Landoll Bendi Forklift B3-30 AC Series 5 Maintenance Manual F-985-0219

Description

Contents:
Introduction, Safety, and Specifications
Getting Started
Introduction
Operating Instructions
Service Training
Required Tools
Decal Identification
Replacement Parts
General Maintenance Instructions
Lockout/Tagout
Battery Safety
Charging Safety
Hydraulic System
Tilt Cylinder
Mast Service Safety
Lifting and Blocking the Forklift
Emergency STOP
Towing the Forklift
Specifications
Lubrication Specifications
Torque Specifications
Fluid Capacities
General Torque Specifications (rev. 4/97)
UNC SAE Torque Specifications
UNF SAE Torque Specifications
Metric Torque Specifications:
Metric Torque Specifications
Hydraulic Fitting Torque Specifications
37 degree JIC, ORS, and ORB
Parker® Brand Fittings
Aeroquip® Brand Fittings
Gates® Brand Fittings
Planned Inspection and Maintenance
Overview
Cleaning and Inspecting the Forklift
Tools and Equipment Required
Safety Equipment Required
Inspection Program
Maintenance Program
Inspection and Maintenance Responsibilities
Operators Daily Checklists
Inspection Practices
Inspection and Maintenance Practices for Authorized Facilities ONLY
Preparing for Inspection or Maintenance
Performance Testing
Completing Performance Testing
Operator Daily Pre-Shift Inspection Checklist – Bendi B3-30 AC/DS Series 5
1st 100 Hour Technicians Inspection Checklist – Bendi B3-30 AC/DS Series 5
500 Hour Technicians Inspection Checklist – Bendi B3-30 AC/DS Series 5
2000 Hour Technician Inspection Checklist – Bendi B3-30 AC/DS Series 5
4500 Hour Technician Inspection Checklist – Bendi B3-30 AC/DS Series 5
Tires and Wheels
Chunking (Chipping) or Embedded Objects
Undercutting and Uneven Wear
Flat-spotting
To Extend Tire Life
ESD Strap
Fork Inspection
Rated Capacity and Load Center
Cracks
Positioning Lock
Wear
Fork Marking
Overhead Guard
Hydraulic Cylinders and Valves
Hydraulic Hoses, Tubing and Fittings
Check Hydraulic Fluid Level
Battery
Checking the Battery
Using a Hydrometer
Specific Gravity Correction
Check Fluid Level
Battery Restraint System and Roll-out (Optional)
Check the Brake Fluid Level
Identification Plate and Safety Warning Decals
Seat Adjustments
Seat Adjustment
Rake Adjustment
Seat Belt
Electrical Connections
Key Switch
Dash Display
Parking Brake
Accelerator Pedal, Directional Switch & Backup Alarm
Service Brakes
Seat Switch
Horn
Mast Controls
Lift
Tilt Control
Side Shift
Mast Racking
Lights
Speed Switch
Steering – Check Operation
Emergency STOP
Return to Neutral
General Mast Inspection
Mast Chains
Chain Inspection
Chain Lubrication
Chain Adjustment
Check Primary Lift Chain
Measuring Chain Stretch
Check Lift Operation
Load Backrest
Front Plate
Check Tilt Cylinder
Side Shift Cylinder
Checking for Leaks
Forklift Lubrication
Tilt Cylinder Clevis
Fork Positioner Lubrication (Option)
Steering Knob Lubrication
Hydraulics
Change the Pressure Filter
Checking and Adjusting Hydraulic Pressure
Change Hydraulic Fluid
Service Disc Brakes
Wheel Bearings
Major Structural Points
Rust Or Corrosion
Gearbox
Check Planetary Gearbox
Nuts, Bolts and Screws
Stop Block
Troubleshooting
General Bendi B3-30 AC/DS Troubleshooting Charts
AUDIBLE PROBLEMS
PERFORMANCE PROBLEMS
PUMP PROBLEMS
Corrective Maintenance
Corrective Maintenance
Battery
Battery Storage
Battery Roll-out Option and Restraint System
Roll-out Battery Tray Option
Replacing the Battery
To Replace a Battery:
Removal:
Installation:
Cleaning the Battery
When properly maintained, the battery will remain relatively clean and dry. Occasionally it may be necessary to remove excessive electrolyte. If this happens, remove the battery from the truck and clean with a solution of baking soda and water. (one …
