Link Belt Crane 100RT XL Service Manual

Description

Contents:
AREA 00 GENERAL INFORMATION
SM00- 000- 000.00 Service Manual General Usage & Instructions
AREA 01 RUBBER TIRE LOWER
SM01- 002- 023.00 Front & Rear Axles, Recondition
SM01- 004- 015.00 Front Axle, R & I
SM01- 007- 028.00 Steer Cylinder, Recondition
SM01- 007- 029.00 Steer Cylinder, R & I
SM01- 018- 060.00 Transmission, Recondition
SM01- 018- 061.00 Transmission, R & I
SM01- 022- 004.00 U- Joint Installation – Half Round Yokes
SM01- 022- 005.00 U- Joint Installation – Full Round Yokes
SM01- 029- 033.00 Rear Axle & Suspension, R & I
SM01- 030- 018.00 Park Brake Caliper And Actuator, R & I
Bleeding The Actuator
Adjusting The Caliper
Testing The Park Brake
SM01- 030- 019.00 Park Brake Caliper And Actuator, Recon
Brake Lining Replacement
SM01- 039- 003.00 Hydraulic System Cleaning Procedure
SM01- 039- 005.00 Hydraulic Reservoir Filter Assembly, Recondition
SM01- 039- 009.00 Hydraulic Reservoir Filter, R & I
SM01- 043- 001.00 Solenoid Valves, General Recondition
SM01- 043- 003.00 Outrigger Solenoid Valve Stack, Recondition (Function)
SM01- 043- 004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional)
SM01- 043- 030.00 Combination Steering Control Valve, Recondition
SM01- 043- 050.00 Outrigger Function Control Valve, R & I
SM01- 043- 051.00 Combination Steering Control Valve, R & I
SM01- 043- 052.00 Outrigger Directional Control Valve, R & I
SM01- 044- 027.00 Outrigger Lock Valve Cartridge, R & I And Recondition
SM01- 045- 055.00 Outrigger Beam Cylinder, Recondition
SM01- 045- 061.00 Outrigger Beam & Beam Cylinder, R & I
SM01- 046- 047.00 Outrigger Jack Cylinder, R & I
SM01- 046- 048.00 Outrigger Jack Cylinder, Recondition
SM01- 047- 034.00 Relief Valve, Recondition (Outrigger)
SM01- 048- 047.00 Rotating Joint, R & I
SM01- 048- 048.00 Rotating Joint, Recondition
SM01- 050- 010.00 Remote Transmission Oil Cooler, R & I
SM01- 050- 011.00 Hydraulic Oil Cooler, R & I
SM01- 066- 000.00 Electrical System Wire Identification Code
SM01- 066- 029.00 Battery, R & I
SM01- 069- 005.00 Tire & Rim, R & I
SM01- 071- 012.00 Engine Housing, R & I
SM01- 076- 054.00 Collector Ring, R & I
SM01- 076- 055.00 Collector Ring, Recondition (G1)
SM01- 076- 072.00 Collector Ring, Recondition (G2)
SM01- 076- 078.00 Collector Ring, Recondition (50 Ring)
SM01- 076- 092.00 Collector Ring, Recondition (53 Ring)
SM01- 076- 094.00 Collector Ring, Recondition (52 Ring)
SM01- 077- 013.00 Starter, R & I
SM01- 077- 014.00 Alternator, R & I
SM01- 077- 015.00 Radiator, Charged Air, And Hydraulic Oil Cooler, R & I
SM01- 077- 034.00 CAC & Radiator, R & I
SM01- 078- 018.00 Oscillation Cylinder, Recondition
SM01- 078- 020.00 Axle Oscillation Accumulator, Recondition (Hydro Gas Suspension)
SM01- 078- 025.00 Axle Oscillation Cylinder, R & I
SM01- 078- 026.00 Axle Oscillation Lockout Valve, R & I
