Landoll Drexel Forklift FL40 AC EX FL60 AC EX Maintenance Manual F-748-R1

Description

Contents:
Introduction, Safety, and Specifications
Introduction
Operating Instructions
Service Training
Tools Needed
Replacement Parts
General Maintenance Instructions
For Your Safety
LockOut/TagOut
Battery Safety Rules
Hydraulic System
Cleaning & Inspecting the Forklift
Towing the Forklift
General Safety Tips:
Towing Vehicle Requirements
Towing a Forklift in the Reverse Direction
Battery Removal and Installation
Good Battery Care Recommendations:
Hydraulic System
Lifting and Blocking the Forklift
Prior to Tilt Cylinder Repair
Mast Service Precautions
Mast Removal
Lubrication Specifications
Torque Specifications
Fluid Capacities
Inspections and Preventative Maintenance
Inspection Introduction
Inspection Checklists
Operator Daily Pre-Shift Inspection Checklist
1st 100 Hour Technicians Inspection Checklist
500 Hour Technicians Inspection Checklist
1000 Hour Technician Inspection Checklist
2000 Hour Technician Inspection Checklist
4500 Hour Technician Inspection Checklist
Preventative Maintenance Requirements
Tools or Equipment Required
Preparing for Inspection or Maintenance
Performance Testing
Daily Inspection
Inspect Tires
Parking Brake
Brake System Service
Parking Brake
Check Lift Operation
Fork Inspection
Rated Capacity and Load Center
Cracks
Fork Angle
Wear
Measuring Fork Thickness and Distortion
Checking Hydraulic Oil Level
Check Hydraulic Functions
Power Steering System
Seat Switch
Battery Discharge Indicator (BDI)
Battery
Using a Hydrometer
Charging a Wet Cell Battery
Battery Restraints System (Slide out Option Only)
Safety Warnings
Seat Belt
Major Structural Points
Rust or Corrosion
Overhead Guard
1st 50 Hours
Mast Chains
Gearbox
Servicing the Gearbox
500 Hour Inspection
General Mast Inspection
Check Tilt Cylinder Racking
Tilt Cylinder Racking and Tilt Degree Settings
Tilt Degree Adjustment
Accelerator/Direction Control
Mast Operation
Mast Racking
Mast Lubrication
Mast Chain Adjustment
500 HR Inspection and Maintenance
Forklift Lubrication
Hydraulic Filter
2000 Hour Inspection
Planetary Gearbox
Steer Axle
Major Bolt Connections
Check Primary Lift Chain
4500 Hour Inspection
Changing Hydraulic Fluid
Troubleshooting and Corrective Maintenance
Preliminary Procedures
Troubleshooting Charts
Frayed or broken control wires.
WARNING
Corrective Maintenance
Mast and Front Plate Assemblies
Forks
Mast Assembly
Removing the Tilt Cylinder
Checking and/or Adjusting Pressure
Drive System
Removing Drive Wheels
Gearbox and Traction Drive Motor
Motor Compartment Lid Removal
Removing the Drive Motor
Installation of the Drive Motor
Parking Brake
Brake System Service
Parking Brake
Park Brake Service
Hydraulic Motor
Hydraulic Pump Motor
Replacing Hydraulic Pump
Hydraulic Pump Drive Shaft
Replacing Hydraulic Filter
Hydraulic Control Valve Assembly
Checking Main Hydraulic Pressure
Replacing the Hydraulic Control Valve
Accelerator/Brake Pedal Service
Accelerator/Brake Pedal Replacement
Steering Wheel Replacement
Steering Wheel Removal
Steering Column Replacement
Steering Orbital Replacement
Direction Control/Horn Button
Flashing Strobe Light
Back-Up Alarm/Horn Replacement
Replacing the Gearbox
Steering Axle Assembly
Removing Rear Axle
Disassembling and inspecting Rear Axle Mounting Blocks
Checking Steer Wheels
Disassembly of Wheel Hub
Reassembly of Wheel Hub
Disassembly of Steering Knuckle
Reassembly of Steering Knuckle
Removal of Steer Cylinder
Installation of Steer Cylinder
Axle Installation
Hydraulic Fittings and Hoses
Controller Enclosure
Control Enclosure
Theory of Operation
Power Management
Fuses
Contactors, BDI, Horn Control Card, 36-24V DC-DC Converter
Controllers
Intrinsically Safe Barriers
Full Free Lift 2-Stage Mast
MD35D/40D/50D/55D/55ND/60D
Full Free Lift 3-Stage Mast
MT30D/35D/40D/50D/55ND/60D