John Deere CTS II Combines Diagnostic Repair Manual TM1752

Description

Contents:
Introduction
Foreword
General
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
HANDLE FLUIDS SAFELY – AVOID FIRES
PREVENT BATTERY EXPLOSIONS
PREPARE FOR EMERGENCIES
PREVENT ACID BURNS
AVOID HIGH-PRESSURE FLUIDS
PARK MACHINE SAFELY
SUPPORT MACHINE PROPERLY
WEAR PROTECTIVE CLOTHING
WORK IN CLEAN AREA
SERVICE MACHINES SAFELY
WORK IN VENTILATED AREA
ILLUMINATE WORK AREA SAFELY
REPLACE SAFETY SIGNS
USE PROPER LIFTING EQUIPMENT
AVOID HEATING NEAR PRESSURIZED FLUID LINES
REMOVE PAINT BEFORE WELDING OR HEATING
USE PROPER TOOLS
PRACTICE SAFE MAINTENANCE
DISPOSE OF WASTE PROPERLY
AVOID HARMFUL ASBESTOS DUST
SERVICE TIRES SAFELY
PROTECT AGAINST NOISE
LIVE WITH SAFETY
COMBINE IDENTIFICATION NUMBER
ENGINE Serial Number: ENGINE GEARCASE
HYDROSTATIC DRIVE UNIT PUMP
HYDROSTATIC DRIVE UNIT MOTOR
LEFT CAM LOBE FOUR-WHEEL DRIVE MOTOR
RIGHT CAM LOBE FOUR-WHEEL DRIVE MOTOR
TRANSMISSION
SPECIFICATIONS
DIMENSION REFERENCE POINTS
DIMENSIONS
METRIC BOLT AND CAP SCREW TORQUE VALUES
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
Separator Repair
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
TINE SEPARATOR SYSTEM DIAGRAM RICE COMBINE ILLUSTRATED
MOVE TINE SEPARATOR MODULE TO THE SERVICE POSITION
MOVE TINE SEPARATOR MODULE TO THE WORKING POSITION
SERATED BEATER DRIVE GEARBOX IDLER
REMOVE SERATED BEATER DRIVE GEARBOX
SERATED BEATER DRIVE GEARBOX
DISASSEMBLE SERATED BEATER DRIVE GEARBOX
ASSEMBLE SERATED BEATER DRIVE GEARBOX
INSTALL SERATED BEATER DRIVE GEARBOX
SERATED BEATER AND SHAFT
REMOVE LEFT-HAND SERATED BEATER SHAFT BEARING
INSTALL LEFT-HAND SERATED BEATER SHAFT BEARING
REMOVE RIGHT-HAND SERATED BEATER SHAFT BEARING
INSTALL RIGHT-HAND SERATED BEATER SHAFT BEARING
REMOVE SERATED BEATER SHAFT
INSTALL SERATED BEATER SHAFT
REMOVE DUAL SPEED BEATER DRIVE SHEAVE
INSTALL DUAL SPEED BEATER DRIVE SHEAVE
REMOVE/INSTALL SERATED BEATER WINGS
STRIPPER BEATER
REMOVE STRIPPER BEATER DRIVE SHEAVE
REMOVE AND INSTALL STRIPPER BEATER SHAFT
REMOVE AND INSTALL STRIPPER BEATER
INSTALL STRIPPER BEATER DRIVE SHEAVE
SERATED BEATER COVER
REMOVE SERATED BEATER COVER
REMOVE STRIPPER BEATER COVER
INSTALL STRIPPER BEATER COVER
INSTALL SERATED BEATER COVER
REMOVE MODULE FEED ASSEMBLY
INSTALL MODULE FEED ASSEMBLY
REMOVE SERATED BEATER LOWER COVERS
INSTALL SERATED BEATER LOWER COVERS
SPECIFICATIONS
SHAKER PAN LOCATION DRAWING
CHAFFER EXTENSION ELEMENT LOCATION DRAWING
CHAFFER FRAME LOCATION DRAWING
CHAFFER ELEMENT LOCATION DRAWING
SIEVE FRAME LOCATION DRAWING
SIEVE ELEMENT LOCATION DRAWING
REMOVE CHAFFERS SIEVE AND FRAMES
