NIFTYLIFT Towable Boom Lifts TM64 55045 Operators Service Manual Diagram 2023

Description

List of Files:
01_CHASSIS WIRING -LIGHTBOARD SIDE LAMPS D80926 (issue 001) 55045.pdf (1 Pages)
02_LIFTING POINTS, 210T D80939 (issue 004) 55045.pdf (2 Pages)
03_WORKING ENVELOPE, 210T MK2 D81403 (issue 003) 55045.pdf (2 Pages)
Contents:
Sheets and Views
D81403_003-Sheet 1 – Metric
D81403_003-Sheet 2 – Imperial
04_STOWED DIMENSIONS, 210T D81813 (issue 003) 55045.pdf (2 Pages)
Contents:
Sheets and Views
d81813_003-Sheet 1 – Stowed
d81813_003-Sheet 2 – Jacks deployed
05_ELECTRICAL SCHEMATICS, TM64T DIESEL D82186 (issue 004) 55045.pdf (5 Pages)
06_Electrical Kit – USA CANADA D82272 (issue 006) 55045.pdf (1 Pages)
Contents:
Sheets and Views
D82272_006-Model
07_210TM TM64 PARTS MANUAL M50170 (issue 011) 55045.pdf (106 Pages)
Contents:
Front cover
Parts Order Form
Contents
chassis assembly
1.1 Base assembly
1.2 Stabiliser assembly
1.3 Tow coupling assembly
1.4 Jockey wheel assembly
1.5 Wheel hub assembly
1.6 Rear compartment (Base)
1.7 Button box assembly
1.8 Bike bar assemblies
superstructure
2.1 Superstructure assembly
2.2 Power tray assembly
2.3 Diesel engine – Part 1
2.4 Diesel engine – Part 2
2.5 Hydraulic oil tank assembly
2.6 Control valve (6 spool)
2.7 Base control box
2.8 PCB control box
2.9 AC transformer box
2.10 Valve assembly
2.11 Sequencing Valve
boom assemblies
3.1 Links assembly
3.2 Telescope assembly (Part 1)
3.3 Telescope assembly (Part 2)
3.4 Lift & Luffing cylinder
3.5 Levelling cylinders
3.6 Levelling valve
3.7 Energy chain
cage assemby
4.1 Cage assembly
4.2 Cage console assembly
4.3 SiOPS assembly
4.4 Cage rotate assembly
4.5 Control panel assembly
4.6 Control valve (6 spool)
labelling
5.1 Label locations (Part 1)
5.2 Label locations (Part 2)
Labels 1 to 30
Labels 31 to 53
08_CHAIN INSPECTION MANUAL UK USA M50280 (issue 002) 55045.pdf (13 Pages)
Contents:
Blank Page
09_Kubota D722 Z482 Operators Manual And Wiring Diagram M50291 (issue 002) 55045 1J090-8916-1.pdf (39 Pages)
Contents:
E.pdf
SAFE OPERATION
SERVICING OF THE ENGINE
NAMES OF PARTS
PRE-OPERATION CHECK
BREAK-IN
DAILY CHECK
To prevent trouble from occurring, it is important to know the conditions of the engine well. Che…
OPERATING THE ENGINE
STARTING THE ENGINE(NORMAL)
COLD WEATHER STARTING
STOPPING THE ENGINE
CHECKS DURING OPERATION
REVERSED ENGINE REVOLUTION AND REMEDIES
MAINTENANCE
SERVICE INTERVALS
PERIODIC SERVICE
FUEL
ENGINE OIL
RADIATOR
AIR CLEANER
ELECTRIC WIRING
FAN BELT
CARRIAGE AND STORAGE
CARRIAGE
STORAGE
TROUBLESHOOTING
If the engine does not function properly, use the following chart to identify and correct the cause.
