Tadano Crane GR-900EX-4 Operation Manual GR-900EX-4_OM2-14E 2024

Description

Contents:
EC Declaration of Conformity
Appendix
Introduction
Warranty
In Event of Failure
Taking Machine Out of Country (Including Mobile/Satellite Communication Terminals and Wireless
Devices)
For Safety
Contents
Name of Each Part
Contents with Illustrations
Traveling System
Crane Control System
Other Controls
Safety Precaution
Precautions before Starting Engine
Precautions for Traveling on Roads
Precautions during Operation
Warning Labels
Label Location and Content of Warnings
TRAVELING
Before Traveling
Checking Traveling Configuration
Status of Traveling Controls
Inspection before Traveling
Entering Cab
Opening/Closing Door
Opening/Closing Window
Adjustment of Seat
Adjustment of Steering Wheel
Adjustment of Mirrors
Fastening/Unfastening Seat Belt
Adjustment of Control Lever Stand
Sunshade
How to Read Instrument Panel and MFD
Meters and Gauges
Exhaust Gas Purifying System Indicator
Warning Sign
Error Codes Shown on MFD
TADANO View System
Camera Position
Displaying Camera Images
Starting and Stopping Engine
Starter Switch
How to Start Engine
How to Stop Engine
Exhaust Gas Purifying System
DEF/AdBlue (Urea Solution)
Cleaning Exhaust Gas Purifying System
Transmission Operation
Positions and Functions of Gearshift Switch
Gearshift Switch Operation
Brake Operation
Foot Brake Operation
Parking Brake Operation
Operating Exhaust Brake
Steering Operation
Selecting Steering Mode
Drive Mode Selection
Drive Mode Selection
Lighting Switch and Other Switches
Light Switch
Turn Signal Lever
Hazard Lamp Switch
Horn Switch
Wiper
Accessories in Cab
Fuel Consumption Monitor
Dimming of MFD Screen
Preset Menu
Air Conditioner
Clearance Sonar
How to Use Other Accessories
Outside Cab Accessories
Steps
Radiator Shutter and Radiator Cover
Battery Disconnect Switch
Engine Preheater (Option)
Handling Tires
Tire Air Pressure
Restriction of Continuous Traveling
Operation in Cold Season
Winterization
OPERATION
Terminology
Anchor Point for Fall-arrest System
Location of Anchor Points
How to Attach Fall-arrest System
Before Crane Operation
Pre-operational Inspection
Preparing for Crane Operation
How to Read Performance Data Plates
Working Range Chart
Rated Lifting Capacity Table
Working Area Chart
Reduction of Rated Lifting Capacity
AML (Automatic Moment Limiter )
How to Read Indication
Selecting Display
Crane Status Indicator
Registration of Operation Status and AML Function Check
Alarm and Recovery Operation
Other Functions
When Error Occurs in AML system
Other Safety Devices
Anti-two-block Device
AML External Warning Lamps
Stop Switch
Beacon Lamp (option)
Over-unwinding Cutout Function (option)
Anemometer
PTO Operation
PTO ON Operation
PTO OFF Operation
Outrigger Operation
Control System
Extension Width of Outriggers and Appearance of Marks on Side of Outrigger Beam
Cautions for Setting Up Outriggers
Outrigger Extending Operation from Outrigger Control Panel/Box
Horizontal Set-up
Outrigger Stowing Operation from Outrigger Control Panel/Box
Counterweight Jack Interlock
Winch Operation
Hoisting Up/Down
High-speed Hoist Up/Down
Drum Indicator
Boom Telescoping Operation
Boom Telescoping Operation
Elevating Boom
Elevating Boom
Elevation Slow Stop Function
Slewing Operation
Slewing Operation
Slewing Free Switch
Slewing Automatic Stop Function
Traveling On Work Site
Traveling Configuration in Work Site
On-rubber Operation
