New Holland Crawler Excavator EC130 Operators Manual 73178094

Description

Contents:
Part 1 – Introduction
Preface
Warnings And Symbols
Designated Use
Organizational Measures
Selection And Qualification Of Personnel – Basic Responsibilities
Safety Instructions Governing Specific Operational Phases
Standard Operation
Special Work In Conjunction With Utilization Of The Machine – Maintenance And Repairs During Operation –
Disposal Of Parts And Consumables 7
Warning Of Special Dangers
Electric Energy
Gas, Dust, Steam And Smoke
Hydraulic And Pneumatic Equipment 9
Noise
Oil, Grease And Other Chemical Substances 9
Transporting And Towing – Recommissioning
California, Proposition 65 Warning
Safety Precautions For Operation
General
Before Operation
Part 2 – Operation
Operation – Safety Instructions
Description Of The Machine
Machine Layout
Superstructure
Undercarriage
Working Equipment
Undercarriage
Superstructure
Hydraulic System
Steering
Crawler Unit Brake
Electrical System
Working Equipment
Signs
Warning And Instruction Signs 27
Machine Number
Engine Number
Component Numbers
Drivers’s Cab
Climbing Up And Down
Opening / Closing The Driver’s Cab Door 29
Adjustment Of Driver’s Seat
Adjustment Of Seat Suspension
Fore And Aft Adjustment Of Seat 30
Adjustment Of Seat Position
Adjustment Of Backrest Inclination 30
Adjustment Of Armrests
Adjusting The Control Console Position
Adjusting The Mirrors
Opening And Closing The Windscreen 32
Front Window – Removing The Lower Part 33
Opening / Closing Side Window 33
Emergency Exit
Using The Sunshade
Rolling Out The Sunshade
Rolling Up The Sunshade
Cab Interior Lamp – Switching On And Off 35
Socket Outlet In Cab
Monitoring-, Warning- And Control Elements
Description Of Control Panel
Control Panel Operating Instructions 37
Control Panel
Supplementary Control Panel
Control Elements (Sae-Control)
Starting Up The Machine
Refuelling
Refuelling, Safety Instructions 52
Refuelling
Switching The Electrical System On And Off
Immobilizer, Entering The Code
Starting And Stopping The Engine
Starting The Engine
Starting The Engine With Cold-Starting Aid 56
Engine Does Not Start
Shutting Off The Engine
Ventilation And Heating
Ventilation
Heating
Adjusting The Heating Performance 58
Defrosting The Front And Rear Screens 59
Switching The Windscreen Wiper / Washer On And Off 59
To Activate Intermittent Wiping 59
To Activate Permanent Wiping 59
To De-Activate The Wiper
To Activate The Wipe / Wash Function 59
Driving
Driving – Safety Instructions
Fastening The Retaining Belt
Bringing The Machine To Basic Position
Selecting Direction Of Travel
Braking And Stopping
Braking Travelling Movement
Parking Brake / Travel
Altering Travelling Speed
Gear Mode
Drive – Forward / Reverse
Travel Forwards Straight Ahead 64
Travel Reverse Straight Ahead 64
Travel Forward To Right
Travel Reverse To Right
Travel Forward To Left
Travel Reverse To Left
Turning On The Spot
Turn To Left
Turn To Right
Travel With Loading On The Hook
Travel After Pcs Failure
After Travel Operation
Transporting The Machine
Transport – Safety Instructions 68
Working Operation
Working Operation – Safety Instructions
Extreme Positioning Of Working Equipment – Instructions 71
Before Beginning Work
Switching On Floodlamps
Switching On The Floodlamps
Switching Off Floodlamps
Automatic Speed Reduction
Switching Off The Automatic Speed Reduction 73
Switching On The Automatic Speed Reduction 73
Selecting The Pcs Output Stage 74
Activating The Pilot Control
Switching Off The Pilot Control 75
Superstructure Swinging And Braking
Superstructure Swinging
Swing Superstructure To Right 76
Swing Superstructure To Left
Superstructure Braking
Superstructure Holding Brake – Function 76
Applying The Superstructure Holding Brake 77
