool
JDG1123 Driver Disk
JDG1182 Puller Adapter
JDG1198 Bearing Installer
JDG1209 Axle Support Bracket
JDG1211 Bushing Installer Pilot
JDG1212 Bushing Remover
JDG1213 Tie Rod Wrench
JDG1214 Steering Cylinder Rod Wrench
JDG1215 Bearing Cup Installer Set
JDG1216 Ring Gear Holding Tool
JDG1217 Differential Housing Tool Set
JDG1218A Seal Installer
JDG1219 Seal Installer
JDG1220 Spacer Installer
JDG1221 Seal Installer Set
JDG1222 Puller Jaws
JDG1224 Special Socket
JDG1227 Suspended Axle Cylinder Tool Set
JDG1253 Spanner Socket
JDG1255 Slinger-Seal Installer
JDG1272 Bushing-Seal Installer
JDG1369 Terminal Extractor Tool
JDG1419 Lifting Bridle
JDG1424 Support Block
JDG1504 IVT Hi-Lo-Reverse Shift Valve Service Tool Kit
JDG1505 Test Block
JDG1506 Anti-Rotation Tool
JDG1507 Attaching Bracket
JDG1509 Holding Fixture
JDG1510 Spring Compressor Brackets
JDG1511 Park Brake Service Tools
JDG1512 Clutch Spring Compressor
JDG1513 Control Tube Remover
JDG1514 Guide
JDG1579 Coupler Tool
JDG1655A Lifting Bracket
JDG1662 Spacer Ring
JDG1666 Park Brake Release Hand Pump Kit
JDG1670 Axle Support Bracket
JDG1707 Axle Lifting Bracket
JDG1744 Master Repair Kit
JDG1769 Differential Housing Tool Set
JDG1826 Seal Driver
JDG1827-1 PTO Seal Installer
JDG1827-2 PTO Seal Driver Spud
JDG1827-3 PTO Seal Driver Spud
JDG2046 Starter Wrench
JDG10145 Crimping Tool
JDG10146 Terminal Extraction Tool
JDG10198 Crimping Tool
JDG10207 Spanner Socket
JDG10208 Transmission Shift Valve Tool
JDG10211 Seal Installer
JDG10353 DEUTSCH Crimp and Extractor Tool Set
JDG10927 Terminal Extraction Tool
JDG-PST Power Shift Transmission Repair Kit
JDT32 Seal Installer Disk
JDT44 2-1/2 in. Heavy Duty Socket
JT01673 Bearing Cup Installer
JT01778 Threaded Adapter (5/8 in. x 12 mm)
JT02045 Recovery/Recycling, and Charging Station
JT02050 Recovery/Recycling Station
JT02051 Manifold with Gauges
JT02063 Electronic Leak Detector
JT02075 Air Conditioning Flushing Unit
JT02081 Electronic Leak Detector
JT02098 Air Conditioning R-12/R134a Fitting Kit
JT02129 Air Conditioning Oil Injector
JT02147 Tube Fitting
JT03474 — Male-to-Male Quick Coupler
JT03515 Accumulator Charging Set
JT05412 Universal Pressure Test Kit
JT05471 Gauge w/Quick Coupler, 7000 kPa (70 bar) (1000 psi)
JT05508 Lift Eye
JT05563 Nitrogen Charging Hose
JT05726 Wheel and Axle Lift
JT07045 Hydraulic Pressure Gauge
JT07056 Service Jack
JT07115 Master Hydraulic Kit
JT07118 — Two-Valve Manifold
JT07119 Test Hose
JT07122 Splitting Stand
JT07122-3 Splitting Stand Adapter
JT07122-10 Splitting Stand Support Adapter Kit
JT07122-11 Bushing Collar Adapter
JT07130A PTO Housing Lifting Fixture
JT07131A Differential Lifting Tool
JT07134 — Bleed Pipe
JT07195B Technician’s Electrical Repair Kit
JT07208 Hydraulic Fitting Kit
JT07218 Rear Axle Lifting Tool
JT07219 Rear Axle Support Stand
JT07359 Splitting Stand “L” Brackets
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