Landoll Drexel Forklift LSC25 HD-II LSC30 HD-II Maintenance Manual F-1143-2409

Description

Contents:
Introduction
Before You Begin
Introduction
Operating Instructions
Service Training
Models Covered
Required Tools or Equipment
Replacement Parts
Safety Notices
General Maintenance Instructions
Safety Guidelines
Lockout/Tagout
Battery Safety
Charging Safety
Battery Removal and Installation
Hydraulic System
Mast Service Safety
Tilt Cylinder
Lifting and Blocking the Forklift
Emergency Stop Button
Towing the Forklift
Inspection and Preventative Maintenance
Inspection Introduction
Inspection Sheets
Operator Daily Pre-Shift Inspection Checklist – Landoll LSC 25/30 HD-II
1st 100 Hours Technician Inspection Checklist – Landoll LSC 25/30 HD-II
500 Hours Technician Inspection Checklist – Landoll LSC 25/30 HD-II
1000 Hours Technician Inspection Checklist – Landoll LSC 25/30 HD-II
2000 Hours Technician Inspection Checklist – Landoll LSC 25/30 HD-II
4000 Hours Technician Inspection Checklist – Landoll LSC 25/30 HD-II
Planned Inspections and Maintenance Requirements
Tools or Equipment Required
Preparing for Inspection or Maintenance
Performance Testing
Daily Inspection
Tires
Static Strap
Battery
Battery Restraint System
Parking Brake
Service Brake
Lift Chains
Forks
Load Backrest
Hydraulic Fluid
Hydraulic Cylinders, Hoses and Fittings
Control Levers
Horn
Lights and Alarms
Steering
Dash
Major Structural Points
Safety Decals
100 Hour Inspection
Check Primary Lift Chain
Gearbox
Servicing the Gearbox
500 Hour Inspection
Tilt Cylinder Degree Adjust
Accelerator/Direction Control
Hydraulic
Wheel Bearings
Switches
Lubricating the Forklift
Load Rollers
Check Lift Operation
Contactor Points and Micro Switches
1000 Hour Inspection
Lift Chains
Chain Lubrication
Chain Adjustment
Measuring Chain Stretch
4000 Hour Inspection
Changing Hydraulic Oil
Steering Gear Lubrication
Drive Motor/Pump Motor
Drive Motor/Pump Motor Lubrication
Nuts, Bolts and Screws
Check and tighten the following:
Troubleshooting
Troubleshooting Charts
Hydraulic Problems
Electrical Problems
Audible Problems
Visible Problems
Corrective Maintenance
Corrective Maintenance
Covers Removal
Motor and Dash Covers
Front Cover
Brake System Service
Check Drum Brakes
Brake Shoe Adjustment
Checking and Changing Brake Shoes
Replace Brake Wheel Cylinder
Brake Drum
Measure Brake Drum Diameter
Replace Brake Drum
Replace Master Cylinder
Bench Bleed Master Cylinder
Bleeding Brakes
Parking Brake Assembly
Checking the Parking Brake
Drive System
Remove Drive Wheel
Servicing the Gearbox
Drive Motor and/or Gearbox Replacement
Replace Steering Orbital
Load Sensing Steering System
Steering Control Lever Removal
Electrical
Battery Care and Replacement
Battery Precautions
Remove Battery
Remove Battery Without Slideout
Slideout Battery Removal – Optional
Check Battery
Battery Care
Charging the Battery
Remove the Battery From the Charger
Cleaning Battery
Install Battery
Replace Controller
Inspecting Contacts
Fuses
ESD Strap
Brake Pedal Switch
Dash Components
BDI/Hour Meter Removal
Key Switch
Light Rocker Switch
Wiring Schematic
Operator’s Presence Switch
Operator’s Presence Switch – Test
Operator’s Presence Switch – Replace
Horn Trigger Testing
Horn Location
Overhead Guard/Lighting/Alarms
Backup Alarm (Optional)
Hydraulics
Check and/or Adjust Control Valve Pressure.
Hydraulic Control Valve Removal
Steering Orbital Relief Valve
Check and Adjust Steering Pressure
Mast and Carriage Assembly
Removing Forks
Repair Forks
Load Testing Forks
Mast Assembly Service
Removing the Mast From the Forklift
Tilt Cylinder
Visual Inspection of Tires
Chunked Tires or Embedded Objects
Undercutting and Uneven Wear
Flat Spotting
Extending Tire Life
Wheel Bearings, Seals and Races
Check Load Wheel Bearings
Removing the Front Axle
Software
1314 LSC 25/30 HD-II Controller Software Program Installation and Operation
Software Download and Installation Procedures
In order to work the controllers used on the LSC 25/30 HD-II forklift you must download and install the Curtis 1314 software. To download the software, log into the dealer portal website on www.landoll.com. If you do not have a log in, you can reques…
Menu Descriptions
Monitor Definitions
Landoll
Input Screens
Output Screens
Battery Screen
Motor Screen
Controller Screen
Vehicle Screen
CAN Status
Parameters
Parameter Definitions
Curtis Controller Troubleshooting
Diagnostics
Active Faults
Fault History
Program Troubleshooting
Controller Maintenance
Controller Cleaning
Service Specifications
Lubrication Specifications
Torque Specifications
Fluid Capacities
General Torque Specifications (rev. 4/97)
UNC SAE Torque Specifications
UNF SAE Torque Specifications
Metric Torque Specifications
Metric Torque Specifications
Hydraulic Fitting Torque Specifications (REV. 10/97)
Parker® Brand Fittings
Aeroquip® Brand Fittings
Gates® Brand Fittings
Suppliers
Disclaimer:
Lift-Tek®
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