Link Belt Crane RTC-80100 II Service Manual

Description

Contents:
AREA 00 GENERAL INFORMATION
SM00- 000- 000.00 How To Use This Manual, General Service Instructions, And Safety Procedures
AREA 01 RUBBER TIRE LOWER
SM01- 006- 030.00 Pressure Reducing Valve, Recondition (Drive Motors)
SM01- 007- 012.00 Steer Cylinder, Recondition
SM01- 007- 026.00 Front Steer Cylinders, R & I
SM01- 007- 027.00 Rear Steer Cylinders, R & I
SM01- 025- 012.00 Brakes Calipers, R & I
SM01- 025- 013.00 Brakes Calipers, Recondition
SM01- 043- 001.00 Solenoid Valves, General Recondition
SM01- 043- 003.00 Outrigger Solenoid Valve Stack, Recondition (Function)
SM01- 043- 004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional)
SM01- 043- 029.00 Combination Steering Control Valve, R & I
SM01- 043- 030.00 Combination Steering Control Valve, Recondition
SM01- 043- 042.00 Outrigger Function Control Valve, R & I
SM01- 043- 043.00 Outrigger Directional Control Valve, R & I
SM01- 043- 062.00 Hydro- Gas Suspension Control Valve, R & I
SM01- 044- 022.00 Outrigger Lock Valve Cartridge, Recondition
SM01- 045- 014.00 Outrigger Beam Cylinder, Recondition
SM01- 045- 047.00 Outrigger Beam & Beam Cylinder, R & I
SM01- 045- 055.00 Outrigger Beam Cylinder, Recondition
SM01- 046- 039.00 Jack Cylinder, R & I
SM01- 046- 040.00 Jack Cylinder, Recondition
SM01- 048- 033.00 Rotating Joint, R & I
SM01- 048- 034.00 Rotating Joint, Recondition (11- Way)
SM01- 069- 013.00 Tire & Rim, R & I
SM01- 076- 035.00 Collector Ring, R & I
SM01- 076- 036.00 Collector Ring, Recondition (28 Ring – Fiberglass Cab)
SM01- 076- 037.00 Collector Ring, Recondition (29 Ring – Fiberglass Cab)
SM01- 076- 057.00 Collector Ring, Recondition (29 Ring – Steel Cab)
SM01- 076- 074.00 Collector Ring, Recondition (32 Ring)
SM01- 078- 018.00 Oscillation Cylinder, Recondition
SM01- 078- 023.00 Wheel End Oscillation Cylinder, R & I
SM01- 078- 027.00 Axle Oscillation Lockout Manifold, Illustrated
SM01- 079- 022.00 Lower Hydraulic Components, R & I – Steering, Wheel End Oscillation, & O.R.’s
SM01- 079- 023.00 Lower Hydraulic Components, R & I – Drive Motor Lines
SM01- 079- 034.00 Lower Hydraulic Components, R & I – Drive Motors
SM01- 082- 011.00 Outrigger Pin Removal Cylinder, R & I
SM01- 082- 012.00 Outrigger Pin Removal Cylinder, Recondition
SM01- 090- 001.00 Hydraulic Wheel End Motor, Recondition
SM01- 091- 001.00 Front Wheel End Motor, R & I
SM01- 091- 002.00 Rear Wheel End Motor, R & I
SM01- 091- 003.00 Main Hydraulic Block Illustrated (Generation 1)
SM01- 091- 004.00 Main Hydraulic Block Illustrated (Generation 2)
AREA 03 UPPER REVOLVING FRAME
SM03- 001- 071.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03- 003- 015.00 Counterweight, R & I (Cranes w/o Counterweight Removal System)
SM03- 010- 025.00 Counterweight Removal Cylinder, Recondition
SM03- 010- 035.00 Counterweight Removal Cylinder, R & I
SM03- 010- 036.00 Counterweight Removal Control Valve, R & I
