Link Belt Crane HTT-8660 Service Manual

Description

Contents:
AREA 00 GENERAL INFORMATION
SM00-000-000.00 How To Use This Manual, General Service Instructions And Safety Procedures
AREA 01 RUBBER TIRE LOWER
SM01-001-005.00 Boom Rest, R & I
SM01-002-012.00 Front Axle, Recondition
SM01-002-015.00 Front Wheel & Brake Drum, R & I
SM01-003-010.00 Brakes, Recondition (Front)
SM01-003-014.00 Adjusting The Brakes (Front)
SM01-003-019.00 Automatic Slack Adjusters (Front Brakes)
SM01-004-009.00 Front Axle & Suspension, R & I
SM01-005-003.00 Steering Gear, Recondition – Master
SM01-005-004.00 Steering Gear, Recondition – Slave
SM01-005-005.00 Steering Miter Boxes, R & I
SM01-005-010.00 Steering Drive Shafts, Recondition
SM01-005-013.00 Steering Column, R & I
SM01-005-015.00 Steering Column, Recondition
SM01-006-022.00 Steering Gears, R & I
SM01-006-023.00 Front Wheel Alignment & Steering Linkage Adjustment
Relief Plunger Adjustment
Axle Stop Adjustment
SM01-006-029.00 Rear Steer Pressure Reducing Valve, R & I
SM01-006-030.00 Pressure Reducing Valve, Recondition (Rear Steer Axles)
SM01-006-031.00 Rear Wheel Alignment & Axle Stop Adjustment
SM01-007-020.00 Rear Axle Steer Cylinder, R & I
SM01-007-022.00 Rear Axle Steer Cylinder, Recondition
SM01-007-023.00 Rear Axle Steer Locking Cylinder, R & I
SM01-007-024.00 Rear Axle Steer Locking Cylinder, Recondition
SM01-010-017.00 Power Steering Pump, R & I
SM01-010-025.00 Power Steering Pump, Recondition
SM01-016-001.00 Heater, R & I
SM01-016-002.00 Heater & A/C Coil, R & I
SM01-017-008.00 Clutch, R & I
SM01-018-041.00 Transmission, Recondition
SM01-018-042.00 Transmission, R & I
SM01-019-011.00 Transmission Slave Control, R & I
SM01-019-014.00 Transmission Air Shift Control, Recondition
SM01-019-020.00 Transmission Shift Cable Adjustment
SM01-019-024.00 Transmission Master Control, R & I
SM01-020-002.00 Suspended Brake Pedal, Recondition
SM01-020-005.00 Suspended Brake Pedal, R & I (Generation 1)
SM01-020-008.00 Suspended Brake Pedal, R & I (Generation 2)
SM01-022-005.00 U-Joint Installation – Full Round Yokes
SM01-024-013.00 Rear Steer Axles, Recondition
SM01-025-011.00 Brakes, Recondition (Rear)
SM01-027-028.00 Front Air Brake Chamber, Recondition
SM01-027-054.00 Rear Dual Air Brake Chamber, R & I
SM01-027-061.00 Spring Brake Valve, Recondition
SM01-027-062.00 Air Dryer, R & I
SM01-027-063.00 Air Dryer, Recondition
SM01-027-091.00 Front Air Brake Chamber, R & I
SM01-027-106.00 Caging Dual Air Brake Chambers (Rear Steer Axle)
SM01-027-111.00 Air System Components, R & I
SM01-027-117.00 Dual Air Brake Chamber, Recondition
SM01-028-004.00 Rear Wheel Hub & Brake Drum, R & I
SM01-029-021.00 Suspension Lift Cylinder, Recondition
SM01-029-022.00 Suspension Lift Cylinder, R & I
SM01-029-024.00 Rear Axles & Air Suspension, R & I
SM01-039-002.00 Vacuum Pressure Relief Valve, Recondition
SM01-039-003.00 Hydraulic System Cleaning Procedure
SM01-039-004.00 Hydraulic Reservoir Filter Assembly, R & I
SM01-039-005.00 Hydraulic Reservoir Filter Assembly, Recondition
SM01-043-001.00 Solenoid Valves, General Recondition
SM01-043-003.00 Outrigger Solenoid Valve Stack, Recondition (Function)
SM01-043-004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional)
SM01-043-010.00 Outrigger Function Valve Stack, R & I
SM01-043-018.00 Outrigger Directional Valve, R & I
SM01-043-035.00 Four Way Directional Solenoid Valve, Recondition
SM01-044-007.00 Outrigger Lock Valve, Recondition (Main & Fifth Outrigger)
SM01-044-008.00 Jack Cylinder Lock Valve, R & I (Main Outriggers)
SM01-044-017.00 Fifth Outrigger Lock Valve, R & I