Releasing The Superstructure Holding Brake 77
Swing; Changing The Mode Of Operation 78
Superstructure Holding Brake – Emergency Operation 79
Working With Backhoe Or Grab Equipment (Sae-Control)
Raising And Lowering Boom
Extending And Retracting Stick 81
Swing Superstructure
Filling And Emptying Backhoe 81
Opening And Closing Grab
Rotating Grab
Activate The Power Assist Function 81
Activate The Power Boost Function 81
Activate The Horn
Power Assist, Function
Switching The Power Assist On 82
Switching The Power Assist Off 82
Power Boost, Function
Switching The Power Boost Function On 83
Operating Methods
Working Operation In Case Of Pcs Failure
Switching The Proportional Valve Over To Emergency Operation 86
After Daily Operation
Shutting Off The Machine
Working Equipment
Assembling Working Equipment – Safety Instructions
Protective Roof Against Falling Objects 89
Securing The Machine
Attaching And Detaching The Grab Equipment
Attaching And Detaching The Grab Equipment – Safety Instructions 90
Attaching The Grab
Detaching The Grab
Selecting The Backhoe / Grab Equipment 92
Detaching / Attaching The Backhoe Bucket
Corrosion Protection For Pins And Bearings (Bushings And Hubs)
Part Nos
Application Of Voler A
Hydraulic Hammer
Working With The Hydraulic Hammer, Safety Instructions
Working With A Hydraulic Hammer
Switching On The Hydraulic Hammer 97
Switching Off The Hydraulic Hammer 97
Scrap Shears
Working With Scrap Shears, Safety Instructions
Working With Scrap Shears
Switching On The Scrap Shears 99
Switching Off The Scrap Shears 99
Lifting-Gear Operation
Lifting-Gear Operation – Safety Instructions
Loading Hooks On Backhoe Buckets And Couplers
Loading Hook Capacity
Excavator Load Capacity
Overload Warning System
Function Of Overload Warning System 102
Activating Overload Warning System 102
Testing The Overload Warning System 103
Deactivating Overload Warning System 103
Pipe-Fracture Safety System, Function 104
Optional Equipment
Rotary Beacon
Switch Rotary Beacon On
Switch Rotary Beacon Off
Switching On The Floodlamps At The Rear Of The Cab 106
Radio
Refuelling System
Refuelling With The Refuelling System, Safety Instructions 108
Refuelling With The Refuelling System 109
Driver’s Seat – Adjusting The Lumbar Support
Adjusting The Lumbar Support 110
Driver’s Seat With Pneumatic Suspension And Integrated Heating
Adjusting The Pneumatic Suspension 111
Fore-And-Aft Adjustment
Adjusting The Seat Cushion
Adjusting The Backrest
Adjusting The Armrests
Adjusting The Lumbar Support 112
Switching On The Seat Heating 112
To Switch On The Seat Heating: 112
To Switch Off The Seat Heating: 112
Air Conditioning Systems For Excavators
Operating Instructions
Location Of Controls
Troubleshooting Table For Air Conditioning Systems
Causes Of Strongly Diverging Pressure Measurements
Multi-Position Boom
Description Of Multi-Position Boom 118
Working With The Multi-Position Boom 118
Lowering Boom Upper Section 118
Raising Boom Upper Section 118
Transporting The Machine With Multi-Position Boom 118
Keyboard, Further Functions
Service (Key 16), Function
Display (Key 18), Function
To Indicate The Engine Revolutions 120
To Indicate The Time Of Day
Setting The Time
Display, Setting The Contrast 122
Immobilizer, Deactivate / Activate 123
Part 3 – Inspection And Servicing
Inspection And Servicing – Safety Instructions
Inspection And Servicing Plans – Instructions
Plan V – Once Before First Commissioning 132
Plan N – After First Commissioning 133
Plan T – Every 10 Oh Or Every Working Shift 134
Plan W – Every 50 Oh Or Weekly 134
Plan A – After Every 250 Oh Or 6 Months 135
Plan B – After Every 500 Oh 135
Plan C – After Every 1000 Oh 135
Plan D – After Every 3000 Oh 135
Lubricating Chart – Grease