SPECIFICATIONS
WIRING DIAGRAMS
10_TM64T SERVICE MANUAL USA M50587 (issue 001) 55045.pdf (63 Pages)
Contents:
1 Introduction and general information
1.1 Foreword
1.1.1 Defined maintenance terms
1.2 Warranty
1.3 Scope
1.4 General maintenance information
1.4.1 Pre-maintenance checks
1.4.2 Maintenance information
1.4.3 Frequent inspection
1.4.4 Annual inspection
1.5 Maintenance safety information
1.5.1 Personal injury prevention
1.5.2 Machine damage prevention
1.5.3 Diesel system safety
1.5.4 Electrical safety
1.5.5 Hydraulic safety
1.5.6 Environmental awareness
2 Specifications
2.1 Engine specifications
2.2 Hydraulic pressure settings
2.3 Fluid properties
2.3.1 Fluid volumes
2.3.2 Engine oil specifications
2.3.3 Hydraulic oil specifications
2.3.4 Engine coolant specifications
2.4 Tire specifications
2.5 Torque settings
2.6 Hydraulic hose and fitting torque specifications
3 Preventative maintenance
3.1 Maintenance schedules
3.1.1 Engine maintenance
3.1.2 Machine maintenance
3.2 Consumables
3.2.1 Data, safety and specification
3.2.2 Power tray
3.2.3 Engine oil level check
3.2.4 Engine oil replace
3.2.5 Engine oil filter replace
3.2.6 Engine coolant level check
3.2.7 Coolant replace
3.2.8 Coolant hoses and clamp bands check
3.2.9 Antifreeze check
3.2.10 Air filter element maintenance
3.2.11 Fuel pipes check
3.2.12 In-line fuel filter replace
3.2.13 Fuel filter and water separator clean/replace
3.2.14 Bleeding air from the fuel system
3.2.15 Exhaust system inspect
3.2.16 Fan belt check – every 100 hours
3.3 Wheels and tires
3.3.1 Tire condition check
3.3.2 Tire pressure check
3.3.3 Wheel nut torque (Monthly)
3.4 Axle suspension
3.4.1 Axle inspection
3.5 Tow coupler
3.6 Braking system
3.6.1 Brake adjustment
3.7 Fenders
3.8 Stabilizers
3.8.1 Stabilizer foot plate check (daily)
3.8.2 Stabilizer check (weekly)
3.9 Hub bearings
3.9.1 Hub bearing inspection and lubrication
3.10 Lighting
3.10.1 Bulb replacement
3.11 Battery
3.11.1 Condition check (daily/weekly)
3.11.2 Storage
3.12 Hydraulic oil
3.12.1 Level check (weekly)
3.12.2 Return filter check (weekly)
3.12.3 Hydraulic oil and filters replace
3.13 Telescopic boom
3.13.1 Wear pad check & lubricate (monthly)
3.13.2 Boom chain inspection
3.13.3 Hose trunking and energy chain check (weekly)
3.13.4 Boom pivot pin check (daily)
3.13.5 Boom pivot bushes lubricate (yearly)
3.14 Boom rotation gear
3.14.1 Rotation gear engagement check (monthly)
3.14.2 Rotation ring lubrication (monthly)
3.14.3 Rotation ring bolts check (yearly)
4 Repair procedures
4.1 General
4.1.1 Fuses
4.2 Platform/Basket
4.2.1 Footswitch – contact switch replace
4.3 Booms
4.3.1 Energy chain link
4.4 Power tray
4.4.1 Engine Exhaust
4.4.2 Fan belt
4.5 Base assembly
4.5.1 Stabilizer microswitch
4.6 Axle
4.6.1 Hub bearing replacement
4.6.2 Brake shoe replacement
5 System overview
5.1 Introduction
5.1.1 Diesel system
5.1.2 AC electric system
5.2 Hydraulic system overview
5.2.1 Hydraulic pump
5.3 Control logic
6 Troubleshooting guide
6.1 Troubleshooting information
6.2 Platform function fault finding
6.3 Engine fault finding
6.4 Braking system
11_TM64T OPERATING MANUAL M50904 (issue 001) 55045.pdf (45 Pages)