SM03- 010- 065.00 Counterweight Removal Solenoid Control Valve, Recondition
AREA 04 VERTICAL SHAFTS
SM04- 005- 022.00 Swing Brake Assembly, Recondition
SM04- 005- 032.00 Swing Brake, R & I (Generation 1)
SM04- 005- 033.00 Swing Brake, R & I (Generation 2)
SM04- 005- 035.00 Swing Brake, Recondition (Generation 2)
SM04- 010- 030.00 Swing Speed Reducer, R & I (Generation 1)
SM04- 010- 031.00 Swing Speed Reducer, Recondition
SM04- 010- 034.00 Swing Speed Reducer, R & I (Generation 2)
SM04- 010- 035.00 Swing Reduction Unit, Recondition (Generation 2)
AREA 05 HORIZONTAL SHAFTS
SM05- 006- 024.00 Winch Assembly, R & I
SM05- 006- 026.00 Winch, Troubleshooting
SM05- 006- 028.00 Winch, Recondition
SM05- 018- 006.00 Winch Roller, R & I And Recondition
AREA 06 UPPER ENGINE
SM06- 005- 079.00 Alternator, R & I (Series 40E 8.7L TA Engine)
SM06- 005- 080.00 Starter, R & I (Series 40E 8.7L TA Engine)
SM06- 005- 081.00 Radiator, R & I (Series 40E 8.7L TA Engine)
SM06- 005- 083.00 Torsion Spring Coupling, R & I (Series 40E 8.7L TA Engine)
SM06- 008- 015.00 Throttle Pedal, R & I
SM06- 008- 018.00 Throttle Pedal, R & I – G2
SM06- 013- 020.00 Alternator, R & I (Cummins QSL Tier 4)
SM06- 013- 021.00 Starter, R & I (Cummins QSL Tier 4)
SM06- 013- 022.00 CAC & Radiator, R & I
SM06- 025- 016.00 Cab Heater, R & I (Generation 1 – Fiberglass Cab)
SM06- 025- 021.00 Operator’s Cab A/C Coil & Heater Core, R & I (w/Air Conditioning)
SM06- 025- 022.00 A/C Coil And Heater Core, Illustrated
SM06- 025- 025.00 Operator’s Cab Heater Core, R & I (Generation 2 – Steel Cab)
SM06- 025- 026.00 Diesel Coolant Heater, Troubleshooting & Recondition
SM06- 025- 034.00 Diesel Coolant Heater, R & I
SM06- 029- 002.00 Battery, R & I
SM06- 047- 000.00 Electrical System Wire Identification Code
SM06- 047- 124.00 Electrical System Schematic Diagram
AREA 07 HYDRAULIC POWER SUPPLY
SM07- 000- 000.00 Hydraulic Schematic Diagram Symbol Legend
SM07- 001- 026.00 Accumulators, R & I
SM07- 001- 028.00 Hydraulic System Cleaning
SM07- 001- 032.00 Accumulator, Recondition
SM07- 002- 028.00 Relief Valve, Recondition (Outrigger, Counterweight Removal)
SM07- 002- 032.00 Relief Valve, Recondition (Travel/Winch Pump Charge Circuit)
SM07- 003- 006.00 Solenoid Valves, General Recondition
SM07- 003- 009.00 Solenoid Control Valve, Recondition (Counterweight Removal & Fly Storage)
SM07- 003- 010.00 Fly Storage Solenoid Control Valve, R & I
SM07- 004- 002.00 Upper Hydraulic Components, R & I (Generation 1)
SM07- 004- 004.00 Upper Hydraulic Components, R & I (Generation 3)
SM07- 004- 006.00 Upper Hydraulic Components, R & I (Generation 2)
SM07- 004- 010.00 Upper Hydraulic Components, R & I (Generation 4)
SM07- 004- 028.00 Upper Hydraulic Components, R & I (Generation 5 – Upper Frame)
SM07- 004- 029.00 Upper Hydraulic Components, R & I (Single Winch Plumbing)
SM07- 004- 030.00 Upper Hydraulic Components, R & I (Two Winch Plumbing)
SM07- 004- 050.00 Upper Hydraulic Components, R & I (Generation 6 – Upper Frame)