PRECLEANING CHAFFER LOCATION DRAWING
REPAIR CHAFFER SIEVE AND PRECLEANER
INSTALL CHAFFERS SIEVE AND FRAMES
SPECIAL OR ESSENTIAL TOOLS
SPECIFICATIONS
REMOVE MODULE
REPAIR MODULE
TINE MODULE BACKBONE WEAROUT REPAIR
MODULE FRAME AND COVERS
MODULE REAR SHIELDS
REMOVE FRONT FEED SECTION ASSEMBLY
INSTALL FRONT FEED SECTION ASSEMBLY
MODULE GRATE ASSEMBLY
REMOVE SEPARATOR GRATES
INSTALL SEPARATOR GRATES
REPLACE GRATE FINGERBAR
MODULE CRANK-OUT SYSTEM
REMOVE MODULE CRANK-OUT SYSTEM
INSTALL MODULE CRANK-OUT SYSTEM
INSTALL MODULE
SPECIAL OR ESSENTIAL TOOLS
OTHER MATERIAL
SPECIFICATIONS
TINE SEPARATOR FRONT BEARINGS AND LUBE LINES
TINE SEPARATOR TUBES
REMOVE TINE SEPARATORS
INSTALL TINE SEPARATORS
REPAIR TINE SEPARATORS
REPLACE TINE SEPARATOR DRIVE COUPLER
REPLACE TINE SEPARATOR FLOW DIVIDERS
REPLACE TINES
REPLACE DISCHARGE PADDLES
SPECIAL OR ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
ENGINE GEARBOX TO MODULE DRIVES
DISASSEMBLE MODULE DRIVE
ASSEMBLE MODULE DRIVE
OTHER MATERIAL
SPECIFICATIONS
MODULE DRIVE GEARBOX SHAFT AND COUPLING
REMOVE MODULE DRIVE GEARBOX
DISASSEMBLE AND REPAIR MODULE DRIVE GEARBOX
ASSEMBLE MODULE DRIVE GEARBOX
INSTALL MODULE DRIVE GEARBOX
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
STRAW CHOPPER DRIVES
REMOVE AND INSTALL STRAW CHOPPER
STRAW SPREADER DRIVE
REMOVE AND INSTALL CHAFF SPREADER PUMP
Grain Tank and Unloading System Repair
RAISE AND LOWER GRAIN TANK EXTENSIONS
Electrical Diagnostics and Tests
GENERAL INFORMATION
ELECTRICAL SCHEMATIC SYMBOLS
HOW TO USE ELECTRICAL DIAGNOSTICS
BASIC INFORMATIONAL WARNINGS FOR VEHICLES EQUIPPED WITH COMPUTER CONTROLLED SYSTEMS
ESSENTIAL TOOLS
SEVEN BASIC STEPS
ELECTRICAL SYSTEM VISUAL INSPECTION
SCHEMATIC SECTION INFORMATION DESCRIPTION
ELECTRICAL CONNECTOR HANDLING
BASIC OPERATION
CALIBRATION INFORMATION
CALIBRATION SWITCH SETTINGS
OPERATIONAL INFORMATION
DETAILED DESCRIPTION
UNLOAD AUGER ON BLUE
LOW FUEL YELLOW
PARK BRAKE ON YELLOW
SEP DRIVE FILTER YELLOW
SEP DRIVE TEMP YELLOW
HYDRAULIC OIL TEMP YELLOW
VOLTAGE YELLOW
ENGINE AIR FILTER YELLOW
GRAIN TANK FULL BLUE
HYDRO CHARGE PRES RED
SEP DRIVE PRES RED
ENG TEMPERATURE RED
ENGINE OIL PRESSURE RED
STRAW CHOPPER YELLOW
BEATER YELLOW
AUGER CONVEYOR YELLOW
GRAIN ELEVATOR YELLOW
TAILINGS ELEVATOR YELLOW
CYLINDER SPEED YELLOW
ENGINE SPEED YELLOW
COMPONENT LOCATION
C201 – POWER DISTRIBUTION BOARD CONNECTOR J1
C202 – POWER DISTRIBUTION BOARD CONNECTOR J2
C215 – PARKING BRAKE POSITION SENSOR SWITCH CONNECTOR
C225 – HYDRO CHARGE PRESSURE LOW SENSOR CONNECTOR
C402 – L.H. MAIN/CAB CONNECTOR
C404 – L.H. MAIN/CAB CONNECTOR
C405 – R.H. MAIN/CAB CONNECTOR
C509 – WARNING DISPLAY PANEL CONNECTOR J1