SM01- 078- 027.00 Axle Oscillation Lockout Manifold, Illustrated
SM01- 078- 028.00 Axle Oscillation Accumulator, R & I (Hydro Gas Suspension)
SM01- 078- 029.00 Hydro Gas Valve Manifold, R & I
SM01- 078- 030.00 Hydro Gas Valve Manifold, Illustrated
SM01- 079- 040.00 Lower Hydraulic Components, R & I (Suction, Pressure & Return Lines)
SM01- 079- 042.00 Lower Hydraulic Components, R & I (Outriggers, Steering, & Axle Oscillation)
SM01- 079- 079.00 Lower Hydraulic Components, R & I (Suction, Pressure & Return Lines)
SM01- 080- 008.00 Pump Disconnect, Recondition
SM01- 080- 049.00 Pump Disconnect, R & I
SM01- 081- 014.00 Hydraulic Pump, Recondition – Steel Body (Boom Hoist, Telescope, Winch)
SM01- 081- 037.00 Hydraulic Pump, Recondition- Aluminum Body (O.R., Brakes, Steering, Swing)
SM01- 081- 046.00 Hydraulic Pump, Recondition – 1 Section (Winch)
SM01- 081- 047.00 Hydraulic Gear Pump, R & I – 1 Section (Winch)
SM01- 081- 048.00 Hydraulic Gear Pump, R & I – 2 Section Steel (Boom Hoist, Telescope, & Winch)
SM01- 081- 055.00 Hydraulic Gear Pump, R & I – 2 Section Alum (O.R., Brakes, Steering, Swing)
SM01- 081- 061.00 Hydraulic Vane Pump, Recon.
SM01- 081- 070.00 2- Section Gear Pump Assy, R & I
SM01- 081- 071.00 2- Section Gear Pump Assy, Recondition (Parker PGP610 Series)
AREA 03 UPPER REVOLVING FRAME
SM03- 001- 073.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03- 003- 019.00 Counterweight, R & I (Cranes Without Counterweight Removal System)
SM03- 010- 025.00 Counterweight Removal Cylinder, Recondition
SM03- 010- 045.00 Counterweight Removal Cylinder, R & I
SM03- 010- 046.00 Counterweight Removal Solenoid Control Valve, R & I
SM03- 010- 048.00 Counterweight Removal Solenoid Control Valve, Recondition
AREA 04 VERTICAL SHAFTS
SM04- 005- 034.00 Swing Brake, R & I
SM04- 005- 035.00 Swing Brake, Recondition
SM04- 010- 035.00 Swing Reduction Unit, Recondition
SM04- 010- 036.00 Swing Reduction Unit, R & I
AREA 05 HORIZONTAL SHAFTS
SM05- 006- 026.00 Winch, Troubleshooting
SM05- 006- 028.00 Winch, Recondition
SM05- 006- 035.00 Winch Assembly, R & I
SM05- 018- 006.00 Winch Roller, R & I And Recondition
AREA 06 UPPER ENGINE
SM06- 008- 016.00 Throttle Pedal Assembly, R & I
SM06- 025- 021.00 Operator’s Cab A/C Coil And Heater Core, R & I
SM06- 025- 022.00 A/C Coil And Heater Core, Illustrated
SM06- 025- 024.00 Cab Heater Water Swivel, R & I And Recondition (Rotating Joint)
SM06- 025- 025.00 Operator’s Cab Heater Core, R & I
SM06- 025- 026.00 Diesel Coolant Heater, Troubleshooting & Recondition
SM06- 025- 027.00 Diesel Coolant Heater, R & I
SM06- 047- 000.00 Electrical System Wire Identification Code
AREA 07 HYDRAULIC POWER SUPPLY
SM07- 000- 000.00 Hydraulic Schematic Diagram Symbol Legend
SM07- 001- 027.00 Pilot Control Accumulator, R & I (100psi)
SM07- 001- 030.00 Carrier Brakes Accumulators, R & I (1,200psi)
SM07- 001- 032.00 Piston Type Accumulator, Recondition (Emergency Steering)