SM07- 004- 095.00 Upper Hydraulic Components, R & I (Two Winch Plumbing)
SM07- 004- 097.00 Cab Plumbing Illustrated
SM07- 004- 111.00 Upper Hydraulic Components, R & I (Upper Frame)
SM07- 004- 113.00 Upper Hydraulic Components, R & I (Single Winch Plumbing)
SM07- 004- 114.00 Upper Hydraulic Components, R & I (Two Winch Plumbing)
SM07- 005- 069.00 Power Steering/Swing Pump, R & I
SM07- 005- 070.00 Power Steering/Swing Pump, Recondition
SM07- 005- 071.00 Boom Hoist/Telescope/Charge Pump, R & I
SM07- 005- 072.00 Hydraulic Pump, Recondition (Boom Hoist/Telescope/Charge Pump)
SM07- 005- 073.00 Pilot Control/Outrigger Pump, R & I (Brakes, Fly Storage, Ctwt Removal)
SM07- 005- 074.00 Pilot Control/Outrigger Pump, Recondition
SM07- 005- 075.00 Winch Pump, R & I
SM07- 005- 076.00 Travel Pump, R & I
SM07- 005- 077.00 Hydraulic Pump, Recondition (Winch & Travel)
SM07- 005- 078.00 Main Hydraulic Pump Drive, R & I
SM07- 005- 079.00 Pump Drive, Recondition
SM07- 005- 111.00 1- Section Gear Pump, R & I
SM07- 005- 112.00 1- Section Gear Pump, Recondition
SM07- 005- 117.00 Pump Disconnect Clutch Assy, R & I
SM07- 005- 118.00 Pump Disconnect Clutch Assy, Recondition
SM07- 006- 034.00 Swing Motor, Recondition
SM07- 006- 093.00 Swing Motor, R & I
SM07- 006- 095.00 Winch Motor, Recondition
SM07- 004- 097.00 Cab Plumbing Illustrated
SM07- 006- 116.00 Winch Motor, R & I
SM07- 008- 037.00 Pressure Reducing Valve, Recondition
SM07- 008- 056.00 Controller Valve Assembly, Recondition – Commercial- Intertech (Dual Axis)
SM07- 008- 060.00 Control Valves, Recondition – Model V12 (Fly Storage)
SM07- 008- 067.00 Foot Control Valve, Recondition – Comm- Intertech (Boom Telescope)
SM07- 008- 077.00 Single Axis Control Valves, Recondition – Comm- Intertech
SM07- 008- 101.00 Control Valve, Recondition- Husco 5000 & 6000 Series (Swing)
SM07- 008- 102.00 Foot Control Valve, R & I (Boom Telescope)
SM07- 008- 103.00 Controller Valve Assembly, R & I – (Generation 1 – Fiberglass Cab)
SM07- 008- 104.00 Single Axis Control Valves, R & I – (Generation 1 – Fiberglass Cab)
SM07- 008- 105.00 Fly Storage Control Valve, R & I
SM07- 008- 107.00 Controller Valve, Recondition – Monson (Dual Axis)
SM07- 008- 108.00 Single Axis Controller Valve, Recondition – Monson
SM07- 008- 114.00 Foot Pedal Control Valve, Recondition – Parker (Boom Telescope)
SM07- 008- 116.00 Dual Axis Controller Valve, R & I – (Generation 2 – Steel Cab)
SM07- 008- 117.00 Single Axis Controller Valve, R & I – (Generation 2 – Steel Cab)
SM07- 008- 130.00 Swing Brake Pedal Valve, R & I
SM07- 008- 132.00 Control Valves, Recondition- Husco 7000 Series (Boom Hoist & Telescope)
SM07- 008- 165.00 Pressure Reducing Valve, Recondition
SM07- 008- 167.00 Dual Axis Electronic Controller, R & I (Generation 3)
SM07- 008- 168.00 Dual Axis Electronic Controller, Recondition – OEM Controls, Inc.
SM07- 008- 169.00 Single Axis Electronic Controller, R & II (Generation 3)
SM07- 008- 170.00 Single Axis Electronic Controller, Recondition – OEM Controls, Inc.