C510 – WARNING DISPLAY PANEL CONNECTOR J2
C601 – STEERING COLUMN/L.H. MAIN HARNESS CONNECTOR
C603 – DUAL DISPLAY DIGITAL TACHOMETER CONNECTOR
C701 – ENGINE/L.H. MAIN JUNCTION CONNECTOR
C702 – ENGINE/R.H. MAIN JUNCTION CONNECTOR
C704 – ENGINE COOLANT TEMP SWITCH CONNECTOR
C705 – ENGINE GEARCASE OIL TEMP HI SWITCH CONNECTOR
C706 – HYDRAULIC OIL TEMP HI SWITCH CONNECTOR
C707 – DRIVE FILTER RESTRICTED SWITCH CONNECTOR
C708 – SEP DRIVE LUBE PRESSURE LOW SWITCH CONNECTOR
C709 – AIR FILTER RESTRICTED SWITCH CONNECTOR
C712 – ENGINE OIL PRESSURE SWITCH CONNECTOR
C801 – GRAIN TANK/L.H. MAIN JUNCTION CONNECTOR
C803 – FULL TANK SENSOR – LEFT SIDE
C804 – FULL TANK SENSOR – OPTIONAL RIGHT SIDE
DIAGRAMS
BRIEF DESCRIPTION
BASIC OPERATION
DETAILED DESCRIPTION
COMPONENT LOCATION
C210 – L.H. MAIN/R.H. MAIN JUNCTION CONNECTOR
C211 – LOW SHAFT SPEED MONITOR LSSM TAILINGS SENSOR CONNECTOR
C217 – LOW SHAFT SPEED MONITOR LSSM CONVEYOR AUGER SENSOR
C218 – LOW SHAFT SPEED MONITOR LSSM CLEAN GRAIN SENSOR
C224 – LOW SHAFT SPEED MONITOR LSSM WALKER SENSOR CONNECTOR
C227 – LOW SHAFT SPEED MONITOR LSSM CHOPPER SENSOR CONNECTOR
C228 – LOW SHAFT SPEED MONITOR LSSM CHOPPER SENSOR DISABLE CONNECTOR
C229 – LOW SHAFT SPEED MONITOR LSSM BEATER SENSOR CONNECTOR
C404 – L.H. MAIN/CAB CONNECTOR
C509 – WARNING DISPLAY PANEL CONNECTOR J1
C510 – WARNING DISPLAY PANEL CONNECTOR J2
C701 – ENGINE/L.H. MAIN JUNCTION CONNECTOR
C759 – REAR HOOD/L.H. MAIN JUNCTION CONNECTOR
DIAGRAMS
BRIEF DESCRIPTION
BASIC OPERATION
DETAILED DESCRIPTION
COMPONENT LOCATION
C128 – GREENSTAR MOISTURE METER CONNECTOR
C210 – L.H. MAIN/R.H. MAIN JUNCTION CONNECTOR
C211 – LOW SHAFT SPEED MONITOR LSSM TAILINGS SENSOR CONNECTOR
C217 – LOW SHAFT SPEED MONITOR LSSM CONVEYOR AUGER SENSOR
C218 – LOW SHAFT SPEED MONITOR LSSM CLEAN GRAIN SENSOR
C224 – LOW SHAFT SPEED MONITOR LSSM WALKER SENSOR CONNECTOR
C227 – LOW SHAFT SPEED MONITOR LSSM CHOPPER SENSOR CONNECTOR
C228 – LOW SHAFT SPEED MONITOR LSSM CHOPPER SENSOR DISABLE CONNECTOR
C404 – L.H. MAIN/CAB CONNECTOR
C509 – WARNING DISPLAY PANEL CONNECTOR J1
C510 – WARNING DISPLAY PANEL CONNECTOR J2
C701 – ENGINE/L.H. MAIN JUNCTION CONNECTOR
C759 – REAR HOOD/L.H. MAIN JUNCTION CONNECTOR
DIAGRAMS
BRIEF DESCRIPTION
BASIC OPERATION
DETAILED DESCRIPTION
CONNECTOR LOCATION
C106 – HARVESTRAK PRE-AMP OUTPUT CONNECTOR
C112 – HARVESTRAK RIGHT SHOE SENSOR CONNECTOR
C113 – HARVESTRAK RIGHT WALKER SENSOR CONNECTOR
C114 – HARVESTRAK PRE-AMP INPUT CONNECTOR
C120 – L.H. HARVESTRAK HARNESS CONNECTOR
C121 – R.H. HARVESTRAK HARNESS CONNECTOR
C235 – HARVESTRAK LEFT SHOE SENSOR CONNECTOR
C236 – HARVESTRAK LEFT WALKER SENSOR CONNECTOR
