Kohler Volvo Engine TAD1640GE to TWD1643GE Parts Manual TP-6348

Description

Contents:
Introduction
Numbering System Significance 7
Illustrations
How to Find Part Numbers 7
Specification Number Index 8
Specification Number Index, continued 9
Group 21-1: Cylinder Head 10
Engine TAD1640GE, TAD1641GE, TAD1642GE with serial number 2016010024 and before
Group 21-1: Cylinder Head 11
Engine TAD1640GE, TAD1641GE, TAD1642GE with serial number 2016010025 and after
Engine TWD1643GE
Group 21-2: Valve Mechanism 12
Group 21-3: Valve Cover 13
Group 21-4: Cylinder Block 14
Engine TAD1640GE, TAD1641GE, TAD1642GE with serial number 2016010024 and before
Group 21-4: Cylinder Block 15
Engine TAD1640GE, TAD1641GE, TAD1642GE with serial number 2016010025 and after
Engine TWD1643GE
Group 21-5: Flywheel Housing 16
Group 21-6: Adapter Flywheel 17
Group 21-7: Timing Gear 18
Group 21-8: Camshaft 19
Group 21-9: Crank Mechanism 20
Group 21-9: Crank Mechanism, continued 21
Group 21-9: Crank Mechanism, continued 22
Group 21-10: Engine Mounting 23
Group 22-1: Lubricating System 24
Group 22-1: Lubricating System, continued 25
Group 22-2: Oil Filter Housing and Oil Filter 26
Group 23-1: Fuel System 28
Engine TAD1640GE, TAD1641GE, TAD1642GE, TWD1643GE with serial number to 2016008440
Group 23-1: Fuel System, continued 29
Engine TAD1640GE, TAD1641GE, TAD1642GE, TWD1643GE with serial number to 2016008440
Group 23-1: Fuel System 30
Engine TAD1640GE, TAD1641GE, TAD1642GE, TWD1643GE with serial number from 2016008441 to
2016045622
Group 23-1: Fuel System, continued 31
Engine TAD1640GE, TAD1641GE, TAD1642GE, TWD1643GE with serial number from 2016008441 to
2016045622
Group 23-1: Fuel System 32
Engine TWD1643GE with serial number to 2016045623
Group 23-1: Fuel System, continued 33
Engine TWD1643GE with serial number to 2016045623
Group 23-1: Fuel System 34
Engine TAD1640GE, TAD1641GE, TAD1642GE, TWD1643GE with serial number 2016045623 and
after
Group 23-1: Fuel System, continued 35
View 2 Engine TAD1640GE, TAD1641GE, TAD1642GE, TWD1643GE with serial number 2016045623
and after
Group 23-2: Fuel Pump 36
Group 23-2: Fuel Pump, continued 37
Group 23-3: Fuel Filter, Components 38
Engine with serial number to 2016045622
Group 23-3: Fuel Filter, Components, continued 39
Engine with serial number to 2016045622
Group 23-3: Fuel Filter, Components 40
Engine with serial number 2016045623 and after
Group 23-4: Unit Injector 41
Group 23-5: Fuel Cleaner/Water Separator 42
Group 25-1: Intake and Exhaust Manifold 43
Group 25-1: Intake and Exhaust Manifold, continued 44
Group 25-2: Heat Shield for Exhaust Manifold 45
Group 25-3: Turbocharger 46
Group 25-3: Turbocharger, continued 47
Group 25-3b: Turbocharger Wastegate 48
Group 25-4: Crankhouse Ventilation 49
Group 25-5: Air Filter 50
Group 25-5: Air Filter, continued 51
Group 26-1: Oil Cooler 52
Group 26-2: Belt Guard 53
Group 26-2: Belt Guard 54
Engine TWD1643GE to S/N 2016080035
Group 26-2: Belt Guard 55
Engine TWD1643GE S/N 2016080036 and greater
Group 26-3: Radiator Connection 56
Engine TAD1640,1641,1642GE to S/N 2016079647
Group 26-3: Radiator Connection 57
Engine TAD1640,1641,1642GE S/N 2016079648 and greater
Group 26-3: Radiator Connection 58
Engine TWD1643GE to S/N 2016076784
Group 26-3: Radiator Connection 59
Engine TWD1643GE S/N 2016076785 — 2016080035
Group 26-3: Radiator and Charge Air Cooler Connection 60
Engine TWD1643GE S/N 2016080036 and greater
Group 26-4: Radiator and Fan 61
Engine TAD1640,1641,1642GE to S/N 2016079647
Group 26-4: Radiator and Charge Air Cooler 62
Engine TAD1640,1641,1642GE S/N SN2016079648–
Group 26-4: Fan 63
Engine TAD1640,1641,1642GE S/N SN2016079648–
Group 26-4: Fan Shroud 64
Engine TAD1640,1641,1642GE S/N SN2016079648–
Group 26-4: Fan Drive 65
Engine TAD1640,1641,1642GE S/N SN2016079648–
Group 26-4: Radiator and Fan 66
Engine TWD1643GE to S/N 2016076784
Group 26-4: Radiator and Fan 67
Engine TWD1643GE S/N 2016076785 — 2016080035
Group 26-4: Radiator and Charge Air Cooler 68
Engine TWD1643GE S/N 2016080036 and greater
Group 26-4: Fan 69
Engine TWD1643GE S/N 2016080036 and greater
Group 26-4: Fan Shroud 70
Engine TWD1643GE S/N 2016080036 and greater
Group 26-4: Fan Drive 71
Engine TWD1643GE S/N 2016080036 and greater
Group 26-4: Radiator Grill 72
Engine TWD1643GE S/N 2016076785 and greater
Group 26-5: Expansion Tank 73
Engine TAD1640,1641,1642GE to S/N 2016079647
Group 26-5: Expansion Tank 74
Engine TWD1643GE to S/N 2016076784
Group 26-5: Expansion Tank 75
Engine TWD1643GE S/N 2016076785 — 2016080035
Group 26-5: Expansion Tank 76
Engine TWD1643GE S/N 2016080036 and greater
Group 26-6: Water Pump, Thermostat, and Water Filter 77
Group 26-6: Water Pump, Thermostat, and Water Filter 78
Engine TWD1643GE to S/N 2016064436
Group 26-6: Water Pump and Thermostat 80
Engine TWD1643GE S/N 2016064437 — 2016080035
Group 26-6: Water Pump and Thermostat, continued 81
Engine TWD1643GE S/N 2016064437 — 2016080035
Group 26-6: Water Pump and Thermostat 82
Engine TWD1643GE S/N 2016080036 and greater
Group 26-6: Water Pump and Thermostat, continued 83
Engine TWD1643GE S/N 2016080036 and greater
Group 26-6: Water Pump for Dual Cooling Circuit 84
Engine TWD1643GE S/N 2016080036 and greater
Group 26-7: Belt Tensioner 85
Group 26-8: Aftercooler 86
Group 30-1: Alternator 87
Group 30-1: Alternator, continued 88
Group 30-2: Starter Motor 89
Group 30-3: Starter Motor Components 90
Group 30-4: Control Unit and Connector 91
Group 30-5: Electrical System 92
Group 30-5: Electrical System, continued 93
Group 30-6: Contacts and Sensors 94
Group 30-6: Contacts and Sensors, continued 95
Group 30-7: Contacts and Sensors, Analog 96
Group 30-8: Electrical Material 97
Group 99-1: Repair Kits 98
Appendix A Common Hardware Identification 99
Appendix B Common Hardware List 100