Tadano Crane GR-800XLL-4 Operation Manual GR-800XLL-4_OM2(U)-21E 2025

Description

Contents:
Introduction
WARRANTY
If Your Machine Needs Service
Operating This Machine in Other Countries
Mobile/Satellite Communications
Hello-Net
Safety Messages
Contents
Carrier Component Names and Locations
Inside the Crane Cab
Traveling System
Crane Control System
Other Features
Important Safety Precautions
Before Starting Engine
Precautions for Traveling on Roads
Precautions during Operation
Warning Labels (Nameplates)
Warning Label Locations
TRAVELING
Before Traveling
Always Check Before Driving Off
Status of Traveling Controls
Entering Cab
Opening/Closing Door
Opening/Closing Window
Adjusting the Seat
Adjusting Steering Wheel
Adjusting Mirrors
Seat Belts
Adjusting Control Lever Stand
Sunshade
Instrument Panel and Multi Function Display (MFD)
計器
Exhaust Gas Purifying System Indicators
Warning Lights
Error Codes Shown on Multi Function Display (MFD)
TADANO View System
Camera Position
Displaying Camera Images
Starting and Stopping Engine
Starter Switch
How to Start Engine
How to Stop Engine
Exhaust Gas Purifying System
DEF/AdBlue (Urea Solution)
Cleaning Exhaust Gas Purifying System
Transmission Operation
Positions and Functions of Gearshift Switch
Gearshift Switch Operation
Brake Operation
Foot Brake Operation
Parking Brake Operation
Operating Exhaust Brake
Steering Operation
Selecting Steering Mode
Drive Mode Selection
Drive Mode Selection
Lighting Switch and Other Switches
Light Switch
Turn Signal Lever
Hazard Lamp Switch
Horn Switch
Wiper
Driver Features
Fuel Consumption Monitor
Dimming of MFD Screen
Preset Menu
Air Conditioner
Clearance sonar (rear)
How to Use Other Accessories
Outside Cab Accessories
Steps
Radiator Shutter and Radiator Cover
Battery Disconnect Switch
Engine Preheater (Option)
Handling Tires
Tire Air Pressure
Restriction of Continuous Traveling
Cold Weather Operation
Winterization
OPERATION
Terminology
Anchor Points for Fall Protection
Location of Anchor Points
How to Connect Fall Protection
Before Crane Operation
Pre-operational Inspection
Preparing for Crane Operation
How to Read Performance Data Labels
Working Range Chart
Rated Lifting Capacity Table
Working Area Chart
Reduction of Rated Lifting Capacity
Load Moment Indicator (AML)
How to Read the Load Moment Indicator Screens
Selecting Display
Crane Status Indicator
Registration of Lift Status and Load Moment Indicator Function Check
Alarm and Recovery Operation
Other Functions
When Error Occurs in Load Moment Indicator System
Other Safety Devices
Anti-two-block Device
Load Moment Indicator External Warning Lamps
Stop Switch
Over-unwinding Cutout Function (option)
Anemometer (Option)
Aviation Obstruction Light (Option)
PTO Operation
PTO ON Operation
PTO OFF Operation
Outrigger Operation
Control System
Extension Width of Outriggers and Appearance of Marks on Side of Outrigger Beam
Cautions for Setting Up Outriggers
Outrigger Extending Operation from Outrigger Control Panel
Leveling the Machine
Outrigger Stowing Operation from Outrigger Control Panel
Counterweight Jack Interlock
Winch Operation
Hoisting Up/Down
High-speed Hoist Up/Down
Drum Indicator
Boom Telescoping Operation
Boom Telescoping Operation
Boom Elevating Operation
Elevating Boom
Elevation Slow Stop Function
Slewing Operation
Slewing Operation
Slewing Free Switch
Slewing Automatic Stop Function
Traveling on Work Site
Work Site Traveling Configuration
On-rubber Operation
On-rubber (Stationary) Operation
On-rubber (Creep) Operation
Taking Out and Stowing Hook Block
Taking Out Hook Block
Stowing Hook Block
Reeving Wire Rope
Standard Number of Parts of Line