SM01-044-023.00 Outrigger Lock Valve Cartridge, R & I (Fifth Outrigger w/Integral Lock Valve)
SM01-045-014.00 Outrigger Beam Cylinder, Recondition
SM01-045-040.00 Outrigger Beam & Beam Cylinder, R & I
SM01-046-016.00 Jack Cylinder, Recondition
SM01-046-028.00 Jack Cylinder, R & I
SM01-046-033.00 Fifth Outrigger Jack Cylinder, R & I (Generation 1)
SM01-046-034.00 Jack Cylinder, Recondition (Fifth Outrigger)
SM01-046-041.00 Fifth Outrigger Jack Cylinder, R & I (Generation 2)
SM01-047-034.00 Relief Valve, Recondition (Outriggers)
SM01-048-015.00 Rotating Joint, R & I
SM01-048-022.00 Rotating Joint, Recondition
SM01-063-086.00 Starter, R & I
SM01-063-087.00 Alternator, R & I
SM01-063-088.00 Radiator, R & I (Generation 1 – w/Engine Mounted Fan)
SM01-063-091.00 Radiator Fan Clutch, R & I
SM01-063-092.00 Radiator Fan Clutch, Recondition
SM01-063-093.00 Torque Limit Switch Check, Adjustment & Troubleshooting
SM01-063-105.00 Radiator, R & I (Generation 2 – w/Hydraulic Fan Motor)
SM01-069-014.00 Tire & Rim, R & I
SM01-071-003.00 Engine Housing, R & I
SM01-071-004.00 Repair Of Components Made Of Fibrous Composite Materials
SM01-073-001.00 Electronic Gauge, Troubleshooting (Generation 1 – AMETEK/Dixson)
SM01-073-002.00 Electronic Gauge, Troubleshooting (Generation 2 – AMETEK/Dixson)
SM01-076-020.00 Collector Ring, R & I
SM01-076-029.00 Collector Ring, Recondition (Generation 1)
SM01-076-038.00 Collector Ring, Recondition (Generation 2)
SM01-079-021.00 Lower Hydraulic Components, R & I (Generation 1)
SM01-079-027.00 Lower Hydraulic Components, R & I (Generation 2)
SM01-079-028.00 Lower Hydraulic Components, R & I (Gen 3 – w/Hydraulic Radiator Fan Motor)
SM01-080-038.00 Main Hydraulic Pump, R & I (Generation 1)
SM01-080-039.00 Pump Disconnect, R & I
SM01-080-040.00 Pump Disconnect, Recondition
SM01-080-046.00 Pump Drive, Recondition (Durst)
SM01-080-047.00 Pump Drive, R & I (Durst)
SM01-081-014.00 Hydraulic Pump, Recondition (Multi Section Commercial-Intertech)
SM01-081-029.00 Radiator Fan Pump, R & I
SM01-081-030.00 Main Hydraulic Pump, R & I (Generation 2 – w/Durst Pump Drive)
SM01-081-036.00 Radiator Fan Motor, Recondition
SM01-081-045.00 Radiator Fan Motor, R & I
SM01-083-008.00 Pressure Compensating Pump, R & I
SM01-083-009.00 Pressure Compensating Pump, Recondition
AREA 03 UPPER REVOLVING FRAME
SM03-001-064.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03-010-024.00 Counterweight Removal Cylinder, R & I
SM03-010-025.00 Counterweight Removal Cylinder, Recondition
AREA 04 VERTICAL SHAFTS
SM04-005-023.00 Swing Brake Caliper, Recondition
SM04-005-024.00 Swing Brake, R & I
SM04-005-026.00 Swing Service Brake Caliper, R & I
SM04-005-027.00 Swing Park Brake Caliper, R & I
SM04-005-028.00 Swing Park Brake Caliper, Recondition
SM04-010-010.00 Swing Speed Reducer, Recondition
SM04-010-023.00 Swing Reduction Unit, R & I
AREA 05 HORIZONTAL SHAFTS
SM05-006-015.00 Winch, R & I (Generation 1 – w/Braden CH150A,175A,185A,230)
SM05-006-021.00 Winch, Troubleshooting (Generation 1 – w/Braden CH150A,175A,185A,230)
SM05-006-022.00 Winch, Recondition (Generation 1 – w/Braden CH150A,175A,185A,230)
SM05-006-025.00 Winch, Recondition (Generation 2 – w/Braden CH210 )
SM05-006-026.00 Winch, Troubleshooting (Generation 2 – w/Braden CH210 )
SM05-006-030.00 Winch, R & I (Generation 2 – w/Braden CH210 )
SM05-010-007.00 Drum Rotation Indicator, R & I And Troubleshooting
SM05-018-003.00 Winch Roller, Recondition
AREA 06 UPPER ENGINE
SM06-008-009.00 Throttle Treadle Assembly, R & I
SM06-008-010.00 Throttle Treadle Assembly, Recondition
SM06-025-004.00 Diesel Cab Heater, R & I
