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Komatsu Forklift AE50 AM50 Series Service Manual SM152

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Komatsu Forklift AE50 AM50 Series Service Manual SM152

Size: 28.91 MB
Format: PDF
Language: English
Brand: Komatsu
Type of Machine: Forklift
Type of Manual: Service Manual
Model: Komatsu AE50 AM50 Series Forklift
AE50: FB15U-12, FB18U-12, FB15FU-12, FB18FU-12, FB20AU-12, FB20AFU-12 S/N 837898~
AM50; FB15MU-12, FB18MU-12, FB15MFU-12, FB18MFU-12, FB20MU-12, FB20MFU-12 S/N 826828~
Part Number: SM152
Publication Date: 2010
Number of Pages: 394 Pages

20 USD

  • Description

Description

Contents:
CONTENTS

  1. Specifications and General Information
    Outside view
    SPECIFICATIONS
    PERIODIC REPLACEMENT OF CONSUMABLE PARTS
    STANDARD TIGHTENING TORQUE FOR BOLTS
    STANDARD TIGHTENING TORQUE FOR PIPE JOINTS
    HOW TO USE LOCTITE
    SAFETY
    FIRE PREVENTION
    BASIC PRECAUTIONS
    START-UP INSPECTION
    TRAVELING THE LIFT TRUCK
    LOAD HANDLING OPERATION
    PRECAUTIONS FOR INSPECTION AND MAINTENANCE
    HOISTING AND TRANSPORTING THE LIFT TRUCK
    STRUCTURE AND STABILITY OF THE LIFT TRUCK
  2. Testing and Adjusting
    Service Data (4-wheel lift truck)
    Service Data (3-wheel lift truck)
    releasing the pressure in the hydraulic piping
    Lift Interrupt
    Meter Panel
    Operation of Meter Panel
    Battery
    Fuse
    Transfer Case
    Adjustment of Wet Type Brake and Parking Brake
    Wet Type Brake
    Hydraulic Oil Tank
    Mast (1.5 – 1.75 ton lift truck)
    Mast (2.0 ton lift truck)
    Finger Bar
    Naturally descending amount of hydraulic oil cylinder
    Air Bleeding
    List of Lubricant and Grease
  3. Removal and Installation
    Unit Location Diagram
    Unit Mass (4-wheel lift truck)
    Unit Mass (3-wheel lift truck)
    Drawing of Disassembly/Assembly
    Mast
    Lift Cylinder
    Drive Axle
    Steering Axle
    Rear Axle
    Battery
    Hydraulic Pump AND Pump Motor
  4. Disassembly and Assembly
    Drive Axle
    Transfer (Brake)
    Transfer (hub bearing)
    Transfer (Transfer)
    Brake Wheel Cylinder
    Brake Master Cylinder
    Steering Gear Box
    Orbitrol
    Power Steering Cylinder (4-wheel lift truck)
    Steering Axle (3-wheel lift truck)
    Rear Axle (4-wheel lift truck)
    Lift Cylinder
    Tilt Cylinder
    Hydraulic Pump
    Control Valve
    Drive Motor
    Pump Motor
  5. Maintenance Standard
    Drive Axle
    Wheel Cylinder Block
    Brake Master Cylinder
    Steering Axle (3-wheel lift truck)
    Rear Axle
    Lift Cylinder
    Tilt Cylinder
    Control Valve
    HYDRAULIC PUMP
    Mast, Finger Bar, Fork
    Drive Motor
    Pump Motor
  6. Structure and Function
    Brake
    Hydraulic Circuit Diagram
    Control Valve
  7. Troubleshooting
    Diagnosis Tool
    Configuration Parts, Sensor, Unit Location Drawing
    Location Drawing
    Location of CPU Board Connector
    Overview of Trouble CodeS
    Preparation for voltage check and current check
    Input / Output Signal of Controller
    Trouble Code List
    Diagnostic Procedure by Trouble Code (ALA code)
    Diagnosis Procedure by trouble code (ERR code)
    Diagnostic Procedure by Meter Display Trouble Code
    Trouble without ERROR CODES
    Proportional Solenoid Valve Controller
    Adjustment Procedure of Tilt Automatic Horizontal
    Meter Panel
    HARNESS LIST
  8. Yearly Inspection Criteria
  9. Conversion Tables
    Appendix
    3BA-97-99710 (Input Gear/Bearing Press-fitting Jig)
    3BA-97-99720 (Multiple Disc Alignment Jig)
    3BA-97-99730 (Multiple Holder Clearance Aligning Jig)
    3BA-97-99740 (3-Wheel Rear Axle Press-fitting Jig)
    3BA-97-99760 (3-Wheel Rear Axle Sensor Alignment Jig)
    Service Tool Configuration
    ELECTRIC WIRING DIAGRAM – TYPE A (lift truck WITH 3 ports)
    ELECTRIC WIRING DIAGRAM – TYPE B (lift truck WITH 4 ports)