Lubricating Chart – Grease
Lubricating Chart-Grease
Lubricating Chart – Grease
Filling Quantities – Grease
Joints And Hinges
Inspection Plan – Oil
Inspection Plan – Oil
Filling Quantities For Oil Change 143
Other Filling Quantities
Lubricants
Oils For Internal Combustion Engines
Oils For Hydraulic System, Mineral
Oils For Gearboxes
Greases For Bearing Points And Swing Rings
Servicing
Draining Hose For Oil Changes 148
Engine
Engine, Safety Instructions For Inspection And Servicing
Checking The Engine Oil Level / Topping Up With Oil 150
Checking The Drive Belts
Checking The Coolant Level
Air-Intake System
Emptying The Dust Collector
Removing, Checking, And Cleaning The Main Filter Element 153
Checking / Replacing The Safety Filter Element 154
Checking Air Intake Lines
Fuel System
Fuel System – Safety Instructions
Fuel Filter – Draining Water
Fuel Filter, Change
Primary Fuel Filter, Change
Bleeding The Fuel System
Cleaning The Fuel Tank
Electrical System
Electrical System – Safety Instructions 158
Alternator – Instructions
Battery Main Switch
Battery, Checking
Battery – Checking The Fluid Level 159
Battery – Checking The Charge 159
Removing And Installing The Battery 160
Hydraulic System
Hydraulic System – Safety Instructions 161
Depressurizing The Hydraulic System 161
Checking The Hydraulic Oil Level 162
Topping Up With Hydraulic Oil 162
Changing The Hydraulic Oil Return-Flow Filter 163
Replacing The Breather Valve 163
Changing Line Filters
Changing The Hydraulic Oil
Draining Hydraulic Oil
Cleaning The Hydraulic Oil Reservoir 166
Renew Sealing Cord
Filling With Hydraulic Oil
Venting The Hydraulic System 167
Cleaning The Hydraulic Oil Cooler 168
Cleaning The Engine Cooler
Swing Gear
Swing Gear – Checking Oil Level 170
Swing Gear – Changing Oil
Superstructure Holding Brake – Function Checking 171
Pivot Connection
Pivot Connection – Instructions 172
Swing Ring – Checking Grease Filling 172
Swing Ring – Filling Grease
Swing Ring – Greasing The Bearing 173
Swing Ring – Checking Tightness Of Screws 174
Lubricating The Greasing Nipples 174
Greasing The Pedal Valve Tappets 175
Greasing The Control Valve Tappets 175
Travel Gear Unit
Travel Gear Unit – Checking Oil Level 176
Travel Gear Unit – Changing Oil 176
Crawler Unit
Cleaning The Crawler Unit
Checking Tread Rollers And Track Carrier Rollers 177
Checking The Front Idler
Crawler Shoes – Checking Tightness Of Screws 178
Crawler Chain – Checking Tension 179
Tensioning The Crawler Chain 179
Releasing Crawler Chain Tension 180
Windscreen Washer
Topping Up The Wash Fluid
Machine Shutdown
Battery Storage
Recommissioning
Part 4 – Repair Work
Repair Work – Safety Instructions
Accumulators, Safety Instructions
Engine
Engine, Repair Instructions
Assisted Starting (With Jump-Leads) – Safety Instructions
Assisted Starting (With Jumper Cables) 188
Prior To Assisted Starting
Connecting The Jumper Cables 188
Starting Up The Engines
Disconnecting The Jumper Cables 188
Fuses
Checking / Replacing The Fuses 189
Table Of Fuses
Bulbs
Replacing The Bulbs – Notes 191
Bulbs – Table
Replacing The Bulb In The Cab Interior Lamp 191
Replacing The Bulb Of The Boom Floodlamp 192
Replacing The Bulb Of The Floodlamp On Driver’s Cab 192
Replacing The Headlamp Bulb 193
Working Equipment – Replacing A Tooth
Clamshell, Wear Limits
Part 5 – Annex
Troubleshooting
Instructions On Troubleshooting
Layout Of The Fault Table
Fault
Possible Causes
Measure
Section
Fault Tables
Combustion Engine Fault Table 200
Working Hydraulics (Incl
Transmission Fault Table
Swing System Fault Table
Hammer Operation (Optional Equipment) Fault Table 204
Grab Rotation Circuit (Optional Equipment) Fault Table 205
Table Of Fault Codes
Tightening Torques – Table
Abbreviations
Index