C402 – L.H. MAIN/CAB CONNECTOR
C405 – R.H. MAIN/CAB CONNECTOR
C501 – CAB MAIN/ARMREST CONNECTOR
C511 – HARVESTRAK CONSOLE CONNECTOR
C604 – CORNER POST GAUGES CONNECTOR
C701 – ENGINE/L.H. MAIN JUNCTION CONNECTOR
DIAGRAMS
BRIEF DESCRIPTION
BASIC OPERATION
DETAILED DESCRIPTION
CONNECTOR LOCATION
C108 AND C109 – REAR HOOD RIGHT LIGHT CONNECTORS
C110 AND C111 – REAR GRAIN TANK RIGHT LIGHT CONNECTORS
C116 – RIGHT SIDE COMBINE ROAD TRANSPORT WARNING LIGHT CONNECTOR
C124 – RIGHT REAR DISCHARGE LIGHT CONNECTOR
C201 – POWER DISTRIBUTION BOARD CONNECTOR J1
C202 – POWER DISTRIBUTION BOARD CONNECTOR J2
C210 – L.H. MAIN/R.H. MAIN JUNCTION CONNECTOR
C230 – LEFT REAR DISCHARGE LIGHT CONNECTOR
C231 – LEFT REAR HOOD TAIL/BRAKE LIGHT CONNECTOR
C232 – LEFT REAR HOOD SIDE MARKER LIGHT CONNECTOR
C233 – LEFT REAR GRAIN TANK TAIL/TURN LIGHT CONNECTOR
C234 – LEFT REAR GRAIN TANK SIDE MARKER LIGHT CONNECTOR
C239 – LEFT SIDE COMBINE ROAD TRANSPORT WARNING LIGHT CONNECTOR
C402 – L.H. MAIN/CAB CONNECTOR
C404 – L.H. MAIN/CAB CONNECTOR
C503 AND C504 – DOME LIGHT CONNECTORS
C505 – LIGHT SWITCH CONNECTOR
C506 – PANEL LIGHT DIMMER CONNECTOR
C509 – WARNING DISPLAY PANEL CONNECTOR J1
C601 – STEERING COLUMN/L.H. MAIN HARNESS CONNECTOR
C603 – DUAL DISPLAY DIGITAL TACHOMETER CONNECTOR
C604 – CORNER POST GAUGES CONNECTOR
C605 THROUGH C610 – CAB HEADLIGHT CONNECTORS
C614 – TURN SIGNAL SWITCH ASSEMBLY CONNECTOR IN STEERING COLUMN
C615 AND C616 – TURN INDICATOR CONNECTORS
C625 – HEADER FLOAT GAUGE CONNECTOR
C759 – REAR HOOD/L.H. MAIN JUNCTION CONNECTOR
C801 – GRAIN TANK/L.H. MAIN JUNCTION CONNECTOR
C802 – UNLOADING AUGER SWING CONTROLLER ADAPTER JUMPER
C805 – GRAIN TANK LIGHT CONNECTOR
C806 – UNLOADING AUGER TUBE LIGHT INTERMEDIATE CONNECTOR
C807 – LEFT SIDE FINDER LAMP CONNECTOR
C808 – RIGHT SIDE FINDER LAMP CONNECTOR
C809 AND C810 – GRAIN TANK FRONT LEFT LAMP CONNECTORS
C811 AND C812 – GRAIN TANK FRONT RIGHT LAMP CONNECTORS
C814 – UNLOADING AUGER TUBE LIGHT CONNECTOR
C901 – HEADER/L.H. MAIN HARNESS CONNECTOR
C904 – HEADER ROAD TRANSPORT LEFT WARNING LIGHT CONNECTOR
C905 – HEADER ROAD TRANSPORT RIGHT WARNING LIGHT CONNECTOR
C917 – RIGHT HEADER STUBBLE LIGHT CONNECTOR
C919 – LEFT HEADER STUBBLE LIGHT CONNECTOR
C920 – CORN HEAD DECK PLATES POSITION INDICATOR LIGHT
LIGHTING SYSTEM OPERATION
DIAGRAMS
SCHEMATIC – DOME LAMP
SCHEMATIC – WARNING LAMPS
SCHEMATIC – ROAD LAMPS CAB
SCHEMATIC – ROAD LAMPS OTHER THAN CAB
SCHEMATIC – STUBBLE LAMPS
SCHEMATIC – INSTRUMENT LAMPS
SCHEMATIC – FIELD LAMPS
SCHEMATIC – REAR LAMPS
SCHEMATIC – TURN LAMPS
SCHEMATIC – SIDE FINDER LAMPS
CTS II Combine Repair Diagnosis and Test
TM1752 08DEC97