Peterson Chipper 5000H Maintenance Manual 93146C

Description

Contents:
About This Manual
The Information About This Manual Describes All The Manuals
That Support The 5000h Chipper, The Safety Notices You Need
To Follow, The Definitions Of Special Terms, And The Text Of The
Limited Warranty.
The Manual Set
Alert Messages
Important Messages And Notes
Safety Instructions
Small Numbers
Units Of Weight And Measure
Peterson Chippers And Flails
Limited Warranty Policy
Glossary
Working Safely
Safe Working Conditions Require You To Avoid Machine And
Job-Site Hazards, To Practice Fire Prevention, And To Follow Safety Instructions.
Introduction
Safety Topics
Safety Summary
Safety First!
Responsibility For Safety
Use Only For The Designed Purpose .
Qualified Operators
Machine Safety
Safety Controls
Emergency Stop (E-Stop) Buttons .
Electrical Disconnect Switches
Battery Disconnect Lockout/Tagout
Stored Energy
Inertia Of The Chipper Disc
Falling Objects
Jams Or Blockage
Pressurized Gases And Fluids
Fir
Job
Electrical Energy Hazards
Moving Parts
Bark Mover Hazards
Crushing And Pinching Hazards
Guards And Shields
Loader Swing Hazard
Point Of Operation
Feed Roll And Flail Housing Hazards
Removing Jammed Logs
Chipper Disc Hazards
Chip Spout Hazards
Overs Spout Hazards
Cab Operator Safety
Log Loader Hazards
Entering And Leaving
Emergency Exit
Lexan Windows
Fire Prevention And Suppression
Daily Fire Prevention
Before Operation
During Operation
After Operation
Sources And Causes Of Fires
Fire Suppression Equipment
Operating And Hazard Zones
Safety Labels
Safety Decal Illustrations
Warnings During Maintenance
Section 0000
General Maintenance
A Good Maintenance Program Improves Awareness Of Hazards And Reduces Risk Of Equipment Failure. Regular Lubrication Is An Essential Requirement For Proper Maintenance.
0.1 Maintenance Schedule
0.1.1 Common Practices
0.1.2 New Machine Break-In
0.1.3 Machine Not Used Regularly
0.1.3.1 Special Interval
0.2 Lubrication
0.2.1 Grease Points
0.2.1.1 Auto-Greasing System
0.2.2 Bearing Lubrication
0.2.2.1 Chipper Bearing Lubrication .
0.2.2.2 Feed And Flail Bearings
0.2.3 Fluids And Filters
0.2.3.1 Filter Locations
0.2.3.2 Handling Filters Properly
0.2.3.3 Fuel Specifications
0.2.3.4 Fuel For Cold Weather
0.3 Troubleshooting Chip Production
0.4 Troubleshooting Machine Operation
0.5 Torque Values
0.6 Maintenance Decals
0.7 Serial Number And Vin
Section 1000
Power System
Power System Maintenance Includes Checking Fluid Levels,
Changing Fluids, And Cleaning Or Replacing Filters. V-Belts Require Regular Inspection.
1.1 Engine Service
1.1.1 Engine Sensors
1.1.2 Ether Starting Aid
1.1.3 Hoses And Clamps
1.1.4 Service Referrals
1.2 Coolant Systems
1.2.1 Checking Engine Coolant
1.2.2 Changing Engine Coolant
1.2.3 Cleaning And Checking The Radiator .
1.3 Engine Fluids And Filters
1.3.1 Engine Oil And Filters
1.3.2 Crankcase Breather
1.3.3 Fuel Filters
1.3.3.1 Primary Fuel Filter
1.3.3.2 Secondary Fuel Filter
1.3.4 Air Cleaners
1.3.4.1 Air Filter Service Indicator
1.3.4.2 Air Filters
1.3.4.3 Air Intake Inspection
1.4 V-Belts
1.4.1 Inspecting The Drive Belts
1.4.2 Checking Belt Tension
1.4.3 Replacing Chipper Sheave Belts
1.4.4 Inspecting The Sheaves
1.4.5 Replacing The Alternator Belt
Section 2000
Hydraulic Systems
The 5000h Is Equipped With Two Hydraulic Systems, One For
The Main Machine And Another For The Clutch. Each System
Provides Its Own Tank, Pumps, Valves, And Filters.
2.1 Main Hydraulic System
2.1.1 Checking Hydraulic Oil
2.1.2 Changing Hydraulic Oil And Filters .
2.1.2.1 Oil Transfer Pump
2.1.2.2 Replacing The Charge Pressure Filters
2.1.3 Replacing The In-Tank Return Filters .
2.1.4 Replacing The External Case Drain Filters
2.2 Oil Coolers
2.2.1 Hydraulic Oil Cooler
2.2.2 Clutch Oil Cooler
2.3 Hydraulic Pumps And Suction Valves
2.4 Pump-Drive Gearbox
2.4.1 Checking The Pump-Drive Gearbox Oil.
2.4.2 Changing The Pump-Drive Gearbox Oil
2.4.2.1 Low Pressure Switch
2.5 Drive Motor Gearboxes
2.5.1 Checking The Drive Motor Gearbox Oil
2.5.2 Changing The Drive Motor Gearbox Oil
2.6 Clutch Hydraulic System
2.6.1 Checking Clutch Oil
2.6.2 Changing The Clutch Oil And Filter
Section 3000
Electrical System
The Electrical System Consists Of Batteries And Cables, Engine
Starter Motor, Machine Controls, Alternator, And Electrical Disconnect Switches. Use Precautions When Jump Starting The
Engine Or Welding On The Machine.