SM07- 002- 032.00 Relief Valve, Recondition (Air Conditioning)
SM07- 002- 033.00 Solenoid/Relief Valve, Recondition (Telescope)
SM07- 003- 006.00 Solenoid Valves, General Recondition
SM07- 003- 011.00 Directional Relief Valve, Recondition (Boom Telescope Cylinder)
SM07- 004- 024.00 Upper Hydraulic Components, R & I (Two Winch Plumbing – G1)
SM07- 004- 025.00 Upper Hydraulic Components, R & I (Upper Frame – G1)
SM07- 004- 027.00 Upper Hydraulic Components, R & I (Single Winch Plumbing – G1)
SM07- 004- 034.00 Upper Hydraulic Components, R & I (Upper Frame – G2)
SM07- 004- 036.00 Upper Hydraulic Components, R & I (Two Winch Plumbing – G2)
SM07- 004- 037.00 Upper Hydraulic Components, R & I (Single Winch Plumbing – G2)
SM07- 004- 052.00 Upper Hydraulic Components, R & I (Upper Frame – G3)
SM07- 004- 084.00 Upper Hydraulic Components, R & I (Upper Frame – G4)
SM07- 006- 034.00 Swing Motor, Recondition
SM07- 006- 095.00 Winch Motor, Recondition
SM07- 006- 107.00 Winch Motor, R & I
SM07- 006- 108.00 Swing Motor, R & I
SM07- 008- 037.00 Pressure Reducing Valve, Recondition
SM07- 008- 063.00 Priority Flow Control Valve Assembly, Recondition (Emergency Steering)
SM07- 008- 101.00 Control Valve, Recondition (Husco 5000 & 6000 Series)
SM07- 008- 107.00 Dual Axis Controller Valve, Recondition
SM07- 008- 108.00 Single Axis Controller Valve, Recondition
SM07- 008- 112.00 Pressure Reducing Valve, Recondition
SM07- 008- 116.00 Dual Axis Controller Valve, R & I
SM07- 008- 117.00 Single Axis Controller Valve, R & I
SM07- 008- 118.00 Swing Brake Pedal Valve, Recondition
SM07- 008- 122.00 Winch Counterbalance Valve, Recondition
SM07- 008- 132.00 Control Valves, Recondition (Husco 7000 Series)
SM07- 008- 135.00 Winch Control Valve, R & I
SM07- 008- 140.00 Winch Counterbalance Valve, R & I
SM07- 008- 142.00 Accumulator Charging Valve, Recondition (Carrier Brakes)
SM07- 008- 143.00 Accumulator Charging Valve, R & I (Carrier Brakes)
SM07- 008- 147.00 Boom Hoist/Telescope Control Valve, R & I (Gen 1 w/Solenoid Relief Valve)
SM07- 008- 148.00 Swing Control Valve, R & I
SM07- 008- 149.00 Swing Brake Pedal Valve, R & I
SM07- 008- 150.00 Fine Metering Valve, R & I
SM07- 008- 151.00 Fine Metering Valve, Recondition
SM07- 008- 201.00 Boom Hoist/Telescope Control Valve, R & I (Gen 2 w/o Solenoid Relief Valve)
SM07- 010- 006.00 Boom Telescope Electronic Foot Control, R & I
SM07- 018- 001.00 Hydraulic System Tube Fittings
SM07- 022- 022.00 Steering Control Valve, Recondition
SM07- 022- 023.00 Steering Control Valve, R & I
SM07- 022- 025.00 Steering Column, R & I
SM07- 022- 029.00 Priority Flow Control Valve, R & I (Emergency Steering)
SM07- 022- 030.00 Accumulator, R & I (Emergency Steering)
SM07- 026- 008.00 Brake Treadle Valve, Recondition
SM07- 026- 012.00 Brake Treadle Valve, R & I
AREA 09 TUBULAR BOOM
SM09- 001- 002.00 Tubular Boom, Fly, & Jib Repair
