Landoll Drexel Forklift R60i5 Maintenance Manual F-1030-0921

Description

Contents:
Introduction, Safety and Specifications
Before You Begin
Introduction
Operating Instructions
Service Training
Required Tools
Replacement Parts
Decal Identification
Decals
General Maintenance Instructions
Safety Guidelines
Lockout/Tagout
Battery Safety
Hydraulic System
Mast Service Safety
Tilt Cylinder
Lifting and Blocking the Forklift
Towing the Forklift
Landoll R60i5 Forklift Towing Instructions:
Specifications
Lubrication Specifications
Fluid Capacities
Torque Specifications
General Torque Specifications (Rev. 4/97)
UNC SAE Torque Specifications
UNF SAE Torque Specifications
Metric Torque Specifications
Metric:
Metric Torque Specifications
Hydraulic Fitting Torque Specifications (REV. 10/97)
37 degree JIC, ORS, and ORB
Parker® Brand Fittings
Aeroquip® Brand Fittings
Gates® Brand Fittings
Inspection and Planned Maintenance
Overview
Tools and Test Equipment
Safety Equipment Required
Inspection Program
Maintenance Program
Initial Inspection
Daily Inspection Checklist
Inspection and Maintenance Responsibilities
Operators Daily Checklists
Inspection Practices
Inspection and Maintenance Practices for Authorized Facilities ONLY
Preparing for Inspection or Maintenance
Performance Testing
Completing Performance Testing
Fuel System Check
Operator Daily Pre-Shift Inspection Checklist – Drexel R60i5
1st 50 Hour Technicians Inspection Checklist – Drexel R60i5
250 Hour Technicians Inspection Checklist – Drexel R60i5
500 Hour Technicians Inspection Checklist – Drexel R60i5
1000 Hour Technicians Inspection Checklist – Drexel R60i5
2000 Hour Technicians Inspection Checklist – Drexel R60i5
4500 Hour Technicians Inspection Checklist – Drexel R60i5
Tires
Chunking (Chipping) or Embedded Objects
Undercutting and Uneven Wear
Flat-spotting
To Extend Tire Life
Fork Inspection
Rated Capacity and Load Center
Cracks
Straightness of Blade and Shank
Fork Angle
Difference in Height Between Fork Tips
Positioning Lock
Wear
Fork Marking
Measuring Fork Thickness and Distortion
Major Structural Points
Rust or Corrosion
Overhead Guard
Hydraulic System Inspection/Maintenance
Hydraulic Cylinders and Valves
Hydraulic Hoses, Tubing and Fittings
Hydraulic Fluid
Changing Hydraulic Fluid and Filter
Changing Hydraulic Fluid
Hydrostatic Filter
Replace High Pressure Filter
Replace the Hydrostatic Filter
Power Steering System
Battery
Identification Plate and Safety Warnings
Check Engine Oil Level
Adding Engine Oil
Changing the Engine Oil and Filter
Identification Plate and Safety Warning Decals
Seat
Seat Adjustments
Seat Belt
Seat Switch
Parking Brake
Electrical
Key Switch
Dash Display
Accelerator Pedal, Directional Switch & Backup Alarm
Horn
Joystick
Lights
Mast Controls
Lift
Tilt Control
Side Shift
Pivot Controls
Mast Maintenance
Load Roller Maintenance
Chain Maintenance
Mast Rollers/Sheaves
Check Primary Lift Chain
Measuring Chain Stretch
Check Lift Operation
Mast Racking
Pivot Arm Racking
Side Shift Cylinder
Checking for Leaks
Forklift Lubrication
Mast Lubrication
Tilt Cylinder Clevis
Main Rotation Bearings
Crosshead Lubrication
Steering Knob Lubrication
Grease Steering Axle
Steer Axle
Wheel Bearings
Nuts, Bolts and Screws
Check and tighten the following:
Troubleshooting
Preliminary Procedures
Troubleshooting Charts
Hydraulic Problems
Audible Problems
Electrical Problems
Visible Problems
Wiring Diagram
Wiring Schematic
Corrective Maintenance
Overview
Replacement Parts
Maintenance Area
Lifting and Blocking the Forklift
Operator Compartment
Removal Floor Plate
Replacing Accelerator Pedal
Park Brake Assembly
Checking the Park Brake Efficiency
Steering Column/Dash Assembly
Replacing Steering Wheel
Remove the Dash Display
Replace Key Switch
Rocker (On/Off) Switches
Steering Column Removal
Hydraulics
Steering Orbital Control Unit
Tilt Cylinder Removal
Pivot Cylinder Removal
Control Valve Removal
Cyclone Reservoir Removal
Hydraulic Reservoir Removal
Checking and/or Adjusting Pressure
Forks
Fork Removal
Repairing Forks
Load Testing Forks
Hydraulic Diagram
Hydraulic Diagram
Mast and Front Load Assembly
Mast Removal
Tilt Cylinder Adjustment
Pivot Arm Removal
Pivot Cylinder Adjustment
Engine
Engine Identification
Cylinder Numbers and Firing Order
Spark Plugs
Ignition Coils
Engine Maintenance Check List
Engine Removal
Electrical
Joystick
Battery Removal and Installation
Adjust Alternator Belt
Alternator Removal
Starter Removal
Oil Pressure Sensor Replacement
Oxygen Sensor Removal
Hydrostat or Pump Mount Removal
Vaporizer Removal
Cooling System
Vaporizer Hoses Replacement
Radiator Hoses Replacement
Radiator Removal
Electrical
Fuse Panel and Fuses Location
Battery Removal
Module Removal
Spark Plug Removal
Lights
Master Disconnect Switch Removal
Wiring Diagram
Steering Axle
Steering Axle Removal
Disassembling and Inspecting Steering Axle Mounting Blocks
Checking Steer Wheel Bearings
Disassembling and Inspecting Wheel Bearings
Assembling Wheel Bearings
Disassembling Steering Axle
Axle Installation
Drive Motors
Drive Motor Removal
Safety Features
Horn
Horn Removal
Backup Alarm Removal
Replacing the Seat Switch and Cushion
Calibration
Forklift Controller “Plus+1” Calibration and Programming
Getting Started Using Plus+1 Software
Plus+1 Software
ECU Downloading and Type
Data Logging
Data Logging
Plus+1 Service Tool Components
Calibration
Speed
Electrical Design Current (EDC)
Engine
Joystick
Mast Valve
Temperature
Lights
Dash Displays
Dash Display Calibration and Operation
The directional control is in neutral.
Dash Displays
Splash Screen
Clock Display
Coolant Temperature
Work Hours
To Start Engine
Service Engine Soon (SES)
To Enable Drive
Service Engine Immediately
Icons Displayed
Seat
Park Brake
Engine Warning
Battery Warning
Engine Pressure
High Pressure Filter
Drive Oil Level
Drive Oil Temperature
Engine Coolant Temperature
Forward Drive
Neutral Drive
Reverse Drive
Direction Fault
Faults
Function Icons
To Faults
To Unlock
Login/Password Screen
Navigation Menu
Calibration
Diagnostics
Faults
Clock
To Exit Page, hold Previous Group and Next Group buttons simultaneously. Values saved on Exit.
Engine and Fuel
Disclaimer:
Kubota WG2503 E3 2.5L LPG Engine Manual, F-1117-0521
Kubota WG1605-E3 Diagnosis Manual, F-1121-0921
Supplier Provided Documentation
Disclaimer:
Duplex
Lift Technologies Mast Service Manual
Triplex
Lift Technologies Mast Service Manual