3.1 Electrical Parts
3.1.1 E-Stop Buttons
3.1.2 Circuit Breakers
3.1.3 Fuses
3.1.4 Batteries, Cables, And Connections
3.2 Jump Starting The Machine
3.3 Welding Precautions
3.3.1 Grounding Properly
3.3.2 Bearing Protection
3.3.3 Bearing Failure Examples
Section 4000
Feed System
Maximum Wear Life And Operating Efficiency Of The Feed System Requires Scheduled Inspections And Adjustments.
4.1 Maintaining The Flails
4.1.1 Flail Drums
4.1.2 Flail Stands
4.1.3 Flail Rods
4.1.3.1 Flail Chains
4.1.3.2 Installing And Replacing Flail Chain
4.1.3.3 Rearranging Flail Chains
4.2 Maintaining The Uhmw Wear Plates .
4.2.1 Wear Plates For Flail Housings
4.2.2 Wear Plates For The Bark Mover .
4.3 Clearing Jams
4.4 Drive Chains
4.4.1 Roll Case Feed Chains And Sprockets.
4.4.2 Upper Feed And Chipper Feed Chains.
Section 5000
Processor System
Processor Maintenance Requires Inspecting And Replacing The
Standard And Key Knife Systems, Adjusting And Replacing The
Anvils, Inspecting And Replacing The Chipper Disc Wear Plate,
And Setting Up The Chipper And Changing Chip Size.
5.1 Chipper Knife Systems
5.1.1 Key Knife Maintenance
5.1.1.1 Replacing Key Knives
5.1.2 Standard Knife Maintenance
5.1.3 Knife Extension And The Highest Knife.
5.2 Anvil Maintenance
5.2.1 Checking Anvil Wear
5.2.2 Adjusting Anvil Clearance
5.2.3 Rotating And Replacing The Upper Anvil
Insert
5.2.4 Maintaining And Replacing The Lower
Anvil
5.3 Chipper Disc Wear Plate
5.4 Adjusting Chip Size
5.4.1 Calculating For Setup
5.4.1.1 Example Calculation
5.4.1.2 Formulas For Other Sheaves .
5.4.1.3 Standard Knife Setup Data
5.4.1.4 Key Knife Setup Data
5.4.2 Fine Tune The Feed Speed
5.4.3 Feed Speed Tables
5.4.3.1 Feed Roll Rpm Values
5.4.3.2 Feed Speeds, 53 In. Chipper Sheave
5.4.3.3 Feed Speeds, 60 In. Chipper Sheave
5.4.3.4 Feed Speeds, 65 In. Chipper Sheave
Section 6000
Discharge System
The Chip Spout Requires Little Maintenance Other Than Daily Inspection Of The Spout Support Cable And Lubrication Of The
Spout Grease Points.
Section 7000
Display Pages
The Peterson Adaptive Control System Provides Display Pages For Tracking Maintenance Intervals.
7.1 Information
7.1.1 Maintenance
7.1.1.1 Function Testing Menu
7.1.2 Knife Setup
7.1.3 Feed Speed Setup
7.1.4 Revision History
7.2 Fuel Usage
Section 8000
Log Loader
Log Loader Maintenance Includes Inspection And Tightening Of
Loose Fasteners And Regular Lubrication Of Moving Parts.
8.1 Loader Assembly Items
8.2 Loader Safety
8.3 Loader Maintenance Schedule
Section 9000
Frame
The Wheels, The Accessories, And The Optional Equipment Require Different Levels Of Regular Maintenance.
9.1 Wheel Hubs And Tires
9.1.1 Tire Pressure
9.1.2 Wheel Hub Oil
9.1.3 Trailer Wheel Lugs
9.2 Brake System
9.2.1 Checking The Brakes
9.2.1.1 Brake Fasteners
9.3 Suspension
9.4 Accessory Maintenance
9.4.1 Guards And Shields
9.4.2 Decals
9.4.3 Paint Color Numbers
9.4.4 Fire Extinguisher
9.4.5 Water Pump Sprayer
9.4.5.1 Water Hose
9.4.5.2 Tank Freeze Protection
9.4.6 Air Compressor
9.4.7 Cab Climate Controls
9.5 Optional Equipment Maintenance
9.5.1 Grapple Saw
9.5.2 Cold Weather Kits
9.5.3 Camera System
Index