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Tadano Crane GR-500EX Operation Manual GR-500EX-3_OM3-1BE 2023

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Tadano Crane GR-500EX Operation Manual GR-500EX-3_OM3-1BE 2023

Size: 114.34 MB
Format: PDF
Language: English
Brand: Tadano
Type of Machine: Rough Terrain Crane
Type of Manual: Operation Manual
Model: Tadano GR-500EX Rough Terrain Crane
Applicable Model: GR-500EX-3
Applicable Specification: GR-500E-3-00104
Serial Number: 541459– 549999, RA0001–
Part Number: GR-500EX-3_OM3-1BE
Publication Date: 2023
Number of Pages: 489 Pages

20 USD

  • Description

Description

Contents:
Introduction
Warranty
Manufacture Nameplate and Model Code
In Event of Failure
Service Life of Machine
Using Crane Out of Country of Purchase
(Including Satellite/Mobile Communication
Terminal)
For Safety
Contents
Name of Each Part
Contents with Illustrations
Traveling System
Crane Control System
Other Controls
Safety Precaution
Precautions before Starting Engine
Precautions for Traveling on Roads
Precautions during Operation
Warning Labels
Label Location and Content of Warnings
TRAVELING
Before Traveling
Check of Traveling Configuration
Status of Traveling Controls
Inspection before Traveling
Entering Cab
Opening/Closing Door
Opening/Closing Window
Adjustment of Seat
Adjustment of Steering Wheel
Adjustment of Mirrors
Fastening/Unfastening of Seat Belt
Adjustment of Control Lever Stand
Sunshade
Reading Instrument Panel
Meters and Gauges
Warning Lamp
Error Codes Shown on Hour Meter
Starting and Stopping Engine
How to Start Engine
How to Stop Engine
Transmission Operation
Shift Lever Operation
Brake Operation
Foot Brake Operation
Parking Brake Operation
Exhaust Brake Operation
Steering Operation
Selecting Steering Mode
Drive Mode Selection
Drive Mode Selection
Lighting Switch and Other Switches
Lighting Switch
Turn Signal Lever
Hazard Lamp Switch
Horn Switch
Wiper
Accessories in Cab
Fuel Consumption Monitor
Air Conditioner
Cab Lamp
Cigarette Lighter
Air Heater (Option)(for Serial No. 541906 or lat
Air Heater (Option)(for up to Serial No. 541905
Fuel filter Heater (Option)
Outside Cab Accessories
Steps
Radiator Shutter, Radiator Cover
Slewing Center Cover (Option)
Engine Pre-heater (Option)
Handling Tires
Tire Air Pressure
Restriction of Continuous Traveling
Operation in Cold Season
Winterization/Inspection
OPERATION
Terminology
Anchor Points for Safety Belt
Location of Anchor Points
How to Attach to Anchor Point
Before Crane Operation
Pre-operational Inspection
Preparing for Crane Operation
How to Read Performance Data Plates
Working Range Chart
Rated Lifting Capacity Table
Reduction of Rated Lifting Capacity
Automatic Moment Limiter (AML)
How to Read Indication
Selecting Display
Crane Status Indicator
Registration of Operating Status and AML
Function Check
Alarm and Recovery Operation
Other Functions
Action against AML System Errors
Other Safety Devices
Anti-two-block Device
AML External Warning Lamps
AML External Warning Lamps (Option)
Emergency Stop Switch
Beacon lamp (Option)
Over-unwinding Cutout Function (Option)
Anemometer (Option)
Hydraulic Oil Thermometer (Option)
PTO
PTO “ON” Operation
PTO “OFF” Operation
Suspension Lock
Locking Suspension
Releasing Suspension Lock
Outriggers
Outrigger Set-up
Extending Outriggers
Horizontal Set-up
Stowing Outriggers
Hoisting
Hoisting Up/Down
Drum Indicator (Visual Type)
Drum Indicator (Vibration Type) (Option)
Boom Telescoping Operation