On-rubber (Stationary) Operation
On-rubber (Creep) Operation
Taking Out and Stowing Hook Block
Taking Out Hook Block
Stowing Hook Block
Reeving Wire Rope
Standard Number of Parts of Line
Reeving Procedure
Hook Block with Sheave Covers
Auxiliary Winch Hook Block with Lock
Single Top
Mounting Single Top
Stowing Single Top
Jib
Registering Jib Mounting/dismounting Status
Jib Lift
Outline of Jib Mounting
Mounting of Base Jib
Mounting of Base Jib + Top Jib
Changing Jib Offset Angle
Outline of Jib Stowing
Stowing of Base Jib
Stowing of Base Jib + Top Jib
Dismounting Jib
Mounting Removed Jib
Mounting and Dismounting Counterweight
Rigging Point of Counterweight
Dismounting Counterweight
Mounting Counterweight
Accessories in Cab
Fuel Consumption Monitor
MFD Operation Switch
Flood Lamp Button
Alarm Buzzer Muting Function
Dimming of MFD Screen
Pump Stop Function
Cab Tilt Switch
Roof Washer Switch
Roof Wiper Switch
Drink Holder
Searchlight (Option)
Outside Cab Accessories
Oil Cooler
Slewing Table Mirror (Option)
INSPECTION AND MAINTENANCE
Precautions for Inspection and Maintenance
Precautions for Inspection and Maintenance
Inspection and Maintenance
About Inspection and Maintenance
Under Severe Use (Severe Condition)
Conditions of Severe Use
Periodic Replacement Part
Inspection and Maintenance Interval (Carrier)
Inspection and Maintenance Interval (Crane)
Inspection before Traveling
Irregularities Detected on Previous Day or Operation
Inspection around Carrier
Inspection of Engine Room
Inspection at Driver’s Seat
Pre-operational Inspection
Hydraulic System
Control System
Outrigger System
Slewing System
Boom, Jib System
Lifting Device
Safety Devices
Inspection of Crane Structure
Boom Structure
Jib Structure
Slewing Frame
Outrigger Structure
Chassis Frame
Greasing
Greasing Chart
Gear Oil
Winch Speed Reducer (Main/Auxiliary Winch)
Slewing Speed Reducer
Axle (Carrier)
Axle (Planetary Gear)
Engine
Radiator
DEF/AdBlue Tank
Engine Cooling System
Coolant Filter (Warm Water)
Transmission System
Transmission
Line Filter
Fuel System
Fuel Tank
Draining Water from Engine Fuel Filter with Water Separator
Brake System
Brake Fluid Reservoir
Disc Brake Pad
Air Dryer
Air Tank
Parking Brake
Tire, Wheel
Tires
Wheel Nut
Hydraulic System
Hydraulic Oil Tank
Return Filter
Line Filter (Steering Circuit)
Slewing System
Slewing Bearing Mounting Bolt
Electrical System
Replacing
Air Conditioner System
Condenser
Refrigerant Level
Refrigerant Piping Connection
Inside Air Filter
Outside Air Filter
V-belt
Periodic Replacement Part
Wire Rope
Replacing Wire Rope
Handling Wire Ropes
EMERGENCY OPERATIONS
Action in Emergency
If Failure Occurs while Traveling on Road
If Stalled at Railroad Crossing
If Transmission Cannot Be Operated
If Engine Speed Does Not Increase
When Overheating Occurs
When Towed
If Crane Cannot Be Operated toward Non-critical Side
If Error Occurs in AML System
If Boom Telescoping Is Not Possible
If Boom Cannot Be Elevated
If Counterweight Status or Outrigger Status Is Not Detected
Escaping in Emergency
INFORMATION AND DATA
Conversion Tables
Major Specifications
Crane Specifications
Carrier Specifications
Overall Dimensions
Mass
Wire Rope
Others
Oils and Greases
Oil and Grease Table
Recommended Oils and Greases
Traveling Configuration
Transportation of Crane
Checking Transportation Configuration
Binding Point
Error Code Table
VCU/DCU2 Error Code
Stop/Warning Error Code
Service Data
Service Data
EU Battery Regulation