SM07- 008- 196.00 Piloted Brake Valve, Recondition (Winch)
SM07- 014- 002.00 Auxiliary Oil Cooler, R & I
SM07- 014- 003.00 Oil Cooler Hydraulic Fan Motor, R & I
SM07- 014- 004.00 Oil Cooler Hydraulic Fan Motor, Recondition
SM07- 014- 005.00 Oil Cooler Hydraulic Fan Motor, Recondition (Parker)
SM07- 018- 001.00 Hydraulic System Tube Fittings
SM07- 022- 011.00 Steering Column, R & I
SM07- 022- 012.00 Steering Column, Recondition
SM07- 022- 013.00 Steering Control Valve, R & I
SM07- 022- 024.00 Steering Control Valve, Recondition
SM07- 022- 033.00 Accumulators, R & I (Emergency Steer)
SM07- 026- 007.00 Brake Treadle Valve, R & I
SM07- 026- 008.00 Brake Treadle Valve, Recondition
SM07- 029- 002.00 Swing Brake Actuator, Recondition
SM07- 029- 005.00 Swing Brake Actuator, R & I
AREA 09 TUBULAR BOOM, FLYS, & JIBS
SM09- 001- 002.00 Tubular Boom, Fly, & Jib Repair
AREA 14 CAB & HOUSE ASSEMBLY
SM14- 001- 006.00 Repair Of Components Made Of Fibrous Composite Materials
SM14- 001- 007.00 Cab Tilt Cylinder, Recondition
SM14- 001- 008.00 Upper Cab Tilt Cylinder, R & I
SM14- 001- 009.00 Upper Cab Tilt Cylinder, R & I
SM14- 001- 010.00 Cab Tilt Cylinder, Recondition
AREA 17 HYDRAULIC CRANE ATTACHMENT
SM17- 001- 053.00 Hydraulic Boom Inspection – Formed Sections
SM17- 001- 056.00 Five Section Boom, R & I (40’- 150’ Full Power)
SM17- 001- 057.00 Five Section Boom, Recondition (Generation 1)
SM17- 001- 060.00 Boom Wear Pad Replacement (Generation 1)
SM17- 001- 077.00 Five Section Boom, Recondition (Generation 2)
SM17- 001- 078.00 Boom Wear Pad Replacement (Generation 2)
SM17- 001- 086.00 Five Section Boom Recondition (Generation 3
SM17- 001- 088.00 Five Section Boom, R & I (40’- 150’ Full Power) (Generation 2)
SM17- 002- 022.00 Boom Telescope Cylinder, Recondition
SM17- 002- 047.00 Boom Telescope Cylinder, Troubleshooting
SM17- 002- 048.00 Boom Telescope Counterbalance Valve, R & I
SM17- 002- 050.00 Boom Telescope Hose Reel, R & I
SM17- 002- 051.00 Boom Telescope Hose Reel, Recondition
SM17- 003- 013.00 Boom Hoist Cylinder, Recondition
SM17- 003- 037.00 Boom Hoist Cylinder, R & I
SM17- 003- 038.00 Boom Hoist Counterbalance Valves, R & I
SM17- 009- 007.00 Six Sheave Head Machinery, Recondition
SM17- 010- 002.00 Fly Storage Cylinder, R & I
SM17- 010- 003.00 Fly Storage Cylinder, Recondition (Generation 1 – Hydraulic Technologies)
SM17- 010- 004.00 Fly Storage Cylinder, Recondition (Generation 2 – Texas Hydraulics)
AREA 18 SPECIAL ATTACHMENTS
SM18- 000- 001.00 Capscrew Torques
SM18- 000- 002.00 Bearing, Gear, Shaft, & Housing Inspection
SM18- 000- 003.00 Crane System Schematics
SM18- 007- 004.00 Reeling Drum, Recondition (Greer)
SM18- 007- 005.00 Reeling Drum, R & I (Greer)
SM18- 007- 016.00 Reeling Drum, Recondition (Hirschman)
SM18- 007- 019.00 Reeling Drum, R & I (Hirschman)
SM18- 018- 001.00 Air Conditioning Service Precautions
SM18- 018- 004.00 Air Conditioning Compressor, Recondition
SM18- 018- 010.00 Air Conditioning Compressor, R & I
SM18- 018- 030.00 Air Conditioning Compressor, R & I (Cummins QSL Tier 4)