Boom Telescoping Operation
Elevating Boom
Boom Raising/Lowering Operation
Elevation Slow Stop Function
Slewing Boom
Slewing Boom
Slewing Free/Lock Selector Switch
Automatic Slewing Stop Function
On-rubber Operation
On-rubber Stationary Operation
On-rubber Creep Operation
Taking Out and Stowing Hook Block
Taking Out Main Hook Block
Stowing Main Hook Block
Reeving Wire Ropes
Standard Number of Parts of Line
Reeving Procedure
Auxiliary Hook Block with Safety Latch Lock
Function (for serial No. 541760 or later)
Single Top
Mounting Single Top
Stowing Single Top
Jib
Registration of Jib Status
Jib Lift
Outline of Jib Installation
Mounting of Base Jib
Mounting of Base Jib + Top Jib
Changing Jib Offset Angle
Outline of Jib Stowing
Stowing of Base Jib
Stowing of Base Jib + Top Jib
Dismounting Jib
Mounting Removed Jib
Accessories in Cab
Flood Lamp Switch
Roof Washer Switch
Roof Wiper Switch
ECO Mode Switch
Fire Extinguisher (Option)
Accessories Outside of Cab
Winch Drum Monitoring Mirror
Boom Top Flood Lamp (Option)
Boom Top Lamp (Option)
INSPECTION AND MAINTENANCE 
Precautions for Inspection and Maintenance
Precautions for Inspection and Maintenance.
Inspection and Maintenance
About Inspection and Maintenance
Under Severe Use (Severe Condition)
Conditions of Severe Use
Periodic Replacement Part
Inspection and Maintenance Interval (Carrier) .
Inspection and Maintenance Interval (Crane)
Dismantling and Recycling
Inspection before Traveling
Abnormal Items Detected on Previous Day or
Operation
Inspection around Carrier
Inspection of Engine Room
Inspection at Driver’s Seat
Pre-operational Inspection
Hydraulic System
Control System
Outrigger System
Slewing System
Boom, Jib System
Lifting Device
Safety Devices
Inspection of Crane Structure
Greasing
Maintenance Table
Greasing Chart
Gear Oil
Maintenance Table
Winch Speed Reducer (Main/Auxiliary Winch)
Slewing Speed Reducer
Axle (Carrier)
Axle (Planetary Gear)
Engine
Maintenance Table
Radiator Fin
Engine Cooling System
Maintenance Table
Coolant Filter
Transmission System
Maintenance Table
Transmission
Line Filter
Fuel System
Maintenance Table
Fuel tank
Engine Fuel Filter
Water Separator
Brake System
Maintenance Table
Brake Fluid Reservoir
Disc Brake Pad
Air Dryer
Parking Brake Pad
Tire, Wheel
Maintenance Table
Tire
Wheel Nut
Hydraulic System
Maintenance Table
Hydraulic Oil Tank
Return Filter
Line Filter (Steering, Slewing Pump Circuit)
Slewing System
Maintenance Table
Slewing Bearing Mounting Bolt
Electrical System
Maintenance Table
Replacing Fuses
Air Conditioner System
Maintenance Table
Condenser
Refrigerant Level
Refrigerant Piping Connection
Inside Air Filter
Outside Air Filter
V-belt
Periodic Replacement Part
Wire Rope
Replacing Wire Ropes
Handling Wire Ropes
EMERGENCY OPERATIONS
Action against Emergency
If Failure Occurs during Traveling on Road
If Stalled at Railroad Crossing
If Transmission Cannot Be Operated
If Engine Speed Does Not Increase
If Overheated
If Error Occurs in AML System
When Over-unwinding Cutout Function Hinde
Operation
If Boom Telescoping Is Not Possible
If Outrigger Status Is Not Detected
INFORMATION AND DATA
Conversion Tables
Major Specifications
Crane Specifications
Carrier Specifications
Overall Dimensions
Mass
Wire Rope
Other
Storage Conditions
Oils and Greases
Oil and Grease Table
Recommended Oils and Greases
Transportation of Crane
Checking Transportation Configuration
Binding Point
Lifting of Crane for Shipment
Service Data
Service Data
Inspection of Hook Block