Landoll Drexel Forklift SL60 AC SL80 AC Maintenance Manual F-993-2311

Description

Contents:
Introduction, Safety, and Specifications
Before You Begin
Introduction
Operating Instructions
Service Training
Required Tools
Replacement Parts
Decal Identification
Decals
General Maintenance Instructions
Lock Out / Tag Out
Battery Safety
Charging Safety
Hydraulic System
Mast Service Safety
Tilt Cylinder
Lifting and Blocking the Forklift
Emergency STOP Button
Towing the Forklift
Specifications
Lubrication Specifications
Torque Specifications
Fluid Capacities
Inspections and Preventative Maintenance
Overview
Tools or Equipment Required
Safety Equipment Required
Inspection Program
Maintenance Program
Inspection and Maintenance Responsibilities
Operators Daily Checklists
Inspection Practices
Inspection and Maintenance Practices for Authorized Facilities ONLY
Preparing for Inspection or Maintenance
Performance Testing
Completing Performance Testing
Operator Daily Pre-Shift Inspection Checklist – Drexel SL 60/80 AC
1st 100 Hour Technicians Inspection Checklist – Drexel SL 60/80 AC
500 Hour Technicians Inspection Checklist – Drexel SL 60/80 AC
2000 Hour Technician Inspection Checklist – Drexel SL 60/80 AC
4000 Hour Technician Inspection Checklist – Drexel SL 60/80 AC
Tires
Chunking (Chipping) or Embedded Objects
Undercutting and Uneven Wear
Flat-spotting
To Extend Tire Life
Electrical Static Discharge Straps
Fork Inspection
Rated Capacity and Load Center
Cracks
Straightness of Blade and Shank
Fork Angle
Difference in Height Between Fork Tips
Positioning Lock
Wear
Fork Marking
Measuring Fork Thickness and Distortion
Major Structural Points
Rust Or Corrosion
Overhead Guard
Hydraulic System Inspection/Maintenance
Hydraulic Cylinders and Valves
Hydraulic Hoses, Tubing and Fittings
Hydraulic Oil
Replace High Pressure Hydraulic Oil Filter
Change Hydraulic Oil
Hydraulic Pressure Filter
Replace Pressure Filter
Battery
Checking the Battery
Specific Gravity Correction
Charging the Battery
Battery Restraint System and Roll-out (Optional)
Roll-out Battery Removal
Roll-out Battery Installation
Identification Plate and Safety Warning Decals
Seat
Seat Adjustments
Seat Belt
Seat Switch
Electrical Connections
Key Switch
Dash Display
Parking Brake
Accelerator Pedal, Directional Switch & Backup Alarm
Service Disc Brakes
Checking Brake Fluid
Check Brake Pads
Horn
Mast Controls
Lift
Tilt Control
Side Shift
Pivot Controls
Wire Guidance Button
Auxiliary Hydraulic Function
Lights
Steering – Check Operation
Mast Maintenance
Load Roller Maintenance
Chain Maintenance
Check Primary Lift Chain
Measuring Chain Stretch
Check Primary Lift Chain
Check Lift Operation
Mast Racking
Tilt Cylinder
Side Shift Cylinder
Forklift Lubrication
Tilt Cylinder Clevis
Main Rotation Bearings
Bearing Pad Lubrication
Fork Positioner Lubrication (Option)
Steering Knob Lubrication
Grease Steering Axle
Wheel Bearings
Gearbox
Check Gearbox
Servicing the Gearbox
Nuts, Bolts and Screws
Check and tighten the following:
Troubleshooting
Preliminary Procedures
Troubleshooting Charts
Visual Problems
Audible Problems
Hydraulic Problems
Brake Problems
Electrical Problems
Corrective Maintenance
Overview
Replacement Parts
Lifting and Blocking the Forklift
Floor Plate
Floor Plate Removal and Assembly
Accelerator Pedal
Forks
Removing Forks
Repairing Forks
Load Testing Forks
Brakes
Changing Brake Pads
Replacing the Brake Caliper Assembly
Disc Brake Rotors
Brake Pedal Assembly
Master Cylinder
Bleeding Brakes
Service Brake Pedal Assembly
Parking Brake
Parking Brake Assembly
Parking Brake Lever
Parking Brake Switch
Replacing the Parking Brake Cable
Parking Brake Caliper Assembly
Replacing Any Other Hydraulic Brake Component
Drive System
Load Wheel Assembly
Gearbox and Traction Drive Motor
Replacing the Gearbox
Replacing the Traction Drive Motor
Electrical
Replacing Complete Control Panel
Replacing Single Controller Components
Controllers and Wire Connections
Replacing Vehicle Master Controller (VMC)
Hydraulics
Hydraulic Motor and Pump
Hydraulic Control Valve Assembly
Checking and/or Adjusting Pressure
Replacing Hydraulic Control Valve
Hydraulic Fittings and Hoses
Replacing Hydraulic Tank
Replacing the Hydraulic Pump and Motor
Hydraulic Pressure Filter
Replace Pressure Filter
Mast and Front End
Mast Removal
Remove Tilt Cylinder
Removing the Pivot Cylinder
Pivot Arm
Crosshead
Sideshift Chain Assembly
Side Shift Bearing Shoe Adjustment
Pivot Interlock Switch
Steering Axle Assembly
Removing Rear Axle
Disassembling and Inspecting Rear Axle Mounting Blocks
Disassembling and Inspecting Wheel Bearings
Assembling Wheel Bearings
Disassembling and Inspecting Steering Axle
Assembling Steering Axle
Axle Installation
Steering Column Assembly
Steering Column/Dash Assembly
Replacing Steering Wheel
Remove the Dash Display
Key Switch
Rocker (On/Off) Switches
Steering Column
Steering Orbital Control Unit
Safety Features
Horn
Seat Switch
Replacing the Switch and Cushion
Overhead Guard, Lighting, and Alarms
Backup Alarms
Calibration Programming
Dashboard Forklift Calibration
Main Menu
“No Run” Diagnostics
“Run” Diagnostics
Master Setup
Traction Setup
Pump Setup
Clock Set
Throttle, Brake and Steer Calibration
Wire Guidance Calibration
Troubleshooting Codes
Software
Service Tool Download and Installation
Service Tool
Wiring Diagram
Wiring Diagram
Supplier Provided Documentation
Disclaimer
Duplex
Lift Technologies Mast Service Manual
Triplex
Lift Technologies Mast Service Manual
Glossary