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Raymond Automation 3010 3020 Maintenance Manual 1134255001D 2021
30 USD
- Description
Description
Contents:
Document Revision History
Service Information Documents List
Section 1. How To Use This Manual
Manual Design
Interactive Electronic Technical Manuals
Abbreviations & Symbols
Section 2. Safety
Definitions
General Safety
Battery Safety
Jacking Safety
Tie-Down for Transport
Towing
Static Safety
Welding Safety
Section 3. Systems Overview
Introduction
Raymond Courier Model Identification
Raymond Courier Specifications
Special Tools
Operator Display and Programming
Automated Truck
Graphical Operator Interface (GOI)
Guidance System Overview
FlashWare
Section 4. Scheduled Maintenance
Maintenance Guidelines
Initial 90 Day/250 Deadman Hours (HD) Maintenance
Every 180 Days or 500 Deadman Hours
Every 360 Days or 2000 Deadman Hours (HD)
Contactor Tip Inspection
Grease Fittings (All Models)
Grease Fittings (Model 3010 without Composite Bushings Only)
Undercarriage Pin and Bushing Inspection Points
Section 5. Troubleshooting
How to Use This Section
Electrical Troubleshooting Guidelines
Fuses
DC Electric Motors
AC Electric Motors
Hydraulic Troubleshooting Guidelines
Symptom Tables: Lift/Lower System
Symptom Tables: Travel (Forward/Reverse) System
Symptom Tables: Wiring System
Symptom Tables: Guidance System
Section 6. Messages and Codes
List of Messages and Codes
Traction Amplifier LED Diagnostics
Traction Amplifier Flash Codes
Caution and Error Codes
Message and Caution Codes
Error Codes
GOI Message Reference
Section 7. Component Procedures
List of Component Procedures by Truck System
Component Locator Photos
Steering and Controls
Drive and Brake
Electrical Components
Guidance System Components
Hydraulic Components
Mast
Options
Section 8. Theory of Operation
Definitions
Traction System
Lift/Lower System
Theory of Operation – Electric Power Steering
Pinout Matrix
Section A. Appendix
Lubrication Equivalency Chart
Thread Adhesives, Sealants, and Lubricants
Component Specific Service/Torque Chart
Torque Chart – Standard (Ferrous)
Torque Chart – Standard (Brass)
Torque Chart – Metric (Ferrous)
Torque Chart – Metric (Brass)
Torque Chart – Thread Forming Screws
Torque Chart – Metric Thread-Forming Screws
Torque Chart – Hydraulic Fittings
Torque Chart – Straight Thread Face Seal O-Rings
Decimal Equivalent Chart
Standard/Metric Conversions
Section I. Index
Schematics
Figure 1. Model 3010 Center Rider Pallet Truck
Figure 2. Model 3020 Tow Tractor
Figure 3. Model 3010 Guidance and Navigation System
Figure 4. Model 3020 Guidance and Navigation System
Figure 5. Guidance and Navigation System
Figure 6. Options
Figure 7. Options
Figure 8. Options
Figure 9. Options
Figure 10. Component Legend (Page 1 of 2)
Figure 11. Component Legend (Page 2 of 2)
Figure 12. Power Distribution Diagram
Figure 13. Hydraulic Schematic
RSIs
Scheduled Maintenance – Software Updates
360 Day/2000 Hour Inspection – Power Steering Electrical Connectors
VSM Software 3.1.5 is now available
Code E248 is missing from the 8720 and 3010 Maintenance Manuals.
Energy Power System Power Source Limiting Option
New VSM Software 3.1.4 for Raymond Courierâ„¢ tow tractors
Bracket change for Raymond Courierâ„¢ trucks equipped with a Buffer Module