Charging a Wet Battery
Mast And Front End
Removing the Forks
Repairing Forks
Load Testing Forks
Straightness of Blade and Shank
Fork Angle
Difference in Height Between Fork Tips
Measuring Fork Thickness and Distortion
Adjusting Degree of Tilt
Mast Removal
Removing Front Plate Assembly
Removing the Tilt Cylinder
Floor Plate
Floor Plate Removal and Assembly
Tires and Wheels
Removing/Replacing the Drive Wheel
Disassembling and Inspecting Rear Wheel Bearings
Replacing the Braking Tires
Assembling Rear Wheel Bearings
Brake System
Brake System Service
Check Service Drum Brakes
Checking/Changing Brake Shoes
Repairing Brake Wheel Cylinders
Hydraulic Brake Drums
Measure Brake Drum Diameter
Replacing Brake Drum Assemblies
Parking Brake
Parking Brake Assembly
Parking Brake Lever
Replacing Parking Brake Lever Assembly
Checking Parking Brake Adjustment
Adjusting Parking Brake Cable
Replacing the Parking Brake Cable
Parking Brake Switch
Checking Parking Brake Switch
Replacing Parking Brake Switch
Service Brakes
Brake Pedal Assembly
Brake Pedal
Service Brake Linkage
Service Brake Switch
Master Cylinder
Replacing Master Cylinder
Bench Bleed the Master Cylinder
Check Master Cylinder Fluid Level
Bleeding Brakes
Service Brake Pedal Assembly
Replacing Any Other Hydraulic Brake Component
Drivetrain
Traction Motor, and Gear Box
Service the Gear Box
Gearbox Replacement
Traction Drive Motor Service
Accelerator Pedal
Replacing Accelerator Module
Electrical
Fuses
Electrical Static Discharge
Electrical Controls and Levers
Replacing Levers
Replacing a Complete Control Panel
Hydraulic Components
Hydraulic System Maintenance
Changing Hydraulic Fluid
Change the Hydraulic Fluid Filters
Checking and Adjusting Hydraulic Pressure
Steering Motor Service
Load Sense Steering System
Power Steering System Maintenance
Hydraulic Pump Service
Replacing the Hydraulic Pump and Motor
Front Rotation Assembly
Removing the Steering Actuator
Steer (Front Rotation) Sensor
To Center the Steer Sensor
To Adjust and/or Replace the Steer Sensor
Hydraulic Control Valve Assembly
General
Hydraulic Control Valve and Switches Removal
Spool Section Rebuild
Hydraulic Lift Sensor
Hydraulic Fittings and Hoses
Check Hydraulic Functions
Steering Column/Dash Assembly
Remove the Display Panel
Key Switch
Rocker (On/Off) Switches
Steering Wheel Removal
Steering Column (Console) Removal
Steering Orbital Control Unit
Horn Service
Removing the horn
Truck Lighting
Headlights
Brake and Tail Lights
Back Up Alarms
Overhead Guard, Lighting and Alarms
Seat Switch Replacement
Replacing the Switch and Cable
Bendi B3/30 AC Calibration and Programming
Controller Theory of Operation
1314 Bendi B3/30 Controller Software Program Installation and Operation
Software Installation Procedure
1314 Software Features and Functionality
Menu
Tool Bar
Views Navigation Bar
Working Area
Status Bar
Communicating with the Bendi B3-30 Series 5 Controllers
Bendi B3-30 Series 5 Parameters
Programming Bendi B3-30 Series 5 Controllers
Programming Bendi B3-30 Series 5 Traction and Pump Controllers
Programming Bendi B3-30 Series 5 Front I/O Modules
Curtis Controller Troubleshooting
Program Troubleshooting Chart
Master Controller
Program
Landoll Traction
Multimode Functions
Hour Meter
Maintenance Due
1- Speed Mode
Response
Fine Tuning
Current Limits
Battery
Monitor
Landoll
Deep Reach/Hi-Lift
Learned Throttle and Brake Parameters
1356 I/O Module
1356 Valve Module
Inputs
Outputs
Battery
Motor
Controller
Cutbacks
Vehicle
CAN Status
Controller Maintenance
Controller Cleaning
Supplier Provided Documentation
Lift Technologies Mast Service Manual