Reeving Procedure
Hook Block with Sheave Covers
Auxiliary Winch Hook Block with Lock
Single Top
Mounting Single Top
Stowing Single Top
Jib
Registering Jib Mounting/Dismounting Status
Jib Lift
Outline of Jib Mounting
Mounting of Base Jib
Mounting of Base Jib + Top Jib
Changing Jib Offset Angle
Outline of Jib Stowing
Stowing of Base Jib
Stowing of Base Jib + Top Jib
Dismounting Jib
Mounting Removed Jib
Mounting and Dismounting Counterweight
Counterweight Rigging Points
Dismounting Counterweight
Mounting Counterweight
Accessories in Cab
Fuel Consumption Monitor
MFD Operation Switch
Flood Lamp Button
Alarm Buzzer Muting Function
Dimming of MFD Screen
Pump Stop Function
Cab Tilt Switch
Roof Washer Switch
Roof Wiper Switch
Drink Holder
Searchlight (Option)
Outside Cab Accessories
Oil cooler
APU (Auxiliary Power Unit) (Option)
Starting APU
APU Air Conditioner Operation
Stopping APU
APU Battery Disconnect Switch
INSPECTION AND MAINTENANCE
Precautions for Inspection and Maintenance
Inspection and Maintenance
About Inspection and Maintenance
Under Severe Use (Severe Condition)
Conditions of Severe Use
Periodic replacement parts
Inspection and Maintenance Interval (Carrier)
Inspection and Maintenance Interval (Crane)
Inspection before Traveling
Issues Identified on Previous Day or During Operation
Inspection around Carrier
Inspection of Engine Room
Inspection at Driver’s Seat
Pre-operational Inspection
Hydraulic System
Control System
Outrigger System
Slewing System
Boom and jib systems
Lifting devices
Safety Devices
Inspection of Crane Structure
Boom Structure
Jib Structure
Slewing Frame
Outrigger Structure
Chassis Frame
Greasing
Greasing Chart
Gear Oil
Winch Speed Reducer (Main/Auxiliary Winch)
Slewing Speed Reducer
Axle (Carrier)
Axle (Planetary Gear)
Engine
Radiator
DEF/AdBlue Tank
Engine Cooling System
Coolant Filter (Warm Water)
Transmission System
Transmission
Line Filter
Fuel System
Fuel Tank
Draining Water from Engine Fuel Filter with Water Separator
Brake System
Brake Fluid Reservoir
Disc Brake Pad
Air Dryer
Air Tank
Parking Brake
Tire, Wheel
Tires
Wheel Nut
Hydraulic System
Hydraulic Oil Tank
Return Filter
Line Filter (Steering Circuit)
Slewing System
Slewing Bearing Mounting Bolt
Electrical System
Replacing
Air Conditioner System
Condenser
Refrigerant Level
Refrigerant Piping Connection
Inside Air Filter
Outside Air Filter
V-belt
Periodic replacement parts
Wire Rope
Replacing Wire Rope
Handling Wire Ropes
Precautions for Washing Machine
High-Pressure Washing Prohibited Area
EMERGENCY SITUATIONS
Action in Emergency
Hazard Lamps
In the Event of an Emergency Situation
If the Engine Stalls while Driving
If Stalled at Railroad Crossing
If the Engine Will Not Start
If You Have a Flat Tire While Driving
If Transmission Cannot Be Operated
If Engine Speed Does Not Increase
If Engine Overheats
When Towing
If an Error Occurs in the Load Moment Indicator System
When Over-unwinding Cutout Function Hinders Operation
If Boom Does Not Telescope
If Boom Cannot Be Raised
If Counterweight Status or Outrigger Status Is Not Detected
If Getting Operator Out Using Cab Door Is Not Possible (Option)
INFORMATION AND DATA
Unit Conversion Tables
Hand Signals
Major Specifications
Crane Specifications
Carrier Specifications
Overall Dimensions
Mass
Wire Rope
Others
Oils and Greases
Oil and Grease Table
Recommended Alternatives for Oils and Greases
Traveling Configuration
Transporting Crane
Always Check Transportation Configuration Before Starting Transport
Binding Points
Error Code Table
VCU/DCU2 Error Code
Stop/Warning Error Code
Service Data
Service Data
Telematics Device Certification
Registered Trademarks
FCC Statement