AREA 17 HYDRAULIC CRANE ATTACHMENT
SM17- 001- 053.00 Hydraulic Boom Inspection – Formed Sections
SM17- 001- 066.00 Five Section Latching Boom, R & I (G1)
SM17- 001- 067.00 Five Section Latching Boom, Recondition (G1)
SM17- 001- 081.00 Five Section Latching Boom, R & I (G2)
SM17- 001- 082.00 Five Section Latching Boom, Recondition (G2) – R3 Type Boom
SM17- 002- 054.00 Boom Telescope Counterbalance Valve, R & I
SM17- 002- 055.00 Boom Telescope Cylinder, Recondition
SM17- 002- 057.00 Boom Latching Cylinder, Recondition- Hydraulic Technologies (G2)
SM17- 002- 058.00 Telescope Cylinder Length Reel, R & I (G1)
SM17- 002- 059.00 Telescope Cylinder Length Reel, Recondition
SM17- 002- 065.00 Latching Boom Telescope System, Troubleshooting
SM17- 002- 066.00 Boom Latching/Pinning Cylinder, R & I (G1)
SM17- 002- 067.00 Boom Telescope Cylinder Mechanism, Recondition (G1)
SM17- 002- 068.00 Telescope Cylinder Length Reel, R & I (G2)
SM17- 002- 069.00 Boom Latching/PInning Cylinder, Recondition- Texas Hyd (G1 & 3)
SM17- 002- 084.00 Boom Telescope Cylinder, Calibration
SM17- 002- 088.00 Hose & Cable Reel, Recondition
SM17- 002- 089.00 Boom Telescope Cylinder Mechanism, Recondition (G2)
SM17- 002- 105.00 Boom Pinning Cylinder, R & I (G1)
SM17- 002- 106.00 Boom Pinning Cylinder, Recondition (G1)
SM17- 002- 107.00 Boom Latching Cylinder, R & I (G2)
SM17- 002- 108.00 Latching Boom Telescope System, Troubleshooting (G2)
SM17- 002- 109.00 Latching Boom Telescope System, Calibration (G2)
SM17- 002- 110.00 Boom Telescope Cylinder Mechanism, Recondition (G3)
SM17- 002- 111.00 Latching Boom Telescope System, Calibration (G3)
SM17- 002- 114.00 Hose & Cable Reel, R & I
SM17- 002- 115.00 Telescope Cylinder Length Encoder Reels, R & I (G3)
SM17- 002- 117.00 Pin/Latch Valve, Recondition
SM17- 002- 118.00 Pin/Latch Valve, Recondition – (G2) – R3 Type Boom
SM17- 002- 130.00 Telescope Length Reel, R & I
SM17- 003- 013.00 Boom Hoist Cylinder, Recondition
SM17- 003- 039.00 Boom Hoist Cylinder, R & I
SM17- 003- 040.00 Boom Hoist Counterbalance Valve, R & I
SM17- 003- 055.00 Boom Hoist Counterbalance Valve, R & I
SM17- 009- 004.00 Five Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
SM18- 000- 001.00 Capscrew Torques
SM18- 000- 002.00 Gear, Shaft, Bearing, & Housing Inspection
SM18- 000- 003.00 Crane Systems Schematics
SM18- 007- 006.00 Reeling Drum, R & I (Greer)
SM18- 007- 007.00 Reeling Drum, Recondition (Greer)
SM18- 007- 016.00 Reeling Drum, Troubleshooting & Recondition (Hirschmann)
SM18- 007- 018.00 Reeling Drum, R & I (Hirschmann)
SM18- 007- 021.00 Reeling Drum, R & I (Hirschmann)
SM18- 018- 001.00 Air Conditioning Service Precautions
SM18- 018- 004.00 Air Conditioning Compressor, Recondition
SM18- 018- 013.00 Air Conditioning Compressor, R & I
SM18- 018- 014.00 Air Conditioning Hydraulic Drive Motor, R & I
SM18- 018- 015.00 Air Conditioning Hydraulic Drive Motor, Recondition