Landoll Drexel Forklift SLT30-2 AC SLT35-2 AC Maintenance Manual F-1008-1022

Description

Contents:
Introduction, Safety and Specifications
Before You Begin
Operating Instructions
Service Training
Models Covered*
Required Tools or Equipment
Replacement Parts
Decal Identification
General Maintenance Instructions
Safety Guidelines
Lockout/Tagout
Battery Safety
Charging Safety
Battery Removal and Installation
Hydraulic System
Mast Service Safety
Tilt Cylinder
Lifting and Blocking the Forklift
Emergency STOP Button
Towing the Forklift
Specifications
Inspections
Inspection Introduction
Receiving Forklift Inspection
Items Furnished with the Forklift
Items Required
Safety Equipment Required
Inspection Program
Maintenance Schedule
To Prepare the Forklift
Daily Inspection Checklist
Inspection and Maintenance Responsibilities
Operators Daily Checklists
Inspection Practices
Inspection and Maintenance Practices for Authorized Facilities ONLY
Preparing for Inspection or Maintenance
Performance Testing
Completing Performance Testing
Operator Daily Pre-Shift Inspection Checklist – Drexel SLT 30/35-2 AC
1st 100 Hour Technicians Inspection Checklist – Drexel SLT 30/35-2 AC
500 Hour Technicians Inspection Checklist – Drexel SLT 30/35-2 AC
1000 Hours Technician Inspection Checklist – Drexel SLT 30/35-2 AC
2000 Hours Technician Inspection Checklist – Drexel SLT 30/35-2 AC
4500 Hours Technician Inspection Checklist – Drexel SLT 30/35-2 AC
Maintenance Schedule
Tires
Chunking (Chipping) or Embedded Objects
Undercutting and Uneven Wear
Flat-spotting
To Extend Tire Life
Fork Inspection
ESD Straps
Rated Capacity and Load Center
Cracks
Straightness of Blade and Shank
Fork Angle
Difference in Height Between Fork Tips
Positioning Lock
Wear
Fork Markings
Measuring Fork Thickness and Distortion
Major Structural Points
Rust, Corrosion or Cracks
Overhead Guard
Hydraulic System Inspection/Maintenance
Hydraulic Cylinders and Valves
Hydraulic Hoses, Tubing and Fittings
Hydraulic Fluid
Replace High Pressure Filter
Change Hydraulic Fluid
Battery
Battery Restraint System and Roll-out
Roll-out Battery Removal
Roll-out Battery Installation
Checking the Battery
Check Fluid Level
Charging the Battery
Charging Procedure
Identification Plate and Safety Warning Decals
Seat
Seat Adjustments
Seat Belt
Seat Switch
Electrical Connections
Key Switch
Dash Display
Steering
Accelerator Pedal, Directional Switch & Backup Alarm
Parking Brake
Brake System
Brake System Service
Checking Brakes
Check the Brake Fluid Level
Changing Brake Fluid
Check Service Drum Brakes
Joystick
Horn
Joystick Functions
Mast Controls
Lift
Tilt Control
Side Shift
Pivot Controls
Wire Guidance Button
Auxiliary Hydraulic Function
Lights
Mast Maintenance
Load Roller Maintenance
Chain Maintenance
Chain Inspection
Chain Lubrication
Chain Adjustment
Check Primary Lift Chain
Measuring Chain Stretch
Check Lift Operation
Mast Racking
Tilt Cylinder
Checking for Leaks
Forklift Lubrication
Tilt Cylinder Clevis
Main Rotation Bearings
Crosshead Lubrication
Pivot Cylinder Clevis Pin
Steering Gear Lubrication
Servicing the Gearbox
Drive Motor/Pump Motor
Nuts, Bolts and Screws
Check and tighten the following:
Troubleshooting
Preliminary Procedures
Troubleshooting Charts
Hydraulic Problems
Audible Problems
Brake Problems
Visible Problems
Electrical Problems
Wiring Diagram
Corrective Maintenance
Overview
Replacement Parts
Lifting and Blocking the Forklift
Floor Plate
Floor Plate Removal
Accelerator Pedal
Adjusting Accelerator Pedal
Replacing Accelerator Pedal
Forks
Removing Forks
Repairing Forks
Load Testing Forks
Brakes
Drum Brakes
Brake Adjustment
Checking/Changing Brake Shoes
Repairing Brake Wheel Cylinders
Brake Drums
Measure Brake Drum Diameter
Replacing Brake Drum Assemblies
Brake Pedal Assembly
Brake Pedal
Replacing the Brake Pedal Sensor
Master Cylinder
Check Master Cylinder Fluid Level
Service Brake Linkage
Replacing Master Cylinder
Bench Bleeding Master Cylinder
Service Brake Pedal Assembly
Parking Brake
Parking Brake Assembly
Checking the Parking Brake
Park Brake Installation and Mounting
Park Brake Maintenance
Drive System
Drive Motor Replacement
Checking Drive Wheel Gearbox
Gearbox Replacement
Replacing Wheels
Replacing Drive Wheel
Replacing the Load Wheel
Load Wheel Bearing Maintenance
Electrical
Dash Display Removal
Key Switch
Steering Wheel Removal
Steering Column (Console) Removal
Steering Torque Feedback Device
Inspecting the Contacts
Replacing Controllers
High Current Connections Definition:
Joystick
Seat Switch Assembly
Horn
Replacing the Horn
Replacing Backup Alarm
Lighting
Fuses
Hydraulics
Hydraulic Pump Service
Replacing the Hydraulic Pump and Motor
Hydraulic Control Valve Assembly
Checking and/or Adjusting Pressure
Hydraulic Fittings and Hoses
Mast and Front End
Removing the Mast From the Forklift
Check Roller Clearance
Remove Tilt Cylinder
Removing the Pivot Cylinder
Software
Service Tool Download and Installation
ServiceTool
Calibration and Programming
Dashboard Truck Calibration
Below are “No Run” Diagnostics.
Run Diagnostics
Master Setup
Traction Setup
Pump Setup
Set Clock
Throttle and Brake Calibration
Wire Guidance Calibration
Fault Codes
Torque Specifications
Torque Specifications
General Torque Specifications (rev. 4/97)
UNC SAE Torque Specifications
UNF SAE Torque Specifications
Metric Torque Specifications
Metric Torque Specifications
Hydraulic Fitting Torque Specifications (REV. 10/97)
Parker® Brand Fittings
Aeroquip® Brand Fittings
Gates® Brand Fittings
Supplier Provided Documentation
Disclaimer:
Duplex
Lift Technologies Mast Service Manual
Triplex
Lift Technologies Mast Service Manual