SM06-025-005.00 Diesel Cab Heater, Recondition & Troubleshooting
SM06-025-009.00 Hydraulic Heater – Troubleshooting
SM06-025-012.00 Hydraulic Cab Heater, R & I
SM06-025-014.00 Hydraulic Cab Heater, Recondition
SM06-047-000.00 Electrical System Wire Identification Code
SM06-047-125.00 Electrical System Schematic Diagram (Generation 1)
SM06-047-128.00 Electrical System Schematic Diagram (Generation 2)
AREA 07 HYDRAULIC POWER SUPPLY
SM07-000-141.00 Hydraulic System Schematic Diagram
SM07-000-143.00 Hydraulic System Schematic Diagram (w/Hydraulic Radiator Fan)
SM07-001-025.00 Pilot Control Accumulator, R & I
SM07-003-006.00 Solenoid Valves, General Recondition
SM07-005-052.00 Hydraulic Gear Pump Assembly, Recondition (Hydraulic Heater)
SM07-005-059.00 Hydraulic Heater Gear Pump, R & I
SM07-006-034.00 Swing Motor, Recondition
SM07-006-057.00 Swing Motor, R & I
SM07-006-072.00 Winch Motor, R & I (Generation 1 – w/Braden CH150A,175A,185A,230)
SM07-006-073.00 Hydraulic Motor, Recondition (Winch)
SM07-006-076.00 Two Speed Valve, Recondition (Winch Motor)
SM07-006-097.00 Winch Motor, R & I (Generation 2 – w/Braden CH210)
SM07-008-014.00 Winch Counterbalance Valve, Recondition
SM07-008-048.00 Foot Control Valve, R & I (Boom Telescope)
SM07-008-051.00 Boom Hoist Control Valve, Recondition (Gresen V70)
SM07-008-055.00 Controller Valve Assembly, R & I
SM07-008-056.00 Controller Valve Assembly, Recondition (Comm-Intertech)
SM07-008-058.00 Winch Control Valve, Recondition (Gresen V70)
SM07-008-060.00 Control Valves, Recondition (Gresen V12) – Counterweight Removal
SM07-008-065.00 Pressure Reducing Valve, Recondition
SM07-008-066.00 Control Valve, Recondition (Gresen V40)
SM07-008-067.00 Foot Control Valve, Recondition (Boom Telescope)
SM07-008-076.00 Single Axis Control Valves, R & I
SM07-008-077.00 Single Axis Control Valves, Recondition (Comm-Intertech)
SM07-008-078.00 Upper Hydraulic Components, R & I
SM07-008-080.00 Winch Counterbalance Valve, R & I
SM07-008-082.00 Counterweight Removal Control Valve, R & I
SM07-018-001.00 Hydraulic System Tube Fittings
SM07-029-002.00 Swing Brake Actuator, Recondition
SM07-029-004.00 Swing Brake Actuator, R & I
AREA 09 TUBULAR BOOM, FLY, & JIB
SM09-001-002.00 Tubular Boom, Fly, & Jib Repair
AREA 14 CAB & HOUSE ASSEMBLY
SM14-001-006.00 Repair Of Components Made Of Fibrous Composite Materials
AREA 17 HYDRAULIC CRANE ATTACHMENT
SM17-001-036.00 Hydraulic Boom Inspection – Diamond Embossed
SM17-001-037.00 Four Section Boom, Recondition
SM17-001-043.00 Boom, R & I
SM17-001-058.00 Four Section Boom, Recondition (w/Adjustable Hose Wheel Tensioning)
SM17-002-022.00 Boom Telescope Cylinder, Recondition
SM17-002-034.00 Boom Telescope Cylinder, Troubleshooting
SM17-002-035.00 Boom Telescope Counterbalance Valve, R & I
SM17-003-010.00 Boom Hoist Cylinders, R & I
SM17-003-013.00 Boom Hoist Cylinder, Recondition
SM17-003-014.00 Boom Hoist Counterbalance Valve, R & I
SM17-003-015.00 Boom Hoist Counterbalance Valve, Recondition
SM17-009-004.00 Five Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
SM18-000-001.00 Capscrew Torques
SM18-000-002.00 Bearing, Gear, Shaft, & Housing Inspection
SM18-000-003.00 Crane System Schematics
SM18-007-003.00 Reeling Drum, R & I
SM18-007-004.00 Reeling Drum, Recondition
SM18-018-001.00 Air Conditioning Service Precautions
SM18-018-002.00 Air Conditioning Hydraulic Drive Motor, R & I (Upper)
SM18-018-003.00 Air Conditioning Hydraulic Drive Motor, Recondition (Upper)
SM18-018-004.00 Air Conditioning Compressor, Recondition
SM18-018-006.00 Air Conditioning Compressor, R & I (Upper)
SM18-018-008.00 Air Conditioning Compressor, R & I (Carrier)